Wear-resistant grain elevator elbow

By using wear-resistant lining and metal coating on the elbow of the grain suction machine, the wear problem caused by long-term impact and friction of the elbow is solved, which improves the wear resistance and service life of the elbow and reduces maintenance costs.

CN222630493UActive Publication Date: 2025-03-18JIANGSU YONGLAN GRAIN MASCH CO LTD
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Patent Information

Application Number
CN202420479013.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-03-13
Publication Date
2025-03-18
Estimated Expiration
2034-03-13

AI Technical Summary

Technical Problem

Due to the long-term impact and friction on pneumatic conveying, the grain suction machine elbows have severe wear and short service life. Frequent replacements increase the cost of manpower and material resources.

Method used

A wear-resistant grain suction machine elbow is designed, using wear-resistant lining plates and metal coatings. The wear-resistant lining plates are made of high manganese steel, which has high wear resistance and impact resistance. The metal coating reduces wear during grain transportation and has corrosion resistance and chemical stability.

Benefits of technology

It improves the wear resistance and service life of the elbow and reduces maintenance costs. It only needs to replace the easily worn areas, extending the service life of the elbow.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model belongs to the technical field of wear-resistant elbows, and particularly relates to a wear-resistant grain elevator elbow which comprises an elbow body and a support, and connecting plates are fixedly connected to the front side wall and the rear side wall of the elbow body. The wear-resistant lining plate has high wear resistance and impact resistance and can bear long-time collision and friction and protect the elbow body, the section of the elbow body is square, grain suction space is increased, blockage is not prone to being caused, welding of the connecting plates is facilitated, wear to the inner wall of the elbow body during grain transportation can be reduced through the metal coating, and the service life of the elbow body is prolonged. And when the wear-resistant lining plate needs to be replaced, the nut is unscrewed, the cover plate can be taken down, replacement is facilitated, the interior of the elbow body can be conveniently cleaned, a metal coating is conveniently sprayed, the elbow body can be well protected, the wear resistance of the elbow body is improved, and the service life of the elbow body is prolonged. And only the easy-to-wear part needs to be replaced, so that the maintenance cost is reduced.
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Description

Technical Field

[0001] The utility model relates to the technical field of wear-resistant elbows, in particular to a wear-resistant grain suction machine elbow. Background Art

[0002] Grain sucker is a kind of material handling machinery, which can transport materials in all directions, such as paddy, rice, wheat, corn, sorghum, peanuts, plastic and granular materials, horizontally, inclined and vertically. Grain sucker is mainly composed of high-pressure fan, separation cylinder, air lock, connecting pipeline, suction nozzle and conveying pipe. Its working principle is that the negative pressure airflow generated by the high-pressure fan sucks the grain through the suction nozzle and hose, and the air and materials are separated through the elbow and separation cylinder. The materials rotate and fall down to the air lock, and then to the outlet of the fan, and are pressed to the required place by the positive pressure airflow through the conveying pipeline.

[0003] China Public Invention: CN202220831860.X discloses an elbow roller device for a grain sucking machine, including a grain sucking machine body, the grain sucking machine body includes a support plate fixed on the ground, a separation cylinder is fixedly connected to the upper part of the support plate through a bracket, a fan is connected to the separation cylinder through a pipeline, a feed pipe is provided on one side of the separation cylinder, a roller joint is rotatably connected to the feed pipe, and one end of the roller joint is connected to a conveying pipe; the roller joint includes a connecting sleeve rotatably sleeved on the feed pipe, an annular groove is provided on the inner wall of the connecting sleeve, a bearing is embedded in the annular groove, the inner ring of the bearing is connected and fixed to the outer surface of the feed pipe, a clamping groove is provided at the port of the connecting sleeve, a clamping ring is clamped in the clamping groove, an O-ring is provided on the outer side of the clamping ring, and a clamping ring is padded on the outer side of the O-ring. The elbow roller device for the grain sucking machine effectively prevents the conveying pipe from bending, blocking the conveying pipe, and affecting the grain transportation;

[0004] The grain suction machine adopts an elbow roller to prevent the conveying pipe from bending. However, due to the high speed of pneumatic conveying, grain transportation will produce impact and friction on the elbow and the pipeline in the long term, and the degree of wear at the elbow is several times more than that of the straight pipeline, which causes greater wear on the inner wall of the elbow, reducing the service life of the elbow. Frequent replacement of elbows leads to high manpower and material costs. Therefore, a wear-resistant grain suction machine elbow is proposed. Utility Model Content

[0005] The utility model aims to provide a wear-resistant grain sucking machine elbow to solve the problems raised in the above-mentioned background technology.

