Feeding device of overturning dust remover
By designing the feeding device in the flip dust collector, using the support and periodically moving transport mechanism, the bottle accuracy problem is solved, the orderly conveying and precise docking of materials is achieved, and the dust removal effect and overall stability are improved.
Patent Information
- Application Number
- CN202421396373.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-19
- Publication Date
- 2025-03-18
- Estimated Expiration
- 2034-06-19
AI Technical Summary
The existing flip dust collector cannot guarantee the accuracy of the bottle when feeding, resulting in the inaccuracy of the clamping mechanism and the bottle opening, which affects the dust removal effect.
A flip dust collector feeding device is designed, including a frame, a conveyor belt, a transfer mechanism, a material push mechanism, a flip mechanism and a blow dust collector. The bottle is positioned through support and a periodically moving transport mechanism is used to ensure that the material is transported while maintaining the formation, and the moving distance of the material is accurately controlled so as to accurately connect with the flip mechanism.
The orderly linear transport of materials is achieved, the overall stability and dust removal effect are improved, the stability and formation of the bottle are ensured, and the subsequent clamping and dust removal are facilitated.
Smart Images

Figure CN222631056U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of filling machinery, in particular to a feeding device for a turnover dust collector. Background Art
[0002] In the process of development of the filling machinery industry, in order to ensure the quality of the product, the dust inside the bottle or the bottle body needs to be removed before filling the product. Usually, in order to improve the dust removal effect, the bottle mouth needs to be blown and sucked downward to remove dust. The equipment used is a flip dust collector.
[0003] However, in actual use, the current flip dust collector needs to fix each bottle one-to-one through a clamping mechanism, and the air inlet of the clamping mechanism needs to be perfectly docked with the bottle mouth to facilitate dust removal. However, the existing flip dust collector cannot guarantee the accuracy of the bottle when feeding, so there is a situation where the clamping mechanism (air inlet) and the bottle mouth are not accurately docked.
[0004] For example, Chinese patent CN 108856210 B discloses a flip-type static-eliminating air dust collector, which comprises a frame (1) and a conveying mechanism, a flipping mechanism and an air blowing mechanism arranged on the frame (1); the conveying mechanism comprises a conveyor belt (2), a conveying platform (3), a first bottle pushing assembly and a second bottle pushing assembly; the first bottle pushing assembly comprises a first push plate (4), the first push plate (4) being arranged on a side of the conveyor belt (2) away from the conveying platform (3); a first driving device is arranged on the first push plate (4) for driving the first push plate (4) to approach or move away from the conveying platform (3); the second bottle pushing assembly comprises a second push plate (5), the second push plate (5) being arranged above the conveying platform (3); a second driving device is arranged on the second push plate (5) for driving the second push plate (5) to approach or move away from the flipping mechanism.
[0005] In the above patent, the bottles are transported on the conveyor belt and then transported by the first bottle pushing assembly and the second bottle pushing assembly, and their stability is poor. Generally, the mass of the empty bottles is small and they are easy to tip over when being pushed. It is also difficult for the empty bottles to maintain their formation when being pushed to the flipping mechanism, which results in the subsequent clamping mechanism being unable to dock with the bottle mouth, affecting the dust removal effect.
[0006] For this purpose, we propose a feeding device for a flip dust collector. Utility Model Content
[0007] In view of the shortcomings of the above-mentioned existing production technology, the applicant provides a feeding device for a flip dust collector, so that the materials can be transported in an orderly and linear manner, which is convenient for subsequent clamping and dust removal.
[0008] The technical solution adopted by the utility model is as follows:
[0009] A feeding device for a rotary dust collector comprises a frame, and:
[0010] Conveyor belt, which is used to convey materials, and each material is fixedly arranged on a support;
[0011] A transfer mechanism is periodically movably connected to the frame, and the transfer mechanism is provided with two temporary stop positions, one of which is connected to the conveyor belt and is used to receive materials;
[0012] The material pushing mechanism corresponds to another temporary stop position of the transfer mechanism, and is provided with a push plate that moves in a straight line to push the material on the transfer mechanism out.
[0013] Furthermore, the main body of the support is a square structure, and two clamps close to each other and pre-tightened are arranged on the support, and the opposite sides of the two clamps are provided with notches matching the shape of the material.
[0014] Furthermore, the transfer mechanism includes reciprocating movement and rotation, and the reciprocating movement includes horizontal movement, vertical movement and inclined movement.
[0015] Furthermore, the transfer mechanism includes:
[0016] A feeding platform is slidably connected to a track provided on the frame and is provided with a roller group arranged along the length direction, and a feeding baffle is connected to one side of the feeding end of the feeding platform;
[0017] A driving device, which is used to drive the feeding platform to move periodically;
[0018] The limit baffle is parallel to the outlet end of the feeding platform and is used to limit the material during feeding.
