Pneumatic pressure controller valve

By adopting a complex valve structure in the pneumatic pressure controller valve, including support plate, L-shaped plate, connecting column, rotor, hollow disc, hollow ball and sealing ring, the problems of unstable performance and low reliability caused by the single structure of the traditional valve is solved, and precise adjustment of flow and pressure and stable operation are achieved.

CN222633956UActive Publication Date: 2025-03-18HENAN ZEHENG ENVIRONMENTAL PROTECTION TECH CO LTD
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Patent Information

Application Number
CN202421510913.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-28
Publication Date
2025-03-18
Estimated Expiration
2034-06-28

AI Technical Summary

Technical Problem

The valve disc structure of traditional pneumatic pressure controller valves is single, resulting in unstable performance and low reliability when it is necessary to accurately control the flow rate or adapt to different media and working conditions, which increases maintenance and operation costs.

Method used

A complex valve structure is adopted, including a support plate, L-shaped plate, connecting column, rotor, hollow disc, hollow ball and sealing ring. The connecting column and hollow ball are driven to rotate through the rotor, and the sealing ring is used to control the liquid flow and achieve accurate adjustment of flow and pressure.

Benefits of technology

Improves the flexibility and performance stability of pneumatic pressure controller valves, ensures stable operation under various operating conditions, and reduces maintenance and operation costs.

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Abstract

The utility model relates to the technical field of pneumatic controller valves, and discloses a pneumatic pressure controller valve which comprises a supporting plate, the side wall of the supporting plate is fixedly connected with a second L-shaped plate, the side wall of the second L-shaped plate is fixedly connected with a first L-shaped plate, the interior of the supporting plate is fixedly connected with a connecting column, one end of the connecting column is fixedly connected with a rotor, and the other end of the connecting column is fixedly connected with a second L-shaped plate. A supporting block is fixedly connected to the outer wall of the connecting column, a hollow disc is fixedly connected to the bottom of the supporting block, a hollow ball is rotatably connected into the hollow disc, and a sealing ring is fixedly connected into the hollow disc. According to the valve clack, the rotor rotates to drive the connecting column at the bottom to rotate, the connecting column rotates to drive the hollow ball to rotate, and the sealing ring is arranged in the hollow disc, so that the effect of controlling the liquid flow is achieved, and the problem that a traditional valve clack is unstable in performance or low in reliability is solved; and the practicability of the pneumatic pressure controller valve is improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of pneumatic controller valves, in particular to a pneumatic pressure controller valve. Background Art

[0002] Pneumatic pressure controller valve is an important device for regulating gas flow and maintaining system pressure stability. It consists of key components such as valve body, valve disc, valve seat and operating device, and remote or automatic control of the valve is achieved through pneumatic actuator. This type of valve is widely used in industrial automation systems, process control systems, and hydraulic and pneumatic systems to ensure safe transportation and stable operation of gas in pipelines. Its working principle is to open, close or adjust the valve disc through the operating device to adjust the flow and pressure of the medium to meet the needs of the system.

[0003] Traditional pneumatic pressure controller valves are key components in fluid control systems, mainly composed of valve body, valve cover, valve disc, valve seat, valve stem and operating device. The valve body is the main part of the valve, containing fluid channels and connecting the inlet and outlet of the pipeline system. The valve cover is located on the top of the valve body, closing the valve body and fixing the valve disc, and is often connected by threads or bolts for maintenance. The valve disc is the core of controlling the flow of the medium, sealing the valve seat to prevent leakage and allowing the medium to flow through when opened. The valve seat is located inside the valve body and is made of wear-resistant material to ensure sealing. The valve stem connects the valve disc and the handle or operating device to control the opening and closing of the valve and regulate the flow of the medium. The pneumatic actuator, as an operating device, receives control system signals and adjusts the valve position to control flow and pressure. The valve may also include auxiliary components such as seals, connectors and regulating devices to ensure its normal operation and reliability. These components together constitute the structure of the pneumatic pressure controller valve, providing a reliable solution for industrial fluid control.

