Automatic material cleaning device of sintering mixer

By designing an automatic cleaning device in the sintering mixer, and automatically cleaning the bonded materials on the inner wall of the tank using a mobile rack and a cleaning knife, the problems of production impact and increased maintenance costs caused by frequent cleaning are solved, and more efficient cleaning and longer equipment service life are achieved.

CN222635240UActive Publication Date: 2025-03-18SIPING MODERN IRON & STEEL CO LTD
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Patent Information

Application Number
CN202323545726.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2023-12-26
Publication Date
2025-03-18
Estimated Expiration
2033-12-26

AI Technical Summary

Technical Problem

During the high-speed rotation of the sintering mixer, the internal wall bonding materials need to be cleaned frequently, which affects production and increases maintenance costs and safety hazards.

Method used

An automatic cleaning device is designed, including a moving rack and a cleaning knife in the tank body. The moving rack is driven to move back and forth through the moving mechanism, and the cleaning knife scrapes off the bonded material on the inner wall of the tank body.

Benefits of technology

It improves the convenience of cleaning of bonded materials on the inner wall of the tank, reduces the labor intensity of workers, extends the service life of the mixer liner plate, saves electricity by more than 25%, improves the material mixing effect, reduces maintenance and maintenance costs, and improves safety.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses an automatic material cleaning device of a sintering mixer, which comprises a tank body, a material cleaning mechanism is arranged inside the tank body, the material cleaning mechanism comprises a moving frame and material cleaning cutters, the moving frame is arranged inside the tank body in a sliding mode, moving mechanisms are arranged on two sides of the moving frame, and a plurality of material cleaning cutters are fixedly connected to the top end of the moving frame at intervals. According to the device, the movable frame and the material cleaning cutters are arranged, the movable frame is driven by the movable mechanism to move back and forth, and then the material cleaning cutters can move, so that the material cleaning cutters can scrape materials which are adhered to the inner wall of the tank body and are in contact with the material cleaning cutters, and the convenience of cleaning the materials which are adhered to the inner wall of the tank body is improved; manual cleaning of the inner wall of the tank body is avoided, the labor intensity of workers is reduced, the service life of the inner lining plate of the mixing machine is effectively prolonged, the electricity saving rate is more than 25%, the material mixing effect is improved, the daily yield of sintered ore is increased by 200 tons, the quality is obviously improved, the repair and maintenance cost is reduced, and potential safety hazards are effectively reduced.
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Description

Technical Field

[0001] The utility model relates to the technical field of material cleaning of a sintering mixer, in particular to an automatic material cleaning device for a sintering mixer. Background Art

[0002] Sintering mixer is a kind of equipment that needs to work all the time. When mixing stone powder, concentrate, materials, etc., the inner wall of the mixer is seriously sticky due to the addition of water and steam in the high-speed rotating process. It is generally necessary to clean it once every half a month. Some materials are very hard and need to be cleaned with an electric pick. There is a high risk of collapse at any time during the cleaning process. Production cannot be carried out during the cleaning period, which affects normal production and the cleaning cost is high. In addition, the material sticking to the inner wall of the tank makes the mixer body heavy, and the wear of the reducer and the large and small gear rings on the rotating parts is increased, which increases safety hazards. The motor runs overloaded for a long time and requires frequent maintenance. The service life of the internal lining does not reach the normal service life, the accident rate is frequent and the maintenance cost is increased. Frequent shutdowns to replace linings increase maintenance costs, affecting the output of the mixer and the quality of the mixed materials, resulting in increased production costs. At the same time, manual cleaning by workers increases the labor intensity of workers. For this reason, we propose an automatic cleaning device for sintering mixer. Utility Model Content

[0003] The utility model aims to provide an automatic material cleaning device for a sintering mixer to solve the problems raised in the above background technology.

[0004] To achieve the above object, the utility model provides the following technical solution: an automatic material cleaning device for a sintering mixer, comprising a tank body, wherein a material cleaning mechanism is arranged inside the tank body, and the material cleaning mechanism comprises:

[0005] A movable frame, wherein the movable frame is slidably arranged inside the tank body, movable mechanisms are arranged on both sides of the movable frame, and a guiding mechanism is arranged below the movable frame;

[0006] A cleaning knife is provided in plurality, and the plurality of cleaning knives are fixedly connected to the top end of the movable frame at intervals.