[0019] Furthermore, the driving device includes a telescopic cylinder, a telescopic rod, a rotating motor and a rotating cylinder.
[0020] Furthermore, photoelectric sensors are respectively provided at both ends of the feeding platform along the length direction, and proximity switches are respectively provided at both ends of one of the tracks.
[0021] Furthermore, the pushing mechanism includes a screw mechanism, and a push plate is movably connected to the screw to drive the material to move.
[0022] Furthermore, a feeding device for a flip dust collector further comprises:
[0023] The turning mechanism is connected to the transfer mechanism and is used to receive the support on the transfer mechanism. The turning mechanism has a clamping mechanism for connecting the material and a turning mechanism for driving the clamping mechanism to turn over.
[0024] The air blowing and dust removal mechanism is located at the lower end of the turning mechanism and is used for blowing and sucking air to the bottles on the corresponding workstations.
[0025] The beneficial effects of the utility model are as follows:
[0026] The utility model has a compact and reasonable structure and is easy to operate. By adopting a support to position the empty bottles and adopting a periodically moving transfer mechanism, multiple materials can be transported while maintaining the formation. At the same time, the moving distance of the materials can be accurately controlled, which is convenient for precise docking with the turning mechanism. At the same time, by arranging a linearly distributed roller group, the materials can be transported in an orderly and straight line, which is convenient for subsequent clamping and dust removal, and improves the overall stability.
[0027] At the same time, the utility model also has the following advantages:
[0028] (1) By using a support to fix the bottle, the stability of the bottle is improved to prevent it from tipping over or being arranged in disorder. At the same time, due to the support structure, multiple bottles can maintain a reasonable distance and form a better formation, which is convenient for subsequent clamping processing.
[0029] (2) The utility model adopts a periodically moving transfer mechanism to transfer the support and the bottle. Different from the traditional mechanical equipment that drives the bottle to move, the transfer structure in this scheme has better stability and a wider range of applications. For example, vertical transfer and rotational transfer can be realized. In addition, it can also prevent the bottle from tipping over during transfer, and at the same time ensure that multiple materials maintain a stable formation. In addition, the moving path can be accurately controlled to facilitate the subsequent pushing mechanism to push the material.
[0030] (3) The utility model provides a roller group on the transfer mechanism, so that the support on the feeding platform has better movement stability. Compared with traditional equipment, when pushing the material to move, it is difficult for the material to keep moving in the same straight line. The roller group arranged in a straight line in the utility model can improve the movement stability of the material, and then improve the formation, which is convenient for subsequent grabbing. BRIEF DESCRIPTION OF THE DRAWINGS
[0031] Figure 1 It is a structural schematic diagram of the utility model.
[0032] Figure 2 It is a top view of the utility model.
[0033] Figure 3 It is a structural schematic diagram of the transfer mechanism in the utility model.
[0034] in:
[0035] 100, frame; 200, conveyor belt; 300, transfer mechanism; 400, material pushing mechanism; 500, turning mechanism; 600, air blowing and dust removal mechanism; 700, support;
[0036] 201. Feeding platform; 202. Roller group; 203. Driving device; 204. Track; 205. Feed baffle; 206. Limit baffle; 207. Photoelectric sensor; 208. Proximity switch. DETAILED DESCRIPTION
[0037] The specific implementation of the present utility model is described below in conjunction with the accompanying drawings.
[0038] like Figure 1-Figure 3 As shown, this embodiment discloses a feeding device for a flip dust collector, and its structure includes a frame 100, and arranged on the frame 100: a conveyor belt 200, a transfer mechanism 300, a pushing mechanism 400, a flip mechanism 500 and an air blowing dust removal mechanism 600; this embodiment adopts a support 700 to position the empty bottles, and adopts a periodically moving transfer mechanism 300, which can allow multiple materials to be transported while maintaining the formation, and can also accurately control the moving distance of the materials, which is convenient for precise docking with the flip mechanism 500. At the same time, by setting a linearly distributed roller group 202, the materials can be transported in an orderly and straight line, which is convenient for subsequent clamping and dust removal. Through its highly automated design, it optimizes the material processing process, improves production efficiency, and ensures product quality.
[0039] The feeding device of this flip dust collector mainly includes the following core parts:
[0040] like Figure 1 As shown, in this embodiment, the rack 100 constitutes the basic support structure of the entire device. It is made of high-strength metal materials, such as stainless steel or aluminum alloy, to ensure the stability of the device and the durability of long-term use. The rack 100 is designed as an open frame, which is easy to operate and maintain, and provides sufficient space for installing and debugging other key components.
