Sludge drying tail gas purification device based on sludge treatment
By introducing the rolling device and heat insulation layer into the sludge drying exhaust purification device, the problems of easy damage and inconvenience in cleaning are solved, and the purification effect is improved through the gas disperser to ensure that emissions meet standards.
Patent Information
- Application Number
- CN202323298622.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2023-12-05
- Publication Date
- 2025-03-18
- Estimated Expiration
- 2033-12-05
AI Technical Summary
The equipment of the existing sludge dry exhaust gas purification device is prone to damage during the incineration process, which is inconvenient to clean the dry sludge, poor exhaust purification effect, and difficult to replace the filter, which may lead to the failure to meet the standards in the later stage.
A sludge drying exhaust gas purification device based on sludge treatment is designed, including a push device and a heat insulation layer, which is used to protect the equipment and facilitate the cleaning of dry sludge; a gas disperser is installed in the purification box to increase the contact area between exhaust gas and water and improve the purification effect.
The equipment is effectively protected, the cleaning process of dry sludge is simplified, the exhaust gas purification effect is improved, and the emissions are ensured to meet the standards.
Smart Images

Figure CN222634599U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of sludge drying tail gas purification in sludge treatment, in particular to a sludge drying tail gas purification device based on sludge treatment. Background Art
[0002] Sludge incineration is a process of sludge treatment. It uses an incinerator to heat and dry the dehydrated sludge, and then oxidizes the organic matter in the sludge with high temperature to turn the sludge into a small amount of ash. It is a reduction, stabilization and harmless treatment method for sludge treatment. This method can completely remove the water and organic matter in the sludge and kill pathogens.
[0003] Among them, a sludge drying tail gas purification device based on sludge treatment is proposed in the prior art with the authorization announcement number CN215411907U, including a treatment box, wherein an ejection mechanism is arranged inside the treatment box; the ejection mechanism includes a lifting plate slidably connected between the inner walls of the treatment box, a slide groove is provided at the bottom of the inner wall of the treatment box, a slider is slidably connected to the inner surface of the slide groove, a screw rod is rotatably connected between the left and right sides of the inner wall of the slide groove, the left end of the screw rod penetrates the treatment box and extends to the left side of the treatment box, a motor is fixedly connected to the left side of the treatment box, and the output end of the motor is fixedly connected to the left end of the screw rod through a coupling;
[0004] Sludge will generate a lot of heat during the incineration process. Without heat insulation devices, it is easy to cause equipment damage. After the incineration is completed, the remaining dry sludge is not conducive to cleaning. The exhaust gas after incineration has less contact area with the water surface, the purification effect is poor, and the filter is not easy to replace, resulting in the possibility of substandard emissions in the later stage. For this reason, we propose a sludge drying exhaust gas purification device for sludge treatment. Utility Model Content
[0005] The technical problem to be solved by the utility model is to overcome the existing defects and provide a sludge drying tail gas purification device based on sludge treatment. A pushing device is arranged in the incineration box, which can facilitate the cleaning of the remaining dry sludge after the incineration is completed. An insulating layer is arranged in the pushing device to protect the safety of the equipment as much as possible during the incineration process. A gas disperser is arranged in the purification box, which can quickly disperse the gas after incineration in the purification box, so that impurities and particles in the tail gas are absorbed by water, which can effectively solve the problems in the background technology.
[0006] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a sludge drying tail gas purification device based on sludge treatment, comprising a base, a box body, a sealing mechanism and a mounting rod;
[0007] Box body: fixedly connected with the base, an outlet is opened on one side of the box body, a sealing mechanism is arranged corresponding to the outlet, a drying box is arranged at the upper end of the base, a transmission mechanism is arranged on the base, a filter unit is arranged at the right end of the box body, the box body is connected with the purification box through a pipeline, a blade is arranged at the middle of the mounting rod, the top of the mounting rod is fixedly connected with the cover plate, an exhaust port is arranged on the cover plate, a spray head is arranged at the bottom of the cover plate, and the spray head is connected with the liquid outlet of the water pump arranged inside the purification box through a liquid outlet pipe;
[0008] The filtration unit includes a pipeline, a joint, a filter base, a gas disperser and a filter screen. A joint is provided at the connection between the purification box and the pipeline. The joint is connected to the gas disperser through a connecting pipe. The gas disperser is a hollow shell and the surface is covered with air outlet holes. A filter screen is provided inside the gas disperser. A filter base is provided at the bottom of the gas disperser. The top of the gas disperser is fixedly connected to one end of the mounting rod.