[0007] Preferably, the moving mechanism comprises a plurality of connecting steel wire ropes, one ends of the plurality of connecting steel wire ropes are respectively fixedly connected to two sides of the moving frame, and the other ends of the plurality of connecting steel wire ropes are each provided with a driving mechanism.

[0008] Preferably, the driving mechanism comprises a winch, and the connecting wire rope is wound around the outer wall of a roller of the winch.

[0009] Preferably, the guide mechanism comprises a guide groove, the guide groove is opened at the bottom end of the movable frame, and a guide rail is interspersed inside the guide groove.

[0010] Preferably, the guide rail comprises a fixing frame, the top and bottom ends of the fixing frame are fixedly connected with guide plates, and smooth mechanisms are provided between the plurality of guide plates and the inner walls of the guide grooves.

[0011] Preferably, the smooth mechanism includes a plurality of connecting shafts, the plurality of connecting shafts are fixedly connected to the inner wall of the guide groove, the outer walls of the plurality of connecting shafts are rotatably sleeved with rollers, and the outer walls of the plurality of rollers are respectively fitted with the outer walls of the plurality of guide plates.

[0012] Preferably, the minimum distance between the plurality of cleaning knives and the inner wall of the tank body is 120 mm.

[0013] Technical effects and advantages of the utility model:

[0014] The utility model utilizes a movable frame and a cleaning knife arrangement, and drives the movable frame to move back and forth through a movable mechanism, so that a plurality of cleaning knives can be moved, so that the cleaning knives can scrape off the adhered materials on the inner wall of the tank body that are in contact with the cleaning knives, thereby improving the convenience of cleaning the adhered materials on the inner wall of the tank body, avoiding manual cleaning of the inner wall of the tank body, reducing the labor intensity of workers, effectively extending the service life of the lining plate of the mixer, saving more than 25% of electricity, improving the material mixing effect, increasing the daily output of sintered ore by 200 tons, significantly improving the quality, reducing the cost of repair and maintenance, and effectively reducing safety hazards. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 It is a front sectional structural schematic diagram of the utility model.

[0016] Figure 2 It is a schematic diagram of the side sectional structure of the utility model.

[0017] In the figure: 101, tank body; 201, movable frame; 202, cleaning knife; 301, winch; 302, connecting wire rope; 401, guide groove; 501, fixed frame; 502, guide plate; 503, connecting shaft; 504, roller. DETAILED DESCRIPTION

[0018] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0019] The utility model provides Figure 1-2The automatic cleaning device of a sintering mixer shown in the figure comprises a tank body 101, a cleaning mechanism is arranged inside the tank body 101, the cleaning mechanism comprises a moving frame 201 and a cleaning knife 202, the moving frame 201 is slidably arranged inside the tank body 101, moving mechanisms are arranged on both sides of the moving frame 201, a guiding mechanism is arranged below the moving frame 201, a plurality of cleaning knives 202 are arranged, and the plurality of cleaning knives 202 are fixedly connected to the top of the moving frame 201 at intervals, and the moving frame 201 is driven to move back and forth by the moving mechanism, so that the plurality of cleaning knives 202 can be moved back and forth. The cleaning knife 202 moves so that the cleaning knife 202 can scrape off the sticky material on the inner wall of the tank body 101 that contacts the cleaning knife 202, thereby improving the convenience of cleaning the sticky material on the inner wall of the tank body 101, avoiding manual cleaning of the inner wall of the tank body 101, reducing the labor intensity of workers, and effectively extending the service life of the mixer lining plate. The power saving rate is more than 25%, the material mixing effect is improved, the daily output of sintered ore increases by 200 tons, the quality is significantly improved, the repair and maintenance costs are reduced, and the safety hazards are effectively reduced.

[0020] Among them, the moving mechanism includes multiple connecting steel wire ropes 302, one end of the multiple connecting steel wire ropes 302 is fixedly connected to the two sides of the moving frame 201 respectively, and the other ends of the multiple connecting steel wire ropes 302 are provided with driving mechanisms. The moving frame 201 is pulled to move by the connecting steel wire ropes 302, thereby driving the multiple cleaning knives 202 to move and contact the adhesive material on the inner wall of the tank body 101, and then scrape it off.