[0041] Conveyor belt 200 and support 700:
[0042] The conveyor belt 200 is mounted on the frame 100 and is used to continuously convey materials. The conveyor belt 200 is made of wear-resistant rubber or polyester material and has good durability and tensile resistance. On the conveyor belt 200, a plurality of supports 700 are evenly arranged, and each support 700 is designed to fix a material.
[0043] The main body of the support 700 is a square structure and is firmly connected to the conveyor belt 200. Each support 700 is equipped with two clamping plates that are close to each other and can be pre-tightened. The inner sides of the two clamping plates are provided with notches that match the shape of the material to ensure the stability and precise positioning of the material during the conveying process.
[0044] like Figure 3 As shown, in this embodiment, the transfer mechanism 300 is a key part of the device, which is periodically connected to the frame 100. The mechanism is provided with two temporary stop positions, one of which is docked with the conveyor belt 200 for receiving materials transmitted from the conveyor belt 200.
[0045] A feeding platform 201 is slidably connected to a track 204 provided on the frame 100 and is provided with a roller group 202 arranged along the length direction;
[0046] A feed baffle 205 is connected to one side of the feed end of the feed platform 201. The feed baffle 205 is arranged parallel to the feed end of the feed platform 201. When the feed platform 201 moves to the temporary stop position for unloading, the feed baffle 205 just blocks the feed of the conveyor belt 200 to prevent the material from falling.
[0047] A driving device 203, which is used to drive the feeding platform 201 to move periodically;
[0048] In this embodiment, the periodic movement is reciprocating movement, specifically horizontal movement. In this case, the driving device 203 is a telescopic mechanism such as a telescopic cylinder, a hydraulic cylinder, an electronic push rod, etc. In another embodiment, the feeding platform 201 can also move vertically or tilted to facilitate the transportation of materials to the flipping mechanism 500 set at different heights.
[0049] In another embodiment, the driving device 203 may also be a rotating device for driving the feeding platform 201 to rotate, thereby realizing the transfer between the conveyor belt 200 and the turning mechanism 500 which are not in a parallel state.
[0050] The limiting baffle 206 is parallel to the outlet end of the feeding platform 201 and is used for limiting the position of the material during feeding.
[0051] The driving device 303 is composed of a telescopic cylinder, a telescopic rod, a rotary motor and a rotary cylinder, etc., which provides power for the feeding platform 301 so that it can perform periodic movement, including movement in horizontal, vertical and inclined directions, as well as rotation.
[0052] The limiting baffle 206 is arranged parallel to the outlet end of the feeding platform 301 and is used for limiting the position of the material during feeding, so as to ensure that the material can be accurately parked at a predetermined position for subsequent operations.
[0053] In this embodiment, Figure 3 As shown, photoelectric sensors are respectively provided at both ends of the feeding platform 201 along the length direction, and proximity switches are respectively provided at both ends of one of the tracks 204 to improve the movement accuracy of the transfer mechanism 300 and better dock with the flip mechanism 500.
[0054] Pushing mechanism 400:
[0055] The material pushing mechanism 400 corresponds to another temporary stop position of the transfer mechanism 300. It mainly includes a push plate driven by a screw mechanism, and the push plate can move in a straight line to push the material on the transfer mechanism 300 to the next process.
[0056] The screw mechanism is the core component of the push mechanism 400, which converts the rotation of the screw into the linear movement of the push plate through rotational motion. This design makes the pushing process smoother and more precise, ensuring the stability and accuracy of the material during the pushing process.
[0057] The frame 100 in this embodiment is also provided with a protective cover to improve the overall dust-proof effect.
[0058] This embodiment further adds a turning mechanism 500 and an air blowing dust removal mechanism 600 to improve the material processing process and enhance product quality.
[0059] The turning mechanism 500 is docked with the transfer mechanism 300 to receive the materials pushed from the transfer mechanism 300. The mechanism mainly includes two parts: a clamping mechanism and a turning drive mechanism.
[0060] The clamping mechanism is composed of pneumatic or electric clamps, which can firmly clamp the material to prevent it from slipping or moving during the flipping process. The flipping drive mechanism is composed of servo motors, reducers, connecting rods and other components, and realizes the flipping function of the material through precise rotational motion.
[0061] The air blowing and dust removal mechanism 600 is located at the lower end of the turning mechanism 500, and is used to blow and suck air on the turned material to remove dust and impurities on the surface of the material.