[0009] Furthermore, the base and the bottom of the purification box are provided with supporting legs, the interior of the purification box is filled with water, a drainage pipe is installed at the bottom of the purification box, and a valve is installed on the drainage pipe.
[0010] The support legs can keep the base and purification box away from the ground, playing a stabilizing role, and the drain pipe can quickly drain the water in the purification box.
[0011] Furthermore, the mounting rod is fixedly connected to the clamping seat, and the blade is rotatably connected to the clamping seat.
[0012] The card seat is installed on the mounting rod, which is conducive to the rapid installation of the blade
[0013] Furthermore, the sealing mechanism includes a box door, a pull-down handle, a sealing protrusion and a sliding groove. Sliding grooves are provided on both sides of the outlet, and the box door is slidably arranged in the sliding groove. The box door is provided with a pull-down handle, and a sealing protrusion corresponding to the wheel track is provided at the bottom of the box door.
[0014] The box body is equipped with a sealing mechanism. The box door is located in the sliding groove. The box door is closed by pulling down the handle. The box door is equipped with a sealing protrusion, which corresponds to the sliding groove produced by the wheel rail below, so as to prevent the gas generated during the incineration process in the box from leaking out.
[0015] Furthermore, the transmission mechanism includes a motor, a transmission plate, a threaded rod and an insulation layer. The motor is installed at the right end of the base, the output shaft of the motor is fixedly connected to one end of the threaded rod, the threaded rod is rotatably connected to the base, one end of the transmission plate is fixedly connected to the drying box, and the other end of the transmission plate is threadedly connected to the threaded rod, and the insulation layer is located at the lower end inside the drying box.
[0016] There is a transmission mechanism on the base, and a heat insulation layer in the drying box, which can effectively protect the equipment during incineration. There is a transmission plate under the drying box, which is threadedly connected to the threaded rod. After the sludge is incinerated in the drying box, the motor drives the threaded rod, and the threaded rod drives the transmission plate, so that the dry sludge produced after incineration is quickly discharged, and the next work can be quickly carried out.
[0017] Furthermore, the drying box includes a handle, a cabinet door, a connecting shaft, wheels and wheel tracks. The left and right ends of the base are provided with wheel tracks, the wheels are arranged in the wheel tracks, the wheels are installed at the bottom of the drying box, the drying box is provided with a cabinet door, the cabinet door is connected to the bottom of the drying box through the connecting shaft, the top of the cabinet door is clamped with the drying box, and the outer surface of the cabinet door is provided with a handle.
[0018] There are two wheel tracks on the base and four wheels under the drying box. After the sludge is burned in the drying box, it slides out of the box through the wheels. There is a connecting shaft between the cabinet door and the bottom of the drying box. There is a handle on the cabinet door. Pull the handle to open the drying box through the connecting shaft to take out the remaining dry sludge after burning, which plays a role in quick cleaning.
[0019] Compared with the prior art, the beneficial effects of the utility model are: the sludge drying tail gas purification device based on sludge treatment has the following advantages:
[0020] 1. This sludge drying tail gas purification device based on sludge treatment is equipped with a drying box inside the incineration box. The drying box is equipped with an insulation layer to reduce the temperature transferred to the motor and play a good protective role for the equipment during the incineration process.
[0021] 2. The sludge drying tail gas purification device based on sludge treatment is provided with wheels at the bottom of the drying box. The motor drives the threaded rod, and the threaded rod and the transmission plate operate to move the drying box to the outside of the box, so that the dry sludge produced after incineration can be quickly discharged.
[0022] 3. This sludge drying tail gas purification device based on sludge treatment is equipped with a gas disperser in the purification box. The gas generated after incineration is quickly dispersed in the purification box through the disperser, increasing the contact area of the gas, so that the impurities and particles in the tail gas are absorbed by water, thereby improving the purification effect. BRIEF DESCRIPTION OF THE DRAWINGS
[0023] Figure 1 It is a schematic diagram of the structure of the utility model;
[0024] Figure 2 It is a schematic diagram of the left side structure of the utility model;
[0025] Figure 3 For this utility model Figure 1 Schematic diagram of the structure in the middle section;
[0026] Figure 4 For this utility model Figure 3 Schematic diagram of the local enlarged structure at point A in the middle.
