Heat insulation device for heat distribution pipeline

By installing insulation components with liner, insulation plate and polyurethane insulation material on the outside of the thermal pipe, combined with the design of the mortar layer, the problem of moisture corrosion of the thermal pipe insulation layer is solved, and the insulation effect and the service life of the material are significantly improved.

CN222634136UActive Publication Date: 2025-03-18TANGSHAN FENGNAN DISTRICT XINFENG THERMAL POWER CO LTD
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Patent Information

Application Number
CN202421525963.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-01
Publication Date
2025-03-18
Estimated Expiration
2034-07-01

AI Technical Summary

Technical Problem

The insulation layer of existing thermal pipelines is easily damaged by moisture corrosion, which reduces the insulation performance of the material.

Method used

A thermal pipe insulation device is designed, including an upper shell and a lower shell, with an inner liner and a heat insulation plate inside, a polyurethane insulation material is filled with a heat insulation material, and a mortar is filled with between the heat insulation plate and the upper shell to enhance the insulation effect.

Benefits of technology

Through the combination of polyurethane insulation material and heat insulation board, the insulation effect of thermal pipelines is strengthened, and the mortar layer improves the protection effect and extends the service life of polyurethane insulation material.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of pipeline heat preservation, and discloses a heat preservation device for a heat distribution pipeline, which comprises the heat distribution pipeline and a heat preservation assembly arranged on the outer side of the heat distribution pipeline, the heat preservation assembly comprises an upper shell and a lower shell which are the same in internal structure, a lining is arranged in the upper shell, a heat insulation plate is arranged between the lining and the upper shell, and the heat insulation plate is arranged in the lower shell. A polyurethane heat preservation material is filled between the lining and the heat insulation plate, mortar is filled between the heat insulation plate and the upper shell, two first feeding pipes used for being filled with the mortar are symmetrically and fixedly connected to the upper shell, and two second feeding pipes used for being filled with the polyurethane heat preservation material are symmetrically and fixedly connected to the heat insulation plate. The two ends of the upper shell and the two ends of the lower shell are fixedly connected with a first positioning strip and a second positioning strip respectively. The thermal insulation effect on the heat distribution pipeline can be enhanced, meanwhile, the influence of the external environment on the polyurethane thermal insulation material is effectively reduced, the thermal insulation effect and the service life of the polyurethane thermal insulation material are guaranteed, and practicability is high.
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Description

Technical Field

[0001] The utility model relates to the technical field of pipeline insulation, in particular to a thermal pipeline insulation device. Background Art

[0002] Thermal pipelines are pipelines that transport thermal energy media such as steam or superheated water. Existing thermal pipelines are generally buried directly underground. Thermal pipelines lose a lot of heat in the process of transporting thermal energy media such as hot water. Therefore, it is necessary to set up insulation structures in thermal pipelines to reduce heat loss.

[0003] Existing thermal pipe insulation methods mostly involve wrapping insulation materials around the outside of thermal pipes to achieve the insulation effect. However, since mineral wool and polyurethane foam materials are highly hygroscopic, the insulation layer is easily affected by moisture and corroded when the ambient humidity is high, which reduces the insulation performance of the material and increases the heat dissipation loss of the pipe. Utility Model Content

[0004] The technical problem to be solved by the utility model is that the insulation layer of the existing thermal pipeline is easily damaged by moisture corrosion, which reduces the insulation performance of the material.

[0005] In order to solve the above problems, the technical solution of the utility model is: a thermal pipe insulation device, comprising a thermal pipe and an insulation component installed on the outside of the thermal pipe, the insulation component comprising an upper shell and a lower shell with the same internal structure, an inner liner is provided inside the upper shell, an insulation board is provided between the inner liner and the upper shell, and polyurethane insulation material is filled between the inner liner and the insulation board, mortar is filled between the insulation board and the upper shell, two feed pipes 1 for filling mortar are symmetrically fixed to the upper shell, two feed pipes 2 for filling polyurethane insulation material are symmetrically fixed to the insulation board, and positioning strips 1 and 2 are respectively fixed to both ends of the upper shell and the lower shell.