[0006] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a wear-resistant grain suction machine elbow, comprising an elbow body and a bracket, the front and rear side walls of the elbow body are fixedly connected with a connecting plate, the inner wall of the elbow body is inserted with a wear-resistant lining plate, the outer wall of the wear-resistant lining plate is fixedly connected with a cover plate, the inner wall of the connecting plate is provided with evenly distributed connecting holes, the inner wall of the connecting hole is inserted with a screw, the outer wall of the screw is threadedly connected with a nut, both ends of the elbow body are fixedly connected with a square connection circle, the end of the square connection circle away from the elbow body is fixedly connected with a connecting flange, one side of the connecting flange is fixedly connected with a hose, and one side of the other connecting flange is fixedly connected with a swivel joint, the bracket is arranged on the lower side of the elbow body, a separation cylinder is installed on the left side of the upper surface of the bracket, the inner side wall of the separation cylinder is rotatably connected to the outer side wall of the swivel joint, and a fan is installed on the right side of the upper surface of the bracket, and the exhaust end of the fan is connected to the right side wall of the separation cylinder through a pipeline.

[0007] As a further preferred embodiment of the technical solution: a bottom plate is fixedly connected to the lower surface of the bracket, and evenly distributed universal wheels are installed on the lower surface of the bottom plate.

[0008] As a further preferred embodiment of the technical solution: one end of the hose away from the elbow body is connected to a hard tube, and an outer side wall of the hard tube is fixedly connected to a handle.

[0009] As a further preferred embodiment of the technical solution: one end of the hard tube away from the hose is fixedly connected to a collecting bucket.

[0010] As a further preferred embodiment of the technical solution: a corrugated tube is provided in the middle of the hose.

[0011] As a further preferred embodiment of the present technical solution: the lower surface of the wear-resistant lining plate and the inner side wall of the elbow body are both sprayed with a metal coating.

[0012] Compared with the prior art, the beneficial effects of the utility model are:

[0013] When the utility model is used, the sucked grains produce collision and friction on the elbow body, the wear-resistant lining plate has high wear resistance and impact resistance, can withstand long-term collision and friction, and protect the elbow body; the cross-section of the elbow body is square, which increases the space for sucking grains, is not easy to cause blockage, and is convenient for welding the connecting plate; the metal coating can reduce the wear of the inner wall of the elbow body during grain transportation, and has good corrosion resistance and chemical stability, and is not easy to rust; when the wear-resistant lining plate needs to be replaced, the nut can be unscrewed to remove the cover plate, which is convenient for replacement, and it is also convenient to clean the inside of the elbow body and spray the metal coating, which can better protect the elbow body, improve the wear resistance and service life of the elbow body, and only the easily worn parts need to be replaced, thereby reducing maintenance costs. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] Figure 1 It is a front structural schematic diagram of the utility model;

[0015] Figure 2 It is a schematic diagram of the structure of the rotary joint and the hose in the utility model;

[0016] Figure 3 It is a structural schematic diagram of the connecting plate, connecting hole and screw rod in the utility model;

[0017] Figure 4 It is a schematic cross-sectional structure diagram of the wear-resistant lining plate, cover plate and metal coating in the utility model.