[0027] In the figure: 1 base, 2 box body, 3 sealing mechanism, 301 box door, 302 pull-down handle, 303 sealing protrusion, 304 sliding groove, 4 supporting leg, 5 drying box, 501 handle, 502 cabinet door, 503 connecting shaft, 504 wheel, 505 wheel rail, 6 transmission mechanism, 601 motor, 602 transmission plate, 603 threaded rod, 604 insulation layer, 7 filter unit, 701 pipeline, 702 joint, 703 filter base, 704 gas disperser, 705 filter screen, 8 purification box, 9 cover plate, 10 exhaust port, 11 spray head, 12 mounting rod, 13 drain pipe, 14 valve, 15 blade, 16 clamping seat DETAILED DESCRIPTION
[0028] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0029] See also Figure 1-4 , This embodiment provides a technical solution of a sludge drying tail gas purification device based on sludge treatment: A sludge drying tail gas purification device based on sludge treatment, comprising a base 1, a box 2, a sealing mechanism 3 and a mounting rod 12;
[0030] Box body 2: fixedly connected with base 1, an outlet is provided on one side of box body 2, a sealing mechanism 3 is provided corresponding to the outlet, a drying box 5 is provided at the upper end of base 1, a transmission mechanism 6 is provided on base 1, a filter unit 7 is provided at the right end of box body 2, box body 2 is connected with purification box 8 through pipeline 701, a blade 15 is provided at the middle of mounting rod 12, the top of mounting rod 12 is fixedly connected with cover plate 9, an exhaust port 10 is provided on cover plate 9, a spray head 11 is provided at the bottom of cover plate 9, and the spray head 11 is connected with the liquid outlet of the water pump provided inside purification box 8 through a liquid outlet pipe;
[0031] The filter unit 7 includes a pipeline 701, a joint 702, a filter base 703, a gas disperser 704 and a filter screen 705. A joint 702 is provided at the connection between the purification box 8 and the pipeline 701. The joint 702 is connected to the gas disperser 704 through a connecting pipe. The gas disperser 704 is a hollow shell and the surface is covered with air outlet holes. A filter screen 705 is provided inside the gas disperser 704. A filter base 703 is provided at the bottom of the gas disperser 704. The top of the gas disperser 704 is fixedly connected to one end of the mounting rod 12.
[0032] Support legs 4 are provided at the bottom of the base 1 and the purification box 8 . The purification box 8 is filled with water. A drain pipe 13 is installed at the bottom of the purification box 8 . A valve 14 is installed on the drain pipe 13 .
[0033] The supporting legs 4 can keep the base 1 and the purification box 8 away from the ground, thus playing a stabilizing role, and the drain pipe 13 can drain the water in the purification box 8 quickly.
[0034] The mounting rod 12 is fixedly connected to the clamping seat 16 , and the blade 15 is rotatably connected to the clamping seat 16 .
[0035] The clamping seat 16 is installed on the mounting rod 12, which is conducive to the rapid installation of the blade 15
[0036] The sealing mechanism 3 includes a box door 301, a pull-down handle 302, a sealing protrusion 303 and a sliding groove 304. The sliding grooves 304 are provided on both sides of the outlet. The box door 301 is slidably arranged in the sliding groove 304. The box door 301 is provided with a pull-down handle 302. The bottom of the box door 301 is provided with a sealing protrusion 303 corresponding to the wheel track 505.
[0037] The box body 2 is provided with a sealing mechanism 3, and the box door 301 is located in the sliding groove 304. The box door 301 is closed by pulling down the handle 302. A sealing protrusion 303 is provided on the box door 301, which corresponds to the sliding groove generated by the wheel track 505 below, which can prevent the gas generated during the incineration process in the box body 2 from leaking.