[0006] Furthermore, upper fixing bars are fixedly connected to both sides of the upper shell, and lower fixing bars are fixedly connected to both sides of the lower shell. The upper fixing bars and the lower fixing bars are connected and fixed by a plurality of bolts and nuts.

[0007] Furthermore, both ends of the lining and the heat insulation board are fixed to the inner walls at both ends of the upper shell.

[0008] Furthermore, the inner lining is a flexible thin plate, and the inner lining fits the outer wall of the thermal pipe.

[0009] Furthermore, a plurality of connection blocks are fixedly connected between the heat insulation plate and the inner wall of the upper shell.

[0010] Furthermore, the center lines of the feed pipe 1 and the feed pipe 2 coincide with each other, and the inner diameter of the feed pipe 1 is larger than the outer diameter of the feed pipe 2, and top covers are installed on the tops of the feed pipe 1 and the feed pipe 2.

[0011] Furthermore, the first positioning bar and the second positioning bar are both semicircular ring structures, and the inner diameter of the first positioning bar is the same as the outer diameter of the second positioning bar.

[0012] The advantages of the utility model compared with the existing technology are: the utility model can enhance the thermal insulation effect of the thermal pipeline through the combination of polyurethane thermal insulation material and thermal insulation board, and can improve the protection effect of the thermal pipeline through the mortar layer, and can play a further thermal insulation role at the same time, and effectively reduce the influence of the external environment on the polyurethane thermal insulation material through the upper shell, lower shell, mortar and thermal insulation board, thereby ensuring the thermal insulation effect and service life of the polyurethane thermal insulation material. BRIEF DESCRIPTION OF THE DRAWINGS

[0013] Figure 1 It is a stereogram of the utility model.

[0014] Figure 2 The utility model is a cross-sectional view Figure 1 .

[0015] Figure 3 The utility model is a cross-sectional view Figure 2 .

[0016] As shown in the figure: 1. Thermal pipe; 2. Upper shell; 3. Lower shell; 4. Lining; 5. Insulation board; 6. Polyurethane insulation material; 7. Mortar; 8. Feed pipe 1; 9. Feed pipe 2; 10. Positioning strip 1; 11. Positioning strip 2; 12. Upper fixing strip; 13. Lower fixing strip; 14. Connecting block. DETAILED DESCRIPTION

[0017] The technical solutions in the embodiments of the utility model will be clearly and completely described below in conjunction with the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, rather than all of the embodiments; based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without making creative work are within the scope of protection of the utility model.

[0018] like Figures 1 to 3 As shown, a thermal pipe insulation device includes a thermal pipe 1 and an insulation component installed on the outside of the thermal pipe 1, the insulation component includes an upper shell 2 and a lower shell 3 with the same internal structure, upper fixing bars 12 are fixedly connected to both sides of the upper shell 2, and lower fixing bars 13 are fixedly connected to both sides of the lower shell 3, the upper fixing bars 12 and the lower fixing bars 13 are connected and fixed by multiple bolts and nuts, and both ends of the upper shell 2 and the lower shell 3 are respectively fixedly connected with a positioning bar 10 and a positioning bar 2 11, the positioning bar 10 and the positioning bar 2 11 are both semicircular ring structures, and the inner diameter of the positioning bar 10 is the same as the outer diameter of the positioning bar 2 11.

[0019] An inner lining 4 is provided inside the upper shell 2, and an insulating plate 5 is provided between the inner lining 4 and the upper shell 2. Both ends of the inner lining 4 and the insulating plate 5 are fixedly connected to the inner walls of both ends of the upper shell 2; the inner lining 4 is a flexible thin plate, and the inner lining 4 fits the outer wall of the thermal pipe 1, and polyurethane thermal insulation material 6 is filled between the inner lining 4 and the insulating plate 5. A plurality of connecting blocks 14 are fixedly connected between the insulating plate 5 and the inner wall of the upper shell 2, and mortar 7 is filled between the insulating plate 5 and the upper shell 2, and the mortar 7 is preferably thermal insulation mortar. Two feed pipes 1 8 for filling mortar 7 are symmetrically fixedly connected to the upper shell 2, and two feed pipes 2 9 for filling polyurethane thermal insulation material 6 are symmetrically fixedly connected to the insulating plate 5. The center lines of the feed pipe 1 8 and the feed pipe 2 9 coincide with each other, and the inner diameter of the feed pipe 1 8 is larger than the outer diameter of the feed pipe 2 9. Top covers are installed on the tops of the feed pipe 1 8 and the feed pipe 2 9.

