Automatic calendering roller cleaning device

By designing an automatic cleaning rolling roller device, using a motor and threaded rod to drive the cleaning cotton to clean the rolling roller, and removing surface dirt by spraying water, the time-consuming and labor-intensive cleaning of the rolling roller in the prior art is solved, and the effect of efficient cleaning and extending the life of the equipment is achieved.

CN222628384UActive Publication Date: 2025-03-18LAIWU WEILAITE MECHANICAL EQUIP CO LTD
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Patent Information

Application Number
CN202420448953.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-03-08
Publication Date
2025-03-18
Estimated Expiration
2034-03-08

AI Technical Summary

Technical Problem

The existing calendering roller devices are prone to accumulating various dirt and impurities during the production process, which requires disassembly and cleaning, which is time-consuming and labor-intensive, resulting in low working efficiency.

Method used

An automatic cleaning and calendering roller device is designed. By using a motor to drive the threaded rod and slide seat to move with the main mechanism and the cleaning mechanism, the cleaning cotton is driven to clean the calendering roller, and water spraying water on the surface to clean the dirt on the surface through the pipeline.

Benefits of technology

It realizes regular cleaning of calender rolls, removes corrosive substances, extends the service life of the equipment, improves work efficiency, and reduces production downtime to ensure product quality.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides an automatic cleaning calendaring roller device, which relates to the technical field of calendaring roller devices and comprises a main body mechanism, a cleaning mechanism is arranged on the outer surface wall of the main body mechanism, and the cleaning mechanism comprises two threaded rods. According to the calender roll cleaning device, under the cooperation of the main body mechanism and the cleaning mechanism, the first motor and the second motor drive the upper roll and the lower roll to rotate, the two third motors drive the threaded rods to rotate, and finally the cleaning cotton is driven to clean the calender roll, so that the calender roll can be cleaned regularly, and corrosive substances attached to the surface of the calender roll can be removed; the calender roll is prevented from being damaged due to chemical erosion, the service life of equipment can be prolonged by keeping the calender roll in a clean state, and when the cleaning cotton needs to be replaced, the screws are detached, so that a worker can replace the cleaning cotton conveniently, and the working efficiency is improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of calendering roller devices, in particular to an automatic calendering roller cleaning device. Background Art

[0002] One of the necessary working conditions of the calendering process: the friction angle ρ between the rubber and the roller must be greater than the contact angle α, so that the rubber will be pulled into the roller gap. During the calendering process of the four-roll calender, the rollers work at a certain speed ratio to further knead the rubber and increase its plasticity. Finally, it passes through the minimum roller gap and is calendered into a film with a certain thickness and width. Under the action of the roller extrusion force, the film is squeezed onto the textile or steel cord. Some need to be pressed into a certain pattern and shape, and some need to combine multiple layers of films with different uses, colors and shapes together.

[0003] The existing calendering roller device is prone to accumulate various dirt and impurities during the production process. If it is not cleaned in time, it will affect the product quality and production efficiency, resulting in a shortened service life of the device. Currently, most calendering rollers need to be disassembled for cleaning, which is time-consuming, labor-intensive and has low work efficiency. Utility Model Content

[0004] The utility model aims to solve the problem that when the above equipment is in use, the existing calender roller devices need to be disassembled for cleaning, which is time-consuming and labor-intensive, resulting in low work efficiency, and proposes an automatic calender roller cleaning device.

[0005] In order to achieve the above-mentioned purpose, the utility model adopts the following technical scheme: an automatic calender roller cleaning device, comprising a main body mechanism, the outer wall of the main body mechanism is provided with a cleaning mechanism;

[0006] The cleaning mechanism includes two threaded rods, the outer walls of the two threaded rods are fixedly mounted with motor three, the outer walls of the two threaded rods are threadedly connected with movable slides, a connecting plate is fixedly mounted between the outer walls of the two movable slides, and the outer walls of the two movable slides are fixedly mounted with movable rings.

[0007] Preferably, two circular grooves are provided on the tops of the two movable rings, the inner surfaces of the four circular grooves are threadedly connected with screws, and the inner surfaces of the two movable rings are provided with cleaning cotton.