[0038] The transmission mechanism 6 includes a motor 601, a transmission plate 602, a threaded rod 603 and an insulation layer 604. The motor 601 is installed at the right end of the base 1. The output shaft of the motor 601 is fixedly connected to one end of the threaded rod 603. The threaded rod 603 is rotatably connected to the base 1. One end of the transmission plate 602 is fixedly connected to the drying box 5. The other end of the transmission plate 602 is threadedly connected to the threaded rod 603. The insulation layer 604 is located at the lower end of the drying box 5.
[0039] A transmission mechanism 6 is provided on the base, and a heat insulation layer 604 is provided in the drying box 5, which can effectively protect the equipment during incineration. A transmission plate 602 is provided under the drying box 5, and the transmission plate 602 is threadedly connected with the threaded rod 603. After the sludge is incinerated in the drying box 5, the threaded rod 603 is driven by the motor 601, and the threaded rod 603 drives the transmission plate 602, so that the dry sludge generated after incineration is quickly discharged, and the next work can be quickly carried out.
[0040] The drying box 5 includes a handle 501, a cabinet door 502, a connecting shaft 503, wheels 504 and a wheel track 505. The left and right ends of the base 1 are provided with wheel tracks 505, the wheels 504 are arranged in the wheel tracks 505, and the wheels 504 are installed at the bottom of the drying box 5. The drying box 5 is provided with a cabinet door 502, the cabinet door 502 is connected to the bottom of the drying box 5 through the connecting shaft 503, the top of the cabinet door 502 is snap-connected with the drying box 5, and the outer surface of the cabinet door 502 is provided with a handle 501.
[0041] Two wheel rails 505 are arranged on the base, and four wheels 504 are arranged under the drying box 5. After the sludge is burned in the drying box 5, it slides out of the box body 2 through the wheels 504. A connecting shaft 503 is arranged between the cabinet door 502 and the bottom of the drying box 5. A handle 501 is arranged on the cabinet door 502. The handle 501 is pulled to open the drying box 5 through the connecting shaft 503, and the dry sludge remaining after burning is taken out, which plays a role of quick cleaning.
[0042] The working principle of a sludge drying tail gas purification device based on sludge treatment provided by the utility model is as follows:
[0043] The sludge to be incinerated is placed in the drying box 5, and the motor 601 rotates, and the threaded rod 603 is threadedly connected with the transmission plate 602 at the bottom of the drying box 5, and the threaded rod 603 and the transmission plate 602 run at the same time. The wheel 504 is located in the wheel track 505 above the base 1, and the drying box 5 is moved into the box body 2 by rotating the wheel 504 at the bottom of the drying box 5, and the box door 301 is closed by pulling down the handle 302. The lower end of the box door 301 is provided with a sealing protrusion 303, and the wheel track 505 above the base 1 is sealed by the sealing protrusion 303, so that the box body 2 is sealed to prevent the gas generated by combustion from leaking. The polluted gas generated during combustion reaches the inside of the purification box 8 through the pipeline 701. The cover plate 9 is equipped with a spray head 11, a water pump inside the purification box 8, and the spray head 11 is connected to the water pump arranged in the purification box 8 through the liquid outlet pipe. The pump outlet of the part is connected, the spray head 11 starts to run, the polluted gas is filtered through the water surface, and passes through the gas disperser 704. The gas disperser 704 is provided with a filter 705 inside, which fully purifies the polluted gas so that the impurities in the polluted gas are fully filtered. The blade 15 is located on the clamping seat 16 of the mounting rod 12. After filtering, the blade 15 is driven to rotate and discharged from the exhaust port on the cover plate 9. The valve 14 is opened to discharge the water through the drain pipe 13, and the box door 2 is opened. By starting the motor 601, the motor 601 drives the threaded rod 603 and the transmission plate 602 to rotate, and the wheel 504 under the drying box 5 rotates to move the drying box 5 to the outside of the box body 2. The handle 501 is pulled to fully open the cabinet door 502 through the connecting shaft 503, which is convenient for the staff to clean the sludge and improves the cleaning efficiency.
[0044] It is worth noting that the input ends of motor 1 45 and motor 2 disclosed in the above embodiments are electrically connected to the output end of the external power supply through an external PLC controller, motor 1 45 and motor 2 both use servo motors, and the external PLC controller controls the operation of motor 1 45 and motor 2 using methods commonly used in the prior art.
