Roller core surface treatment equipment for producing rubber roller

By designing a surface treatment equipment for producing roller cores for rubber rollers including a base and a polishing mechanism, the problem of burrs on the roller cores for rubber rollers is solved, and the comprehensive polishing treatment of the roller core surface is achieved, and the service life of the rollers is improved.

CN222627318UActive Publication Date: 2025-03-18LAIZHOU BOXUAN IND & TRADE CO LTD
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Patent Information

Application Number
CN202421026914.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-13
Publication Date
2025-03-18
Estimated Expiration
2034-05-13

AI Technical Summary

Technical Problem

The surface of the roller core for producing rubber rollers is prone to burrs, which leads to easy wear when the rubber is attached to its outer wall, affecting the service life of the rubber roller.

Method used

A roller core surface treatment device for producing rubber rollers including a base and a polishing mechanism is designed. The roller core surface is achieved by combining a forward motor, a rotating groove, a rotating shaft, a polishing drum, a dust block, a vacuum cleaner, a vertical plate and a rotating hole.

Benefits of technology

Through the polishing treatment of this equipment, burrs on the surface of the roller core can be effectively removed, the service life of the rubber roller can be improved, and the dust generated by polishing can be cleaned through a vacuum cleaner to prevent the dust from flying away.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of roller core surface treatment equipment for producing rubber covered rollers, and discloses roller core surface treatment equipment for producing rubber covered rollers, which comprises a base and a polishing mechanism, the polishing mechanism comprises a forward rotation motor, the forward rotation motor is movably connected with a rotating shaft through a rotating groove, the outer wall of the rotating shaft is fixedly provided with a polishing roller, and the polishing roller is fixedly connected with the base. The rotating shaft is movably connected with a vertical plate through a rotating hole, the upper ends of the forward rotating motor and the vertical plate are fixedly connected with a dust blocking frame through dust collectors, electric sliding grooves are formed in the positions, close to the front face, of the two sides of the upper surface of the base, and the forward rotating motor is fixedly installed at the position, close to the back face, of the left side of the upper surface of the base. Through the forward rotation motor, the rotating groove, the rotating shaft, the polishing roller, the dust blocking frame, the dust collector, the vertical plate and the rotating hole, the surface of the roller core for the rubber roller can be comprehensively polished, and the situation that the service life of the rubber roller is shortened due to burrs on the surface of the roller core for the rubber roller is avoided.
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Description

Technical Field

[0001] The utility model relates to the technical field of roller core surface treatment equipment for producing rubber rollers, in particular to roller core surface treatment equipment for producing rubber rollers. Background Art

[0002] A rubber roller is an integrally formed roller product with a metal or other material as the inner core and a rubber coating that is vulcanized. It can be divided into flat rollers and patterned rollers according to surface morphology, and can be divided into butyl rubber rollers, nitrile rubber rollers, polyurethane rubber rollers and silicone rubber rollers according to materials. Rubber rollers are generally composed of an outer layer of rubber, a hard rubber layer, a metal core, a roller neck and ventilation holes. Its processing includes roller core sandblasting, bonding, rubber forming, cloth wrapping, wire winding, autoclave vulcanization and surface processing. The surface of the roller core needs to be polished during production.

[0003] In the prior art, the surface of the roller core used to produce rubber rollers is prone to burrs, which causes easy wear when the rubber is subsequently attached to its outer wall, affecting the service life of the rubber roller. For this reason, we propose a surface treatment device for the roller core used to produce rubber rollers. Utility Model Content

[0004] The purpose of the utility model is to provide a surface treatment device for roller cores used in the production of rubber rollers, so as to solve the problem in the above-mentioned background technology that burrs are easily present on the surface of roller cores used in the production of rubber rollers, which causes easy wear when rubber is subsequently attached to its outer wall, thus affecting the service life of the rubber roller.

[0005] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a roller core surface treatment device for producing rubber rollers, comprising a base and a polishing mechanism, the polishing mechanism comprising a forward-rotating motor, the forward-rotating motor being movably connected to a rotating shaft through a rotating groove, a polishing roller being fixedly mounted on the outer wall of the rotating shaft, the rotating shaft being movably connected to a vertical plate through a rotating hole, and the upper ends of the forward-rotating motor and the vertical plate being fixedly connected to a dust-blocking frame through a vacuum cleaner.

[0006] As a preferred solution, electric slide grooves are provided on both sides of the upper surface of the base near the front.

[0007] As a preferred solution, the forward motor is fixedly mounted on the left side of the upper surface of the base near the back, the rotation groove is opened on the inner side of the forward motor, and one end of the rotation shaft is fixedly connected inside the rotation groove.