[0018] In the figure: 1. elbow body; 2. connecting plate; 3. wear-resistant lining; 4. cover plate; 5. connecting hole; 6. screw; 7. nut; 8. square to circle; 9. connecting flange; 10. hose; 11. swivel joint; 12. bracket; 13. separation cylinder; 14. fan; 15. bottom plate; 16. universal wheel; 17. hard pipe; 18. handle; 19. collecting bucket; 20. bellows; 21. metal coating. DETAILED DESCRIPTION

[0019] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Examples of the embodiments are shown in the drawings, where the same or similar reference numerals throughout represent the same or similar elements or elements with the same or similar functions. The embodiments described below with reference to the drawings are exemplary and are only used to explain the present application, and cannot be understood as limitations on the present application. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without making creative work are within the scope of protection of the utility model.

[0020] In the description of this application, it should be noted that, unless otherwise clearly specified and limited, the terms "install", "connect", "connect", and "set" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium, it can be the internal connection of two elements or the interaction relationship between two elements. For ordinary technicians in this field, the specific meanings of the above terms in this application can be understood according to specific circumstances.

[0021] See also Figure 1-4 The utility model provides a technical solution: a wear-resistant grain suction machine elbow, including an elbow body 1 and a bracket 12, the front and rear side walls of the elbow body 1 are fixedly connected with a connecting plate 2, the inner wall of the elbow body 1 is inserted with a wear-resistant lining plate 3, the outer wall of the wear-resistant lining plate 3 is fixedly connected with a cover plate 4, the inner wall of the connecting plate 2 is provided with evenly distributed connecting holes 5, the inner wall of the connecting hole 5 is inserted with a screw 6, the outer wall of the screw 6 is threadedly connected with a nut 7, both ends of the elbow body 1 are fixedly connected with a square circle 8, the end of the square circle 8 away from the elbow body 1 is fixedly connected with a connecting flange 9, one side of one connecting flange 9 is fixedly connected with a hose 10, and one side of the other connecting flange 9 is fixedly connected with a swivel joint 11, the bracket 12 is arranged on the lower side of the elbow body 1, a separation cylinder 13 is installed on the left side of the upper surface of the bracket 12, the inner side wall of the separation cylinder 13 is rotatably connected to the outer side wall of the swivel joint 11, and a fan 14 is installed on the right side of the upper surface of the bracket 12, and the suction of the fan 14 The wind end is connected to the right side wall of the separation cylinder 13 through a pipeline; when in use, the hose 10 is inserted into the grain pile, and the fan 14 is started to generate negative pressure to suck in the grain. The sucked grain collides and rubs against the elbow body 1. The material of the wear-resistant lining 3 can be high manganese steel, which has high wear resistance and impact resistance, can withstand long-term collision and friction, and protect the elbow body 1. The cross-section of the elbow body 1 is square, which increases the space for sucking grain, is not easy to cause blockage, and is convenient for welding the connecting plate 2. When the wear-resistant lining 3 needs to be replaced, unscrew the nut 7, pull the screw 6 out of the connecting hole 5, and the cover plate 4 can be removed, which is convenient for replacement and also convenient for clearing and cleaning the inside of the elbow body 1. The grain enters the separation cylinder 13 through the rotary joint 11 for separation, forming a wear-resistant grain sucking machine elbow, which can better protect the elbow body 1, improve the wear resistance and service life of the elbow body 1, and only the easily worn parts need to be replaced, reducing the maintenance cost.

[0022] In this embodiment, specifically: a bottom plate 15 is fixedly connected to the lower surface of the bracket 12, and evenly distributed universal wheels 16 are installed on the lower surface of the bottom plate 15; the bottom plate 15 is driven by the universal wheels 16 to facilitate the movement of the grain sucking machine.

[0023] In this embodiment, specifically: one end of the hose 10 away from the elbow body 1 is connected to a hard tube 17, and a handle 18 is fixedly connected to the outer wall of the hard tube 17; by holding the handle 18, the hard tube 17 is inserted into the grain pile to facilitate grain suction.

[0024] In this embodiment, specifically: one end of the hard tube 17 away from the hose 10 is fixedly connected with a collecting bucket 19; the collecting bucket 19 increases the absorbing area of ​​the grain and is easy to use.

[0025] In this embodiment, specifically: a bellows 20 is provided in the middle of the hose 10; the bellows 20 can adjust the angle of grain absorption and is not prone to bending and blocking.

