Gum dipping device for rope processing
By designing a cable processing impregnation device including transmission rods, auxiliary bearings, liquid level sensors and waterproof motors, the existing equipment has solved the problems of complex operation, low immersion efficiency and large labor consumption, and simplified operation, automatic monitoring and dynamic immersion are achieved, and production efficiency is significantly improved.
Patent Information
- Application Number
- CN202421118763.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-22
- Publication Date
- 2025-03-18
- Estimated Expiration
- 2034-05-22
AI Technical Summary
The existing glue dipping device for cable processing is complicated to operate, difficult to disassemble and assemble, and low soaking efficiency. The operators need to monitor the glue for a long time, resulting in serious labor consumption and lack of auxiliary functions to only perform static soaking, which is slow.
A glue immersion device including a transmission rod, an auxiliary bearing, a positioning structure, a guide structure and an immersion structure is designed. Through the cooperation of the return spring and the hinge seat, a simplified clamping operation is achieved; the liquid level sensor controls the glue injection system, automatically monitors and replenishes the glue; the waterproof motor and hydraulic cylinder drive the transmission rod and fixing frame to realize dynamic soaking of the rope and cable in the glue.
The clamping and immersion operations of ropes are simplified, the immersion efficiency is improved, the demand for manpower monitoring is reduced, dynamic immersion is achieved, and the production efficiency is significantly improved.
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Figure CN222631941U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of rope and cable processing, in particular to a glue dipping device for rope and cable processing. Background Art
[0002] The cable has the properties of tensile resistance, impact resistance, wear resistance, flexibility and softness, and is used to tie multiple strands of ropes on ships. It is required to have the properties of tensile resistance, impact resistance, wear resistance, flexibility and softness. During the cable processing, a dipping device is required to dip the cable in glue to improve the wear resistance and toughness of the cable.
[0003] The existing glue dipping device for rope and cable processing requires multiple steps to clamp, the operation is relatively complicated, the disassembly and assembly are difficult, and the dipping efficiency is relatively low. The existing glue dipping device for rope and cable processing requires an operator to always be responsible for turning on and off the glue system switch to keep sufficient glue liquid, which consumes a lot of manpower. The existing glue dipping device for rope and cable processing has no auxiliary function and can only be used for static dipping, which is slow. Utility Model Content
[0004] The technical problem to be solved by the utility model is that the clamping of the existing glue dipping device for rope and cable processing requires multiple steps, the operation is relatively complicated, the disassembly and assembly are difficult, and the dipping efficiency is relatively low. The existing glue dipping device for rope and cable processing requires an operator to always be responsible for turning on and off the glue system switch to keep sufficient glue liquid, which consumes a lot of manpower. The existing glue dipping device for rope and cable processing has no auxiliary function and can only be used for static dipping, and the speed is relatively slow.
[0005] In order to solve the above technical problems, the technical solution of the utility model is a glue dipping device for rope processing, comprising a transmission rod and two auxiliary bearings, the two auxiliary bearings are respectively mounted on the outer wall surface of the transmission rod, the two end surfaces of the transmission rod are respectively mounted with a plurality of assembly grooves, the outer wall surface of the transmission rod is mounted with a fixing frame, the outer end of the fixing frame is connected with a positioning structure, the outer wall surfaces of the plurality of assembly grooves are connected with a guide structure, and the outer wall surface of the guide structure is mounted with an immersion structure.
[0006] As a further solution of the utility model: the positioning structure includes: a plurality of hinge seats, a plurality of spring limit pins, a plurality of sleeves, a plurality of limit plates and a plurality of return springs; the plurality of hinge seats are respectively installed on the outer end surfaces of the fixing frames, the plurality of spring limit pins are respectively installed on the upper wall surfaces of the plurality of hinge seats, the plurality of sleeves are respectively sleeved on the outer wall surfaces of the plurality of hinge seats, the plurality of limit plates are respectively connected to the outer wall surfaces of the plurality of sleeves, the plurality of return springs are respectively sleeved on the outer wall surfaces of the plurality of spring limit pins, and are connected to the plurality of limit plates.
[0007] As a further solution of the utility model: the guide structure includes: two bearing limit sleeves, two load-bearing frames, two waterproof motors, two guide rails and two hydraulic cylinders; the two bearing limit sleeves are respectively sleeved on the outer wall surfaces of the two auxiliary bearings, the two load-bearing frames are respectively connected to the outer wall surfaces of the two bearing limit sleeves, the two waterproof motors are respectively installed on the inner wall surfaces of the two load-bearing frames and engage with a number of assembly grooves, the two guide rails are respectively installed on the outer wall surfaces of the two load-bearing frames, and the two hydraulic cylinders are respectively sleeved on the outer wall surfaces of the two load-bearing frames.