[0008] Preferably, the main structure includes a base plate, and two support frames are fixedly installed on the top of the base plate, and the outer walls of the two support frames are each provided with hole one, the outer walls of the two support frames are each provided with hole two, and the outer walls of the two support frames are each provided with hole three.

[0009] Preferably, the outer walls of the two support frames are each provided with a hole four, a rotating shaft one is movably inserted between the inner walls of the two holes two, an upper roller is fixedly sleeved on the outer wall of the rotating shaft one, and a motor one is fixedly installed on one side of the outer wall of the rotating shaft one.

[0010] Preferably, a rotating shaft 2 is movably inserted between the inner walls of the two holes 3, a lower roller is fixedly sleeved on the outer wall of the rotating shaft 2, a motor 2 is fixedly installed on one side of the outer wall of the rotating shaft 2, and a connecting block is arranged between the tops of the two support frames.

[0011] Preferably, a hole five is opened on one side of the outer wall of the connection block, the inner wall of the hole five is fixedly connected with a pipeline, a valve is arranged on the outer wall of the pipeline, and a group of nozzles are arranged at the bottom of the connection block.

[0012] Preferably, the outer wall of one of the two threaded rods is inserted into the interior of the two holes one, and the outer wall of one of the two threaded rods is inserted into the interior of the two holes four.

[0013] Compared with the prior art, the advantages and positive effects of the utility model are:

[0014] In the utility model, with the cooperation of the main mechanism and the cleaning mechanism, first, motor one and motor two drive the upper roller and the lower roller to rotate, and then the two motors three drive the threaded rod to rotate, and finally drive the cleaning cotton to clean the calendering roller. The calendering roller can be cleaned regularly to remove corrosive substances attached to the surface, thereby preventing the calendering roller from being damaged by chemical erosion. By keeping the calendering roller clean, the service life of the equipment can be extended. When the cleaning cotton needs to be replaced, the screws can be removed to facilitate the staff to replace the cleaning cotton, thereby improving work efficiency.

[0015] In the utility model, with the cooperation of the main mechanism, when the device is used normally, by clicking one and operating the motor two, the upper roller and the lower roller are rotated to make the machine run. At the same time, water can be transported through the pipeline and sprayed to the calendering roller through the nozzle, so as to clean the dirt and impurities on the surface of the calendering roller and keep the roller surface clean. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 The utility model provides a main structural stereogram of an automatic calender roller cleaning device;

[0017] Figure 2 The utility model provides a disassembled stereoscopic diagram of the main mechanism of an automatic calender roller cleaning device;

[0018] Figure 3 The utility model provides a schematic diagram of the main mechanism of an automatic calender roller cleaning device;

[0019] Figure 4 The utility model provides a disassembled stereoscopic diagram of a cleaning mechanism in an automatic calender roller cleaning device.

[0020] Legend:

[0021] 1. Main body; 101. Bottom plate; 102. Support frame; 103. Hole 1; 104. Hole 2; 105. Hole 3; 106. Hole 4; 107. Rotating shaft 1; 108. Upper roller; 109. Motor 1; 110. Rotating shaft 2; 111. Lower roller; 112. Motor 2; 113. Connecting block; 114. Hole 5; 115. Pipeline; 116. Valve; 117. Spout;

[0022] 2. Cleaning mechanism; 201. Threaded rod; 202. Motor three; 203. Moving slide seat; 204. Connecting plate; 205. Movable ring; 206. Round groove; 207. Screw; 208. Cleaning cotton. DETAILED DESCRIPTION

[0023] In order to more clearly understand the above-mentioned purpose, features and advantages of the utility model, the utility model is further described below in conjunction with the accompanying drawings and embodiments. It should be noted that the embodiments of the present application and the features in the embodiments can be combined with each other without conflict.

[0024] In the following description, many specific details are set forth to facilitate a full understanding of the present invention. However, the present invention may also be implemented in other ways than those described herein. Therefore, the present invention is not limited to the specific embodiments of the following disclosure.