[0008] As a preferred solution, the vertical plate is fixedly mounted on the right side of the upper surface of the base near the back side, the rotating hole passes through both sides of the vertical plate, the other end of the rotating shaft is rotatably connected in the rotating hole, the vacuum cleaner is fixedly mounted on the forward rotating motor and the upper surface of the vertical plate, the bottom of the dust barrier frame is against the base, and the side of the dust barrier frame is fixedly connected to the vacuum cleaner.

[0009] As a preferred solution, a fixing mechanism is provided above the electric slide, and the fixing mechanism includes a fixing frame, an electric slider is fixedly installed on the bottom of the fixing frame, and the electric slider is slidably connected in the electric slide, a reversing motor is fixedly installed on the upper left end of the fixing frame, and sockets are penetrated on both sides of the upper right end of the fixing frame.

[0010] As a preferred solution, a rotating rod is rotatably connected in the slot and the insertion hole of the reversing motor, and a sleeve is fixedly installed on the outer end of the rotating rod.

[0011] Technical effects and advantages of the utility model:

[0012] 1. Through the forward motor, rotating groove, rotating shaft, polishing roller, dust blocking frame, dust collector, vertical plate and rotating hole, the surface of the roller core of the rubber roller can be fully polished to avoid burrs on the surface of the roller core of the rubber roller, which will shorten the service life of the rubber roller.

[0013] 2. The roller core of the rubber roller can be fixed by means of the fixed frame, the reversing motor, the jack, the electric slider, the rotating rod and the sleeve, and can be rotated to fit the polishing mechanism to improve the polishing efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] Figure 1 It is a three-dimensional structural schematic diagram of the utility model.

[0015] Figure 2 It is an exploded view of the utility model.

[0016] Figure 3 It is an exploded view of the polishing mechanism of the utility model.

[0017] Figure 4 It is a partial structural exploded diagram of the polishing mechanism of the utility model.

[0018] Figure 5 It is an exploded view of the fixing mechanism of the utility model.

[0019] In the figure: 1. base; 2. electric slide; 3. polishing mechanism; 31. forward motor; 32. rotating groove; 33. rotating shaft; 34. polishing roller; 35. dust blocking frame; 36. vacuum cleaner; 37. vertical plate; 38. rotating hole; 4. fixing mechanism; 41. fixing frame; 42. reverse motor; 43. socket; 44. electric slider; 45. rotating rod; 46. sleeve. DETAILED DESCRIPTION

[0020] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0021] The utility model provides Figure 1-5 The roller core surface treatment equipment for producing rubber rollers shown in the figure comprises a base 1 and a polishing mechanism 3, the polishing mechanism 3 comprises a forward motor 31, the forward motor 31 is movably connected to a rotating shaft 33 through a rotating groove 32, a polishing roller 34 is fixedly installed on the outer wall of the rotating shaft 33, the rotating shaft 33 is movably connected to a vertical plate 37 through a rotating hole 38, the upper ends of the forward motor 31 and the vertical plate 37 are both fixedly connected to a dust blocking frame 35 through a dust collector 36, the forward motor 31 is fixedly installed on the left side of the upper surface of the base 1 near the back, the rotating groove 32 is opened on the inner side of the forward motor 31, one end of the rotating shaft 33 is fixedly connected to the inside of the rotating groove 32, and the vertical plate 37 is fixedly installed on the right side of the upper surface of the base 1 At a position near the back side, a rotating hole 38 passes through both sides of the vertical plate 37, and the other end of the rotating shaft 33 is rotatably connected in the rotating hole 38. The dust collector 36 is fixedly installed on the upper surface of the forward motor 31 and the vertical plate 37. The bottom of the dust blocking frame 35 is against the base 1, and the side of the dust blocking frame 35 is fixedly connected to the dust collector 36. When it is necessary to process the roller core surface of the rubber roller, the forward motor 31 is turned on to rotate the rotating shaft 33 in the rotating groove 32, and the other end of the rotating shaft 33 rotates in the rotating hole 38 on the vertical plate 37, so that the polishing roller 34 rotates to polish and deburr the roller core surface of the rubber roller. The dust and debris generated by polishing are absorbed by the vacuum cleaner 36, and the dust blocking frame 35 prevents dust from flying.