[0026] In this embodiment, specifically: the lower surface of the wear-resistant lining 3 and the inner wall of the elbow body 1 are sprayed with a metal coating 21; the metal coating 21 can reduce the wear of the inner wall of the elbow body 1 during grain transportation, and has good corrosion resistance and chemical stability and is not easy to rust.

[0027] The working principle of the utility model is: when in use, the hose 10 is inserted into the grain pile, the fan 14 is started to generate negative pressure, the grain is sucked in, and the sucked grain collides and rubs against the elbow body 1. The material of the wear-resistant lining plate 3 can be high manganese steel, which has high wear resistance and impact resistance, can withstand long-term collision and friction, and protect the elbow body 1. The cross-section of the elbow body 1 is square, which increases the space for sucking grain, is not easy to cause blockage, and is convenient for welding the connecting plate 2. The metal coating 21 can reduce the wear of the inner wall of the elbow body 1 during grain transportation, and It has good corrosion resistance and chemical stability, and is not easy to rust. When the wear-resistant lining 3 needs to be replaced, unscrew the nut 7, pull out the screw 6 from the connecting hole 5, and then remove the cover 4, which is convenient for replacement. It is also convenient to clear and clean the inside of the elbow body 1 and spray the metal coating 21. The grain enters the separation cylinder 13 through the rotary joint 11 for separation, forming a wear-resistant grain suction machine elbow, which can better protect the elbow body 1, improve the wear resistance and service life of the elbow body 1, and only the easily worn parts need to be replaced, reducing the maintenance cost.

[0028] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A wear-resistant grain suction machine elbow, comprising an elbow body (1) and a bracket (12), characterized in that: The front and rear side walls of the elbow body (1) are both fixedly connected to a connecting plate (2); the inner side wall of the elbow body (1) is provided with a wear-resistant lining plate (3); the outer side wall of the wear-resistant lining plate (3) is fixedly connected to a cover plate (4); the inner side wall of the connecting plate (2) is provided with evenly distributed connecting holes (5); the inner side walls of the connecting holes (5) are provided with screws (6); the outer side walls of the screws (6) are threadedly connected to a nut (7); both ends of the elbow body (1) are fixedly connected to a square circle (8); the end of the square circle (8) away from the elbow body (1) is fixedly connected to a connecting nut (7); A flange (9), one side of one of the connecting flanges (9) is fixedly connected to a hose (10), and one side of the other connecting flange (9) is fixedly connected to a swivel joint (11); the bracket (12) is arranged on the lower side of the elbow body (1); a separation cylinder (13) is installed on the left side of the upper surface of the bracket (12); the inner wall of the separation cylinder (13) is rotatably connected to the outer wall of the swivel joint (11); a fan (14) is installed on the right side of the upper surface of the bracket (12); and the exhaust end of the fan (14) is connected to the right side wall of the separation cylinder (13) through a pipeline.

2. The wear-resistant grain suction machine elbow according to claim 1, characterized in that: The lower surface of the bracket (12) is fixedly connected to a bottom plate (15), and the lower surface of the bottom plate (15) is mounted with evenly distributed universal wheels (16).

3. The wear-resistant grain suction machine elbow according to claim 1, characterized in that: One end of the hose (10) away from the elbow body (1) is connected to a hard tube (17), and a handle (18) is fixedly connected to the outer side wall of the hard tube (17).

4. The wear-resistant grain suction machine elbow according to claim 3 is characterized in that: One end of the hard tube (17) away from the hose (10) is fixedly connected to a collecting bucket (19).

5. The wear-resistant grain suction machine elbow according to claim 1, characterized in that: A corrugated tube (20) is provided in the middle of the hose (10).

6. The wear-resistant grain suction machine elbow according to claim 1, characterized in that: The lower surface of the wear-resistant lining plate (3) and the inner wall of the elbow body (1) are both sprayed with a metal coating (21).

Citation Information

Patent Citations

  • Elbow roller device for grain elevator

    CN217102134U