[0025] Embodiment 1, as Figure 1-Figure 4 As shown, the utility model provides an automatic calender roller cleaning device, comprising a main body mechanism 1, and a cleaning mechanism 2 is provided on the outer wall of the main body mechanism 1;

[0026] The cleaning mechanism 2 includes two threaded rods 201, and the outer walls of the two threaded rods 201 are fixedly installed with motors 202, the outer walls of the two threaded rods 201 are threadedly connected with movable slides 203, and a connecting plate 204 is fixedly installed between the outer walls of the two movable slides 203. The outer walls of the two movable slides 203 are fixedly installed with movable rings 205, and the tops of the two movable rings 205 are provided with two circular grooves 206, and the inner walls of the four circular grooves 206 are threadedly connected with screws 207, and the inner walls of the two movable rings 205 are provided with cleaning cotton 208.

[0027] The effect achieved by the entire embodiment 1 is that, first, the two motors 202 run simultaneously, which can drive the two threaded rods 201 to rotate, and the outer walls of the two threaded rods 201 are threadedly connected with movable slides 203. When the two threaded rods 201 rotate, the two movable slides 203 can move on the threaded rods 201. At the same time, the two movable slides 203 are fixedly connected with movable rings 205, and cleaning cotton 208 is arranged inside the movable rings 205. The movable slide 203 drives the cleaning cotton 208 to move left and right to clean the calendering roller, which can remove oil and dust, reduce the fire hazard and explosion risk in the working environment, and can also reduce the risk of operators contacting harmful substances, thereby improving the safety of the working environment.

[0028] Embodiment 2, as Figure 2-Figure 4 As shown, the main mechanism 1 includes a bottom plate 101, two support frames 102 are fixedly installed on the top of the bottom plate 101, the outer walls of the two support frames 102 are each provided with a hole 103, the outer walls of the two support frames 102 are each provided with a hole 2 104, the outer walls of the two support frames 102 are each provided with a hole 3 105, the outer walls of the two support frames 102 are each provided with a hole 4 106, a rotating shaft 107 is movably inserted between the inner walls of the two holes 2 104, an upper roller 108 is fixedly sleeved on the outer wall of the rotating shaft 107, a motor 109 is fixedly installed on one side of the outer wall of the rotating shaft 107, and a rotating shaft 107 is inserted between the inner walls of the two holes 3 105. A rotating shaft 110 is movably inserted, and a lower roller 111 is fixedly sleeved on the outer wall of the rotating shaft 110. A motor 112 is fixedly installed on one side of the outer wall of the rotating shaft 110. A connecting block 113 is arranged between the tops of the two support frames 102. A hole 114 is opened on one side of the outer wall of the connecting block 113. The inner wall of the hole 114 is fixedly connected with a pipe 115. A valve 116 is arranged on the outer wall of the pipe 115. A group of nozzles 117 are arranged at the bottom of the connecting block 113. The outer wall of one of the two threaded rods 201 is inserted into the interior of the two holes 103, and the outer wall of one of the two threaded rods 201 is inserted into the interior of the two holes 4 106.

[0029] The effect achieved by the entire embodiment 2 is that when the device is used normally, the upper roller 108 can be rotated by the operation of the motor 109, and the lower roller 111 can be driven to rotate by the operation of the motor 2 112. The rotation of the upper roller 108 and the lower roller 111 makes the machine work. However, various dirt and impurities are easily accumulated during the production process of the machine. A connecting block 113 is arranged between the tops of the two support frames 102, and a hole 5 114 is opened on one side of the outer wall of the connecting block 113. The inner wall of the hole 5 114 is fixedly connected with a pipe 115, and a valve 116 is arranged on the outer wall of the pipe 115. Water enters from the pipe 115 and is finally sprayed onto the calendering roller from the nozzle 117. When cleaning the machine, the burden on the staff can be reduced and the work efficiency can be improved.