[0022] In this embodiment, a fixing mechanism 4 is provided above the electric slide 2, and the fixing mechanism 4 includes a fixing frame 41, and an electric slider 44 is fixedly installed at the bottom of the fixing frame 41, and the electric slider 44 is slidably connected in the electric slide 2, and a reversing motor 42 is fixedly installed at the upper left end of the fixing frame 41, and holes 43 are penetrated on both sides of the upper right end of the fixing frame 41, and a rotating rod 45 is rotatably connected in the slot and the hole 43 of the reversing motor 42, and a sleeve 46 is fixedly installed at the outer end of the rotating rod 45, and the two ends of the roller core for the rubber roller are respectively fixed in the sleeve 46, and then the electric slider 44 is controlled to slide in the electric slide 2, so that the outer wall of the roller core for the rubber roller is against the outer wall of the polishing drum 34, and the reversing motor 42 on the fixing frame 41 is turned on, so that the rotating rod 45 starts to rotate, and the outer wall of the roller core for the rubber roller is polished.

[0023] In this embodiment, electric slide grooves 2 are provided on both sides of the upper surface of the base 1 near the front, and the electric slide grooves 2 are used for the movement of the electric slider 44 .

[0024] Working principle of the utility model: The utility model is a surface treatment equipment for roller cores used in the production of rubber rollers. The two ends of the roller cores of the rubber rollers are respectively fixed in sleeves 46, and then the electric slider 44 is controlled to slide in the electric slide 2, so that the outer wall of the roller core of the rubber roller is against the outer wall of the polishing drum 34, and the reversing motor 42 on the fixed frame 41 is turned on, so that the rotating rod 45 starts to rotate, and the outer wall of the roller core of the rubber roller is polished.

[0025] When the roller core surface of the rubber roller needs to be processed, the forward motor 31 is turned on to rotate the rotating shaft 33 in the rotating groove 32, and the other end of the rotating shaft 33 rotates in the rotating hole 38 on the vertical plate 37, so that the polishing roller 34 rotates to polish and remove burrs on the roller core surface of the rubber roller. The dust and debris generated by polishing are absorbed by the vacuum cleaner 36, and the dust blocking frame 35 prevents dust from flying.

[0026] Finally, it should be noted that the above is only a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art can still modify the technical solutions described in the aforementioned embodiments or make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.

Claims

1. A roller core surface treatment device for producing rubber rollers, comprising a base (1) and a polishing mechanism (3), characterized in that: The polishing mechanism (3) comprises a forward-rotating motor (31), the forward-rotating motor (31) being movably connected to a rotating shaft (33) via a rotating groove (32), a polishing roller (34) being fixedly mounted on the outer wall of the rotating shaft (33), the rotating shaft (33) being movably connected to a vertical plate (37) via a rotating hole (38), and the upper ends of the forward-rotating motor (31) and the vertical plate (37) being fixedly connected to a dust-blocking frame (35) via a dust collector (36).

2. The roller core surface treatment equipment for producing rubber rollers according to claim 1, characterized in that: Electric slide grooves (2) are provided on both sides of the upper surface of the base (1) near the front.

3. The roller core surface treatment equipment for producing rubber rollers according to claim 2, characterized in that: The forward-rotating motor (31) is fixedly mounted on the left side of the upper surface of the base (1) near the back, the rotating groove (32) is opened on the inner side of the forward-rotating motor (31), and one end of the rotating shaft (33) is fixedly connected inside the rotating groove (32).

4. The roller core surface treatment equipment for producing rubber rollers according to claim 3 is characterized in that: The vertical plate (37) is fixedly mounted on the right side of the upper surface of the base (1) near the back, the rotating hole (38) passes through both sides of the vertical plate (37), the other end of the rotating shaft (33) is rotatably connected in the rotating hole (38), the dust collector (36) is fixedly mounted on the forward motor (31) and the upper surface of the vertical plate (37), the bottom of the dust blocking frame (35) is against the base (1), and the side of the dust blocking frame (35) is fixedly connected to the dust collector (36).

5. The roller core surface treatment equipment for producing rubber rollers according to claim 2, characterized in that: A fixing mechanism (4) is arranged above the electric slide (2), the fixing mechanism (4) comprising a fixing frame (41), an electric slider (44) is fixedly mounted on the bottom of the fixing frame (41), the electric slider (44) is slidably connected in the electric slide (2), a reversing motor (42) is fixedly mounted on the left upper end of the fixing frame (41), and sockets (43) are penetrated on both sides of the right upper end of the fixing frame (41).

6. The roller core surface treatment equipment for producing rubber rollers according to claim 5, characterized in that: A rotating rod (45) is rotatably connected in the slot and the insertion hole (43) of the reversing motor (42), and a sleeve (46) is fixedly mounted on the outer end of the rotating rod (45).