[0062] The mechanism mainly consists of two parts: a high-pressure gas system and a vacuum adsorption device. The high-pressure gas system sprays high-pressure gas to the surface of the material through a nozzle to blow up dust and impurities; while the vacuum adsorption device quickly sucks away the blown dust and impurities through a vacuum pump and an air suction pipeline to ensure the dust removal effect.
[0063] The specific working principle is as follows:
[0064] During the working process, the material is first continuously transported by the conveyor belt 200. When the material reaches the position where it docks with the transfer mechanism 300, the drive device 303 of the transfer mechanism 300 is started, driving the feeding platform 301 to move periodically and deliver the material to the next station.
[0065] When the material reaches another temporary stop position, the material is transported to the corresponding position of the material pushing mechanism 400. At this time, the screw mechanism of the material pushing mechanism 400 is started, and the push plate is pushed to push the material into the turning mechanism 500.
[0066] In the turning mechanism 500 , the material is first firmly clamped by the clamping mechanism, and then the turning drive mechanism is started to drive the material to turn over. After the turning is completed, the material is transferred to the corresponding station of the air blowing and dust removal mechanism 600 .
[0067] In the air blowing dust removal mechanism 600, the high-pressure gas system is started, and the high-pressure gas is sprayed onto the surface of the material through the nozzle to perform dust removal. At the same time, the vacuum adsorption device is also started, and the dust and impurities are quickly sucked away through the vacuum pump and the suction pipeline. The material after dust removal can enter the next process for subsequent processing or packaging and other operations.
[0068] In general, this dust collector feeding device realizes the functions of continuous material transportation, precise cutting, stable flipping and efficient dust removal through highly automated design and optimized workflow. These functions not only improve production efficiency, but also ensure the stability and consistency of product quality, providing strong support for the production of related industries.
[0069] The above description is an explanation of the utility model, not a limitation of the utility model. The scope of the utility model is defined by the claims. Any form of modification can be made within the protection scope of the utility model.
Claims
1. A feeding device for a flip dust collector, characterized in that: It comprises a frame (100), and the following components arranged on the frame (100): A conveyor belt (200) is used to convey materials, and each material is fixedly arranged on a support (700); A transfer mechanism (300) is periodically movably connected to the frame (100), wherein the transfer mechanism (300) is provided with two temporary stop positions, one of which is docked with the conveyor belt (200) and is used to receive materials; The material pushing mechanism (400) corresponds to another temporary stop position of the transfer mechanism (300), and is provided with a push plate that moves in a straight line and is used to push the material on the transfer mechanism (300) out.
2. A feeding device for a tumble dust collector as claimed in claim 1, characterized in that: The main body of the support (700) is a square structure, and two clamping plates close to each other and pre-tightened are arranged on the support (700), and notches matching the shape of the material are arranged on opposite sides of the two clamping plates.
3. A feeding device for a tumble dust collector as claimed in claim 1, characterized in that: The transfer mechanism (300) includes reciprocating movement and rotation, and the reciprocating movement includes horizontal movement, vertical movement and inclined movement.
4. A feeding device for a tumble dust collector as claimed in claim 1, characterized in that: The transfer mechanism (300) comprises: A feeding platform (201) is slidably connected to a track (204) provided on the frame (100) and is provided with a roller group (202) arranged along the length direction; a feeding baffle (205) is connected to one side of the feeding end of the feeding platform (201); A driving device (203) for driving the feeding platform (201) to move periodically; The limiting baffle (206) is parallel to the outlet end of the feeding platform (201) and is used for limiting the position of the material during feeding.
5. A feeding device for a tumble dust collector as claimed in claim 4, characterized in that: The driving device (203) comprises a telescopic cylinder, a telescopic rod, a rotary motor and a rotary cylinder.
6. A feeding device for a tumble dust collector as claimed in claim 4, characterized in that: Photoelectric sensors are respectively arranged at two ends of the feeding platform (201) along the length direction, and proximity switches are respectively arranged at two ends of one of the tracks (204).
7. A feeding device for a tumble dust collector as claimed in claim 1, characterized in that: The material pushing mechanism (400) comprises a screw mechanism, and a push plate is movably connected to the screw to drive the material to move.
8. A feeding device for a tumble dust collector as claimed in claim 1, characterized in that: Also includes: The turning mechanism (500) is docked with the transfer mechanism (300) and is used to receive support from the transfer mechanism (300). The turning mechanism (500) has a clamping mechanism for docking the material and a turning mechanism for driving the clamping mechanism to turn over. The air blowing and dust removal mechanism (600) is located at the lower end of the turning mechanism (500) and is used to blow and suck air from the bottles at the corresponding workstations.
Citation Information
Patent Citations
Rotary static electricity removal air dust collector
CN108856210B
Cited By
A non-stick floating powder stripper
CN120622057B