[0004] However, the structure of the valve flap mechanism in the traditional pneumatic pressure controller valve is relatively simple, mainly composed of circular or quasi-circular valve flaps. This simple structure has some potential problems. First, due to the limitation of the valve flap shape, its ability to control flow may be limited, especially in applications that require precise flow control, such as chemical industry or precision manufacturing. Secondly, the single valve flap structure may have insufficient adaptability when dealing with different media or working conditions, and cannot be flexibly adjusted to meet different process requirements. In addition, due to the limitations of the single valve flap structure, the performance of the valve may be unstable or the reliability is not high, which increases maintenance and operating costs. Therefore, expanding the valve flap mechanism and adopting a more complex design or a combination of multiple valve flaps can improve the flexibility and performance of the valve, ensure its stable operation under various working conditions, and thus better meet the needs of industrial fluid control. For this reason, a pneumatic pressure controller valve is proposed to solve the above problems. Utility Model Content

[0005] In order to make up for the above deficiencies, the utility model provides a pneumatic pressure controller valve, aiming to improve the problem of single valve flap structure in the prior art, which leads to unstable valve performance.

[0006] In order to achieve the above purpose, the utility model adopts the following technical solutions:

[0007] A pneumatic pressure controller valve, comprising a support plate, a second L-shaped plate fixedly connected to the side wall of the support plate, a first L-shaped plate fixedly connected to the side wall of the second L-shaped plate, a connecting column fixedly connected inside the support plate, a rotor fixedly connected to one end of the connecting column, a support block fixedly connected to the outer wall of the connecting column, a hollow disk fixedly connected to the bottom of the support block, a hollow ball rotatably connected inside the hollow disk, a sealing ring fixedly connected inside the hollow disk, and a fixing component arranged on the outer wall of the hollow disk;

[0008] As a further description of the above technical solution:

[0009] The fixing assembly comprises a threaded block, the side wall of which is fixedly connected to the outer wall of the hollow disk;

[0010] As a further description of the above technical solution:

[0011] The top of the rotor is fixedly connected with a fixing column, and the outer wall of the fixing column is fixedly connected with a fixing column;

[0012] As a further description of the above technical solution:

[0013] The outer wall of the fixed column is fixedly connected with a hollow block, the top of the hollow block is fixedly connected with a support plate, and the top of the fixed column is fixedly connected with a rotating plate;

[0014] As a further description of the above technical solution:

[0015] A sliding plate is slidably connected inside the hollow block, a rack is fixedly connected to the side wall of the sliding plate, a stopper is fixedly connected to the side wall of the rack, and the rack is meshed with a gear;

[0016] As a further description of the above technical solution:

[0017] A connecting pipe is fixedly connected inside the hollow block, a gas pipe is fixedly connected inside the connecting pipe, a gas tank is fixedly connected to one end of the gas pipe, and a fixing ring is fixedly connected to the outer wall of the gas tank;

[0018] As a further description of the above technical solution:

[0019] The side wall of the hollow block is fixedly connected with a connecting block, and the side wall of the connecting block is fixedly connected with a fixing ring;

[0020] As a further description of the above technical solution:

[0021] The side wall of the sliding plate is provided with a spring, and the other end of the spring is fixedly connected to the inside of the hollow block.

[0022] The utility model has the following beneficial effects:

[0023] 1. In the utility model, the rotation of the rotor drives the connecting column at the bottom to rotate, and the rotation of the connecting column drives the hollow ball to rotate, and the sealing ring arranged inside the hollow disk achieves the effect of controlling the liquid flow, solves the problem of unstable performance or low reliability of traditional valve flaps, and improves the practicality of a pneumatic pressure controller valve.

[0024] 2. In the utility model, the gap between the stopper and the sliding plate is filled with gas. At the same time, the filling of gas causes the movement of the rack on the side wall to drive the gear to rotate, thereby achieving the effect of gas controlling the valve, solving the problem that hydraulic valves cannot be used in some specific places, and improving the diversity of a pneumatic pressure controller valve. BRIEF DESCRIPTION OF THE DRAWINGS

[0025] Figure 1 A three-dimensional schematic diagram of a pneumatic pressure controller valve proposed by the utility model;

[0026] Figure 2 This is a schematic cross-sectional structure diagram of a hollow block of a pneumatic pressure controller valve proposed by the utility model;

[0027] Figure 3 The utility model is a schematic diagram of the side wall structure of a hollow ball of a pneumatic pressure controller valve.