[0008] As a further solution of the utility model: the immersion structure includes: a immersion tank, two guide grooves and two liquid level sensors; the immersion tank is connected to the lower wall surfaces of the two hydraulic cylinders, the two guide grooves are respectively opened on the inner wall surfaces of the immersion tank and connected to the two guide rails, and the two liquid level sensors are respectively installed on the inner wall surfaces of the immersion tank.
[0009] As a further solution of the utility model: the inner wall surface of the fixing frame is connected with a plurality of structural reinforcing ribs.
[0010] As a further solution of the utility model: rope and cable components are respectively clamped in a plurality of the jackets.
[0011] As a further solution of the utility model: the two liquid level sensors are arranged in upper and lower positions.
[0012] The utility model adopts the above technical solution, and has the following advantages compared with the prior art:
[0013] By holding both ends of the rope and cable component, the rope and cable component can be inserted along the jacket. During this period, the jacket drives the limit plate to rotate outward around the hinge seat, and the reset spring contracts. When the rope and cable component completely enters the jacket, the reset spring expands and clamps the rope and cable component through the jacket with the help of elastic force, which solves the problems of existing rope and cable processing dipping devices that require multiple steps for clamping, are relatively complicated to operate, are difficult to disassemble and assemble, and have relatively low dipping efficiency.
[0014] When the lower position liquid level sensor cannot detect the glue, the uppermost cable component will be exposed from the glue when rotating, and the best immersion effect cannot be achieved. At this time, the liquid level sensor controls the glue injection system switch to inject glue into the immersion pool. When the upper position liquid level sensor detects the glue, the liquid level sensor controls the glue injection system switch to stop injecting glue into the immersion pool, which solves the problem that the existing glue dipping device for rope and cable processing requires the operator to always be on the side to be responsible for opening and closing the glue system switch to keep the glue sufficient, resulting in serious manpower consumption.
[0015] When the two load-bearing frames descend to the set position, the glue just submerges the uppermost rope and cable component. At this time, the two waterproof motors drive the transmission rods to rotate through a number of assembly slots, and the transmission rods drive the fixed frames to rotate. The fixed frames drive a number of rope and cable components to rotate in the glue through the hinge seats, making the immersion more thorough. This solves the problem that the existing glue dipping devices for rope and cable processing have no auxiliary functions, can only be used for static immersion, and have a slow speed. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 This is a structural schematic diagram of a glue dipping device for rope and cable processing in an embodiment of the utility model;
[0017] Figure 2 This is a schematic diagram of the positioning structure of a glue dipping device for rope and cable processing in an embodiment of the utility model;
[0018] Figure 3 This is a partial enlarged view of point A in a schematic diagram of the positioning structure of a glue dipping device for rope processing in an embodiment of the utility model;
[0019] Figure 4 This is a schematic diagram of a guide structure of a glue dipping device for rope and cable processing in an embodiment of the utility model;
[0020] Figure 5 The utility model is a schematic diagram of the soaking structure of a glue dipping device for rope and cable processing in an embodiment of the utility model.
[0021] In the figure: 1. Transmission rod; 2. Auxiliary bearing; 3. Assembly groove; 4. Fixed frame; 5. Hinge seat; 6. Spring limit pin; 7. Jacket; 8. Limit plate; 9. Reset spring; 10. Bearing limit sleeve; 11. Load-bearing frame; 12. Waterproof motor; 13. Guide rail; 14. Hydraulic cylinder; 15. Immersion tank; 16. Guide groove; 17. Liquid level sensor; 18. Structural reinforcement ribs; 19. Rope original parts. DETAILED DESCRIPTION
[0022] The specific implementation methods of the present invention are further described below in conjunction with the accompanying drawings. It should be noted that the description of these implementation methods is used to help understand the present invention, but does not constitute a limitation of the present invention. In addition, the technical features involved in each implementation method of the present invention described below can be combined with each other as long as they do not conflict with each other.
[0023] Example 1, please refer to Figure 1-Figure 5A glue dipping device for rope processing comprises a transmission rod 1 and two auxiliary bearings 2. The two auxiliary bearings 2 are respectively mounted on the outer wall of the transmission rod 1. The two end surfaces of the transmission rod 1 are respectively mounted with a plurality of assembly grooves 3. The outer wall of the transmission rod 1 is mounted with a fixing frame 4. The outer end of the fixing frame 4 is connected with a positioning structure. The outer wall surfaces of the plurality of assembly grooves 3 are connected with a guide structure. The outer wall surface of the guide structure is mounted with an immersion structure.