[0030] Working principle: first, when the device is in normal use, the outer wall of the rotating shaft 107 is fixedly sleeved with an upper roller 108, and a motor 109 is fixedly installed on one side of the outer wall of the rotating shaft 107. The operation of the motor 109 drives the upper roller 108 to rotate. Secondly, the outer wall of the rotating shaft 2 110 is fixedly sleeved with a lower roller 111, and a motor 2 112 is fixedly installed on one side of the outer wall of the rotating shaft 2 110. The operation of the motor 2 112 drives the lower roller 111 to rotate, so that the device can be used. Secondly, the outer wall of one of the two threaded rods 201 is inserted into the inside of the two holes 103, and the outer wall of one of the two threaded rods 201 is inserted into the inside of the two holes 4 106. When the two motors 3 202 are running, the motor 3 202 drives the two threaded rods 201 to rotate, so that the screw The movable slide 203 on the threaded rod 201 moves on the threaded rod 201, and the two movable slides 203 are connected to the movable ring 205, and a cleaning cotton 208 is arranged in the middle of the two movable rings 205. At this time, the staff transports water from the pipeline 115 to the nozzle 117, and cooperates with the movement of the movable ring 205 to clean the calendering roller. The calendering roller can be automatically cleaned, the production downtime can be reduced, the production efficiency can be improved, the product quality can be ensured, and the defect rate can be reduced. Two circular grooves 206 are provided on the top of the two movable rings 205, and the inner wall of the four circular grooves 206 is threadedly connected with screws 207. When the cleaning cotton 208 needs to be replaced, the screws 207 can be removed, which is convenient for the staff to replace the cleaning cotton 208 and improve work efficiency.

[0031] The above description is only a preferred embodiment of the present invention and does not limit the present invention in other forms. Any technician familiar with the profession may use the technical content disclosed above to change or modify it into an equivalent embodiment with equivalent changes and apply it to other fields. However, any simple modification, equivalent change and modification made to the above embodiment based on the technical essence of the present invention without departing from the content of the technical solution of the present invention still falls within the protection scope of the technical solution of the present invention.

Claims

1. An automatic calender roller cleaning device, comprising a main body (1), characterized in that: The outer surface wall of the main body mechanism (1) is provided with a cleaning mechanism (2); The cleaning mechanism (2) comprises two threaded rods (201), the outer walls of the two threaded rods (201) are fixedly mounted with motor three (202), the outer walls of the two threaded rods (201) are threadedly connected with movable slides (203), a connecting plate (204) is fixedly mounted between the outer walls of the two movable slides (203), and the outer walls of the two movable slides (203) are fixedly mounted with movable rings (205).

2. The automatic calender roller cleaning device according to claim 1, characterized in that: Two circular grooves (206) are provided on the tops of the two movable rings (205), the inner surfaces of the four circular grooves (206) are threadedly connected with screws (207), and cleaning cotton (208) is provided on the inner surfaces of the two movable rings (205).

3. The automatic calender roller cleaning device according to claim 1, characterized in that: The main body structure (1) comprises a bottom plate (101), two support frames (102) are fixedly mounted on the top of the bottom plate (101), the outer walls of the two support frames (102) are each provided with a first hole (103), the outer walls of the two support frames (102) are each provided with a second hole (104), and the outer walls of the two support frames (102) are each provided with a third hole (105).

4. The automatic calender roller cleaning device according to claim 3, characterized in that: The outer walls of the two support frames (102) are each provided with a hole four (106), a rotating shaft one (107) is movably inserted between the inner walls of the two holes two (104), an upper roller (108) is fixedly sleeved on the outer wall of the rotating shaft one (107), and a motor one (109) is fixedly mounted on one side of the outer wall of the rotating shaft one (107).

5. The automatic calender roller cleaning device according to claim 4, characterized in that: A second rotating shaft (110) is movably inserted between the inner walls of the two third holes (105), a lower roller (111) is fixedly sleeved on the outer wall of the second rotating shaft (110), a second motor (112) is fixedly mounted on one side of the outer wall of the second rotating shaft (110), and a connecting block (113) is arranged between the tops of the two support frames (102).

6. The automatic calender roller cleaning device according to claim 5, characterized in that: A hole five (114) is provided on one side of the outer wall of the connection block (113); a pipe (115) is fixedly connected to the inner wall of the hole five (114); a valve (116) is provided on the outer wall of the pipe (115); and a group of nozzles (117) are provided at the bottom of the connection block (113).

7. The automatic calender roller cleaning device according to claim 4, characterized in that: The outer wall of one of the two threaded rods (201) is inserted into the interior of the two first holes (103), and the outer wall of one of the two threaded rods (201) is inserted into the interior of the two fourth holes (106).