[0028] Legend:

[0029] 1. Turntable; 2. Hollow block; 3. Gas tank; 4. Hollow disk; 5. Connecting block; 6. Fixed ring; 7. Support disk; 8. Rack; 9. Gear; 10. Fixed column; 11. Stop block; 12. Sliding plate; 13. Spring; 14. Connecting pipe; 15. Gas pipe; 16. First L-shaped plate; 17. Second L-shaped plate; 18. Rotor; 19. Support plate; 21. Support block; 20. Connecting column; 22. Hollow ball; 23. Threaded block; 24. Sealing ring. DETAILED DESCRIPTION

[0030] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0031] Reference Figure 1 and Figure 3 The utility model provides an embodiment: a pneumatic pressure controller valve, including a support plate 19, a second L-shaped plate 17 is fixedly connected to the side wall of the support plate 19, a first L-shaped plate 16 is fixedly connected to the side wall of the second L-shaped plate 17, a connecting column 20 is fixedly connected inside the support plate 19, a rotor 18 is fixedly connected to one end of the connecting column 20, a support block 21 is fixedly connected to the outer wall of the connecting column 20, a hollow disk 4 is fixedly connected to the bottom of the support block 21, a hollow ball 22 is rotatably connected inside the hollow disk 4, a sealing ring 24 is fixedly connected inside the hollow disk 4, a fixing component is arranged on the outer wall of the hollow disk 4, the fixing component includes a threaded block 23, and the side wall of the threaded block 23 is fixedly connected to the outer wall of the hollow disk 4.

[0032] Specifically, the connection column 20 is driven to rotate by the rotation of the rotor 18, and the connection column 20 is located inside the support plate 19. The rotation of the connection column 20 acts on the hollow ball 22 at the bottom, causing it to start rotating. The hollow ball 22 is located inside the hollow disk 4, and the hollow disk 4 is fixed inside the sealing ring 24. The purpose of liquid sealing is achieved and liquid leakage is prevented. Therefore, the rotation of the rotor 18 is transmitted to the hollow ball 22 through the connection column 20, and then a reliable seal is formed between the hollow disk 4 and the sealing ring 24, ensuring the sealing performance of the system, which can effectively prevent liquid leakage and improve the reliability and safety of the system.

[0033] Reference Figure 1 and Figure 2 The top of the rotor 18 is fixedly connected to a fixed column 10, the outer wall of the fixed column 10 is fixedly connected to a fixed column 10, the outer wall of the fixed column 10 is fixedly connected to a hollow block 2, the top of the hollow block 2 is fixedly connected to a support plate 7, the top of the fixed column 10 is fixedly connected to a turntable 1, the inside of the hollow block 2 is slidably connected to a sliding plate 12, the side wall of the sliding plate 12 is fixedly connected to a rack 8, the side wall of the rack 8 is fixedly connected to a stopper 11, the rack 8 is meshed with a gear 9, the inside of the hollow block 2 is fixedly connected to a connecting pipe 14, the inside of the connecting pipe 14 is fixedly connected to a gas pipe 15, one end of the gas pipe 15 is fixedly connected to a gas tank 3, the outer wall of the gas tank 3 is fixedly connected to a fixing ring 6, the side wall of the hollow block 2 is fixedly connected to a connecting block 5, and the side wall of the connecting block 5 is fixedly connected to a fixing ring 6.

[0034] Specifically, when using the pneumatic pressure controller valve, gas is first injected from the gas tank 3 into the hollow block 2 through the gas pipe 15, and the pressure applied thereby pushes the gap between the stopper 11 and the sliding plate 12, causing the sliding plate 12 to start moving. This movement causes the rack 8 to move, which in turn drives the gear 9 on the side wall to rotate. As the gear 9 rotates, the internal fixed column 10 also rotates. This complex mechanism design realizes the control of the bottom rotor 18.

[0035] Reference Figure 2 A spring 13 is provided on the side wall of the sliding plate 12 , and the other end of the spring 13 is fixedly connected to the inside of the hollow block 2 .