[0024] See also Figure 2-Figure 3 The positioning structure includes: a plurality of hinge seats 5, a plurality of spring limiting pins 6, a plurality of sleeves 7, a plurality of limiting plates 8 and a plurality of return springs 9; the plurality of hinge seats 5 are respectively mounted on the outer end surfaces of the fixing frame 4, the plurality of spring limiting pins 6 are respectively mounted on the upper wall surfaces of the plurality of hinge seats 5, the plurality of sleeves 7 are respectively sleeved on the outer wall surfaces of the plurality of hinge seats 5, the plurality of limiting plates 8 are respectively connected to the outer wall surfaces of the plurality of sleeves 7, the plurality of return springs 9 are respectively sleeved on the outer wall surfaces of the plurality of spring limiting pins 6, and are connected to the plurality of limiting plates 8.
[0025] See also Figure 1-Figure 2 The inner wall surface of the fixing frame 4 is connected with a plurality of structural reinforcing ribs 18 . In this embodiment, the plurality of structural reinforcing ribs 18 are used to enhance the stability of the fixing frame 4 .
[0026] See also Figure 1-Figure 3 , a plurality of jackets 7 are respectively clamped with rope and cable components 19.
[0027] In this embodiment, by holding the two ends of the rope original component 19, the rope original component 19 can be inserted along the jacket 7. During this period, the jacket 7 drives the limit plate 8 to rotate outward around the hinge seat 5, and the return spring 9 contracts. When the rope original component 19 completely enters the jacket 7, the return spring 9 expands and clamps the rope original component 19 through the jacket 7 with the help of elastic force.
[0028] Specifically, the operator holds the two ends of the cable component 19 and inserts it along the jacket 7. During this period, the jacket 7 drives the limit plate 8 to rotate outward around the hinge seat 5, and the reset spring 9 contracts. When the cable component 19 completely enters the jacket 7, the reset spring 9 expands and clamps the cable component 19 through the jacket 7 with the help of elastic force. Then, the fixing frame 4 is rotated to clamp the cable component 19 in turn. When removing the cable component 19, the limit plate 8 is pressed to drive the jacket 7 to rotate outward around the hinge seat 5. At this time, the cable component 19 can be removed. Several structural reinforcement ribs 18 are used to strengthen the stability of the fixing frame 4.
[0029] Example 2, please refer to Figure 4The guide structure includes: two bearing limit sleeves 10, two load-bearing frames 11, two waterproof motors 12, two guide rails 13 and two hydraulic cylinders 14; the two bearing limit sleeves 10 are respectively sleeved on the outer wall surfaces of the two auxiliary bearings 2, the two load-bearing frames 11 are respectively connected to the outer wall surfaces of the two bearing limit sleeves 10, the two waterproof motors 12 are respectively installed on the inner wall surfaces of the two load-bearing frames 11, and are engaged with a plurality of assembly grooves 3, the two guide rails 13 are respectively installed on the outer wall surfaces of the two load-bearing frames 11, and the two hydraulic cylinders 14 are respectively sleeved on the outer wall surfaces of the two load-bearing frames 11.
[0030] See also Figure 5 The immersion structure includes: a immersion pool 15, two guide grooves 16 and two liquid level sensors 17; the immersion pool 15 is connected to the lower wall surfaces of the two hydraulic cylinders 14, the two guide grooves 16 are respectively opened on the inner wall surfaces of the immersion pool 15, and are connected to the two guide rails 13, and the two liquid level sensors 17 are respectively installed on the inner wall surfaces of the immersion pool 15.
[0031] See also Figure 5 The two liquid level sensors 17 are arranged in upper and lower positions. In this embodiment, when the lower liquid level sensor 17 cannot detect the glue, the uppermost cable component 19 will be exposed from the glue when rotating, and the best immersion effect cannot be achieved. At this time, the liquid level sensor 17 controls the glue switch to inject glue into the immersion tank 15. When the upper liquid level sensor 17 detects the glue, the liquid level sensor 17 controls the glue switch to stop injecting glue into the immersion tank 15.
[0032] In this embodiment, when the two load-bearing frames 11 descend to the set position, the glue just submerges the uppermost cable component 19. At this time, the two waterproof motors 12 drive the transmission rod 1 to rotate through a plurality of assembly grooves 3, and the transmission rod 1 drives the fixing frame 4 to rotate. The fixing frame 4 drives a plurality of cable components 19 to rotate in the glue through the hinge seat 5, so that the immersion is more thorough.