[0020] In specific use, the upper shell 2 and the lower shell 3 can be installed on the outside of the thermal pipe 1 by the upper fixing bar 12 and the lower fixing bar 13 in combination with bolts and nuts, and the positioning bar 10 and the positioning bar 2 11 are arranged to facilitate the connection of multiple insulation components. After the upper shell 2 and the lower shell 3 are installed on the outside of the thermal pipe 1, the raw material of the polyurethane insulation material 6 is injected into the cavity 1 formed between the inner lining 4 and the insulation board 5 through the feed pipe 2 9, so that it is foamed and formed in the cavity 1 to form an insulation layer of the polyurethane insulation material 6; then the top cover on the feed pipe 2 9 is covered, and the insulation mortar 7 is injected into the cavity 2 formed between the insulation board 5 and the inner wall of the upper shell 2 and the lower shell 3 through the feed pipe 1 8, so that the mortar 7 solidifies and forms in the cavity 2, and the top cover on the feed pipe 1 8 is covered.

[0021] The undisclosed parts in the present invention are all prior art, and their specific structures and working principles are not described in detail.

[0022] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device.

[0023] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

[0024] The above description of the utility model and its implementation methods is not restrictive. The drawings show only one implementation method of the utility model, and the actual structure is not limited thereto. In short, if ordinary technicians in this field are inspired by it and design structural methods and embodiments similar to the technical solution without creativity without departing from the purpose of the invention of the utility model, they should all fall within the protection scope of the utility model.

Claims

1. A thermal pipeline insulation device, comprising a thermal pipeline (1) and an insulation component installed outside the thermal pipeline (1), characterized in that: The thermal insulation component comprises an upper shell (2) and a lower shell (3) having the same internal structure, an inner lining (4) is provided inside the upper shell (2), an insulation board (5) is provided between the inner lining (4) and the upper shell (2), a polyurethane thermal insulation material (6) is filled between the inner lining (4) and the insulation board (5), mortar (7) is filled between the insulation board (5) and the upper shell (2), two feed pipes (1) (8) for filling the mortar (7) are symmetrically fixed to the upper shell (2), two feed pipes (9) (9) for filling the polyurethane thermal insulation material (6) are symmetrically fixed to the insulation board (5), and two ends of the upper shell (2) and the lower shell (3) are respectively fixed with a positioning strip (10) and a positioning strip (11).

2. A thermal pipe insulation device according to claim 1, characterized in that: Upper fixing bars (12) are fixedly connected to both sides of the upper shell (2), and lower fixing bars (13) are fixedly connected to both sides of the lower shell (3). The upper fixing bars (12) and the lower fixing bars (13) are connected and fixed by a plurality of bolts and nuts.

3. A thermal pipe insulation device according to claim 1, characterized in that: The two ends of the lining (4) and the heat insulation board (5) are fixedly connected to the inner walls at the two ends of the upper shell (2).

4. A thermal pipe insulation device according to claim 3, characterized in that: The inner lining (4) is a flexible thin plate, and the inner lining (4) is in contact with the outer wall of the thermal pipeline (1).

5. A thermal pipe insulation device according to claim 3, characterized in that: A plurality of connection blocks (14) are fixedly connected between the heat insulation board (5) and the inner wall of the upper shell (2).

6. A thermal pipe insulation device according to claim 1, characterized in that: The center lines of the feed pipe 1 (8) and the feed pipe 2 (9) coincide with each other, and the inner diameter of the feed pipe 1 (8) is larger than the outer diameter of the feed pipe 2 (9). Top covers are installed on the tops of the feed pipe 1 (8) and the feed pipe 2 (9).

7. A thermal pipe insulation device according to claim 1, characterized in that: The positioning strip 1 (10) and the positioning strip 2 (11) are both semicircular ring structures, and the inner diameter of the positioning strip 1 (10) is the same as the outer diameter of the positioning strip 2 (11).