[0036] Specifically, in the system, the sliding plate 12 is subjected to the dual effects of the pressure applied by the gas through the hollow block 2 and the side wall spring 13. The spring 13 provides additional force when the sliding plate 12 moves, and applies a contraction force to the sliding plate 12 when necessary. When the gas pressure no longer acts on the hollow block 2, the spring 13 begins to contract, pushing the sliding plate 12 back to the initial position, thereby effectively realizing the reset of the sliding plate 12. The side wall spring 13 plays a key role in the system, not only providing additional force, but also ensuring the reliability and stability of the system under specific circumstances.

[0037] Working principle: When using a pneumatic pressure controller valve, first, the gas is blown into the interior of the hollow block 2 through the gas tank 3 through the gas pipe 15 and then through the connecting pipe 14. At the same time, the gas is blown into the interior of the hollow block 2. At the same time, the force of the hollow block 2 pushes the gap between the stopper 11 and the sliding plate 12. At the same time, the movement of the sliding plate 12 drives the rack 8 on one side to move. At the same time, the movement of the rack 8 drives the gear 9 on the side wall to rotate. At the same time, the rotation of the gear 9 drives the internal fixed column 10 to rotate, thereby achieving the effect of controlling the rotation of the bottom rotor 18, and the spring 13 on the force-bearing side wall of the sliding plate 12 contracts, achieving the effect of contracting the spring 13. Next, the connecting column 20 is driven to rotate through the rotation of the rotor 18, and the connecting column 20 rotates inside the support plate 19. The rotation of the connecting column 20 drives the hollow ball 22 at the bottom to rotate, and the hollow ball 22 rotates inside the hollow disk 4, and the inside of the hollow disk 4 is fixed inside the sealing ring 24, thereby achieving the effect of preventing liquid leakage.

[0038] Finally, it should be noted that the above is only a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art can still modify the technical solutions described in the aforementioned embodiments or make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.

Claims

1. A pneumatic pressure controller valve, comprising a support plate (19), characterized in that: The side wall of the support plate (19) is fixedly connected to the second L-shaped plate (17), the side wall of the second L-shaped plate (17) is fixedly connected to the first L-shaped plate (16), the support plate (19) is internally fixedly connected to a connecting column (20), one end of the connecting column (20) is fixedly connected to a rotor (18), the outer wall of the connecting column (20) is fixedly connected to a supporting block (21), the bottom of the supporting block (21) is fixedly connected to a hollow disk (4), the hollow disk (4) is internally rotatably connected to a hollow ball (22), the hollow disk (4) is internally fixedly connected to a sealing ring (24), and the outer wall of the hollow disk (4) is provided with a fixing component.

2. A pneumatic pressure controller valve according to claim 1, characterized in that: The fixing assembly comprises a threaded block (23), the side wall of the threaded block (23) being fixedly connected to the outer wall of the hollow disk (4).

3. A pneumatic pressure controller valve according to claim 1, characterized in that: The top of the rotor (18) is fixedly connected to a fixing column (10), and the outer wall of the fixing column (10) is fixedly connected to a fixing column (10).

4. A pneumatic pressure controller valve according to claim 3, characterized in that: The outer wall of the fixed column (10) is fixedly connected to a hollow block (2), the top of the hollow block (2) is fixedly connected to a support plate (7), and the top of the fixed column (10) is fixedly connected to a rotating plate (1).

5. A pneumatic pressure controller valve according to claim 4, characterized in that: A sliding plate (12) is slidably connected inside the hollow block (2), a rack (8) is fixedly connected to the side wall of the sliding plate (12), a stopper (11) is fixedly connected to the side wall of the rack (8), and the rack (8) is meshed with a gear (9).

6. A pneumatic pressure controller valve according to claim 4, characterized in that: The hollow block (2) is fixedly connected to a connecting pipe (14), the connecting pipe (14) is fixedly connected to a gas pipe (15), one end of the gas pipe (15) is fixedly connected to a gas tank (3), and the outer wall of the gas tank (3) is fixedly connected to a fixing ring (6).

7. A pneumatic pressure controller valve according to claim 4, characterized in that: The side wall of the hollow block (2) is fixedly connected to a connecting block (5), and the side wall of the connecting block (5) is fixedly connected to a fixing ring (6).

8. The pneumatic pressure controller valve according to claim 5, characterized in that: A spring (13) is provided on the side wall of the sliding plate (12), and the other end of the spring (13) is fixedly connected to the inside of the hollow block (2).