[0033] Specifically, when the cable component 19 is positioned, the operator starts the two hydraulic cylinders 14, and the two hydraulic cylinders 14 simultaneously drive the two load-bearing frames 11 to move downward, and the two load-bearing frames 11 drive the two guide rails 13 to move along the two guide grooves 16, so as to reduce the amplitude of vibration when the two load-bearing frames 11 are lowered. When the two load-bearing frames 11 are lowered to the set position, the glue just immerses the uppermost cable component 19. At this time, the two waterproof motors 12 drive the transmission rod 1 to rotate through the plurality of assembly grooves 3, and the transmission rod 1 drives the fixing frame 4 to rotate. The fixing frame 4 drives the plurality of cable components 19 to rotate in the glue through the hinge seat 5, so that the immersion is more thorough. At the end, the two hydraulic cylinders 14 drive several rope and cable components 19 to reset, and the operating personnel disassemble the soaked rope and cable components 19 in turn to prepare for the next batch of soaking. As the dipping progresses, the glue in the soaking tank 15 will become less and less. When the lower liquid level sensor 17 cannot detect the glue, the uppermost rope and cable component 19 will be exposed from the glue when rotating, and the best soaking effect cannot be achieved. At this time, the liquid level sensor 17 controls the glue injection system switch to inject glue into the soaking tank 15. When the upper liquid level sensor 17 detects the glue, the liquid level sensor 17 controls the glue injection system switch to stop injecting glue into the soaking tank 15.
[0034] The above is a detailed description of the embodiments of the present invention in conjunction with the accompanying drawings, but the present invention is not limited to the described embodiments. For those skilled in the art, various changes, modifications, substitutions and variations of these embodiments are made without departing from the principles and spirit of the present invention, and still fall within the scope of protection of the present invention.
Claims
1. A glue dipping device for rope processing, comprising a transmission rod (1) and two auxiliary bearings (2), characterized in that: The two auxiliary bearings (2) are respectively mounted on the outer wall surface of the transmission rod (1); the two end surfaces of the transmission rod (1) are respectively mounted with a plurality of assembly grooves (3); the outer wall surface of the transmission rod (1) is mounted with a fixing frame (4); the outer end of the fixing frame (4) is connected to a positioning structure; the outer wall surfaces of the plurality of assembly grooves (3) are connected to a guide structure; and the outer wall surface of the guide structure is mounted with an immersion structure.
2. A glue dipping device for rope processing according to claim 1, characterized in that: The positioning structure comprises: a plurality of hinge seats (5), a plurality of spring limiting pins (6), a plurality of jackets (7), a plurality of limiting plates (8) and a plurality of return springs (9); The plurality of hinge seats (5) are respectively mounted on the outer end surfaces of the fixing frame (4); the plurality of spring limiting pins (6) are respectively mounted on the upper wall surfaces of the plurality of hinge seats (5); the plurality of sleeves (7) are respectively sleeved on the outer wall surfaces of the plurality of hinge seats (5); the plurality of limiting plates (8) are respectively connected to the outer wall surfaces of the plurality of sleeves (7); and the plurality of return springs (9) are respectively sleeved on the outer wall surfaces of the plurality of spring limiting pins (6) and are connected to the plurality of limiting plates (8).
3. A glue dipping device for rope processing according to claim 1, characterized in that: The guide structure comprises: two bearing limit sleeves (10), two load-bearing frames (11), two waterproof motors (12), two guide rails (13) and two hydraulic cylinders (14); The two bearing limit sleeves (10) are respectively mounted on the outer wall surfaces of the two auxiliary bearings (2); the two load-bearing frames (11) are respectively connected to the outer wall surfaces of the two bearing limit sleeves (10); the two waterproof motors (12) are respectively mounted on the inner wall surfaces of the two load-bearing frames (11) and meshed with a plurality of assembly grooves (3); the two guide rails (13) are respectively mounted on the outer wall surfaces of the two load-bearing frames (11); and the two hydraulic cylinders (14) are respectively mounted on the outer wall surfaces of the two load-bearing frames (11).
4. A glue dipping device for rope processing according to claim 3, characterized in that: The immersion structure comprises: a immersion pool (15), two guide grooves (16) and two liquid level sensors (17); The immersion tank (15) is connected to the lower wall surfaces of the two hydraulic cylinders (14); the two guide grooves (16) are respectively arranged on the inner wall surfaces of the immersion tank (15) and connected to the two guide rails (13); and the two liquid level sensors (17) are respectively installed on the inner wall surfaces of the immersion tank (15).
5. The glue dipping device for rope processing according to claim 1, characterized in that: The inner wall surface of the fixing frame (4) is connected to a plurality of structural reinforcing ribs (18).
6. A glue dipping device for rope processing according to claim 2, characterized in that: A plurality of the jackets (7) are respectively provided with rope and cable components (19).
7. A glue dipping device for rope processing according to claim 4, characterized in that: The two liquid level sensors (17) are arranged in an upper and lower position.