[0045] The above description is only an embodiment of the present invention, and does not limit the patent scope of the present invention. Any equivalent structure or equivalent process transformation made by using the contents of the specification and drawings of the present invention, or directly or indirectly applied in other related technical fields, are also included in the patent protection scope of the present invention.
Claims
1. A sludge drying tail gas purification device based on sludge treatment, characterized in that: It comprises a base (1), a box body (2), a sealing mechanism (3) and a mounting rod (12); Box body (2): fixedly connected to the base (1), one side of the box body (2) is provided with an outlet, a sealing mechanism (3) is provided corresponding to the outlet, a drying box (5) is provided at the upper end of the base (1), a transmission mechanism (6) is provided on the base (1), a filter unit (7) is provided at the right end of the box body (2), the box body (2) is connected to the purification box (8) through a pipe (701), a blade (15) is installed at the middle of the mounting rod (12), the top of the mounting rod (12) is fixedly connected to the cover plate (9), an exhaust port (10) is provided on the cover plate (9), a spray head (11) is installed at the bottom of the cover plate (9), and the spray head (11) is connected to the liquid outlet of the water pump arranged inside the purification box (8) through a liquid outlet pipe; The filter unit (7) comprises a pipeline (701), a joint (702), a filter base (703), a gas disperser (704) and a filter screen (705). A joint (702) is provided at the connection between the purification box (8) and the pipeline (701). The joint (702) is connected to the gas disperser (704) through a connecting pipe. The gas disperser (704) is a hollow shell with a surface covered with gas outlet holes. The filter screen (705) is provided inside the gas disperser (704). The filter base (703) is provided at the bottom of the gas disperser (704). The top of the gas disperser (704) is fixedly connected to one end of the mounting rod (12).
2. A sludge drying tail gas purification device based on sludge treatment according to claim 1, characterized in that: The base (1) and the bottom of the purification box (8) are provided with supporting legs (4), the interior of the purification box (8) is filled with water, a drainage pipe (13) is installed at the bottom of the purification box (8), and a valve (14) is installed on the drainage pipe (13).
3. A sludge drying tail gas purification device based on sludge treatment according to claim 2, characterized in that: The mounting rod (12) is fixedly connected to the clamping seat (16), and the blade (15) is rotatably connected to the clamping seat (16).
4. The sludge drying tail gas purification device based on sludge treatment according to claim 1 is characterized in that: The sealing mechanism (3) comprises a box door (301), a pull-down handle (302), a sealing protrusion (303) and a sliding groove (304). The sliding grooves (304) are provided on both sides of the outlet. The box door (301) is slidably arranged in the sliding groove (304). The box door (301) is provided with a pull-down handle (302). The bottom of the box door (301) is provided with a sealing protrusion (303) corresponding to the wheel track (505).
5. The sludge drying tail gas purification device based on sludge treatment according to claim 1 is characterized in that: The transmission mechanism (6) comprises a motor (601), a transmission plate (602), a threaded rod (603) and a heat insulation layer (604); the motor (601) is mounted on the right end of the base (1); the output shaft of the motor (601) is fixedly connected to one end of the threaded rod (603); the threaded rod (603) is rotatably connected to the base (1); one end of the transmission plate (602) is fixedly connected to the drying box (5); the other end of the transmission plate (602) is threadably connected to the threaded rod (603); and the heat insulation layer (604) is located at the lower end of the interior of the drying box (5).
6. The sludge drying tail gas purification device based on sludge treatment according to claim 1 is characterized by: The drying box (5) comprises a handle (501), a cabinet door (502), a connecting shaft (503), a wheel (504) and a wheel track (505); the left and right ends of the base (1) are provided with wheel tracks (505); the wheel (504) is arranged in the wheel track (505); the wheel (504) is installed at the bottom of the drying box (5); the drying box (5) is provided with a cabinet door (502); the cabinet door (502) is connected to the bottom of the drying box (5) via the connecting shaft (503); the top of the cabinet door (502) is snap-connected to the drying box (5); and the outer surface of the cabinet door (502) is provided with a handle (501).
Citation Information
Patent Citations
Sludge drying tail gas purification device based on sludge treatment
CN215411907U