[0021] Preferably, the driving mechanism includes a winch 301, and a connecting wire rope 302 is wound around the outer wall of a roller of the winch 301. When the corresponding winch 301 works, the connecting wire rope 302 wound around the roller can pull the movable frame 201 to move, thereby improving the convenience of moving the movable frame 201, and further improving the convenience of cleaning the sticky materials on the inner wall of the tank body 101. The winch 301 is electrically connected to an external power supply through an external switch, which is convenient for the operator to control the winch 301, thereby improving the safety and convenience of operating the winch 301.

[0022] Preferably, the guide mechanism includes a guide groove 401, which is opened at the bottom end of the movable frame 201. A guide rail is interspersed inside the guide groove 401. The guide rail and the guide groove 401 are limited to each other, so that the movable frame 201 will not deviate when moving, thereby improving the stability of the cleaning mechanism.

[0023] Furthermore, the guide rail includes a fixed frame 501, the top and bottom ends of which are fixedly connected to guide plates 502, and smoothing mechanisms are arranged between the multiple guide plates 502 and the inner walls of the guide groove 401. The smoothing mechanism includes multiple connecting shafts 503, and the multiple connecting shafts 503 are fixedly connected to the inner wall of the guide groove 401. The outer walls of the multiple connecting shafts 503 are rotatably sleeved with rollers 504, and the outer walls of the multiple rollers 504 are respectively fitted with the outer walls of the multiple guide plates 502. When the driving mechanism works so that the moving mechanism drives the moving frame 201 to move, the multiple rollers 504 will roll on the outer wall of the guide plate 502, thereby making the moving frame 201 move more smoothly.

[0024] Furthermore, the minimum distance between the plurality of cleaning knives 202 and the inner wall of the tank body 101 is 120 mm, so as to avoid the phenomenon that the cleaning knives 202 directly contact the inner wall of the tank body 101 and damage the inner wall of the tank body 101.

[0025] Finally, it should be noted that the above is only a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art can still modify the technical solutions described in the aforementioned embodiments or make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.

Claims

1. An automatic material cleaning device for a sintering mixer, comprising a tank body (101), characterized in that: A material clearing mechanism is provided inside the tank body (101), and the material clearing mechanism comprises: A movable frame (201), the movable frame (201) being slidably arranged inside the tank body (101), movable mechanisms being arranged on both sides of the movable frame (201), and a guiding mechanism being arranged below the movable frame (201); A cleaning knife (202), wherein a plurality of cleaning knives (202) are provided, and the plurality of cleaning knives (202) are fixedly connected to the top end of the movable frame (201) at intervals.

2. The automatic material cleaning device for a sintering mixer according to claim 1, characterized in that: The moving mechanism comprises a plurality of connecting steel wires (302), one end of each of the connecting steel wires (302) is fixedly connected to two sides of the moving frame (201), and the other ends of each of the connecting steel wires (302) are provided with a driving mechanism.

3. The automatic material cleaning device for a sintering mixer according to claim 2, characterized in that: The driving mechanism comprises a hoist (301), and the connecting steel wire rope (302) is wound around the outer wall of a rotating roller of the hoist (301).

4. The automatic material cleaning device for a sintering mixer according to claim 1, characterized in that: The guide mechanism comprises a guide groove (401), the guide groove (401) is opened at the bottom end of the movable frame (201), and a guide rail is interspersed inside the guide groove (401).

5. The automatic material cleaning device for a sintering mixer according to claim 4, characterized in that: The guide rail comprises a fixing frame (501), the top and bottom ends of the fixing frame (501) are fixedly connected with guide plates (502), and smooth mechanisms are provided between the plurality of guide plates (502) and the inner wall of the guide groove (401).

6. The automatic material cleaning device for a sintering mixer according to claim 5, characterized in that: The smooth mechanism comprises a plurality of connecting shafts (503), the plurality of connecting shafts (503) are fixedly connected to the inner wall of the guide groove (401), the outer walls of the plurality of connecting shafts (503) are rotatably sleeved with rollers (504), and the outer walls of the plurality of rollers (504) are respectively arranged to fit the outer walls of the plurality of guide plates (502).

7. The automatic material cleaning device for a sintering mixer according to claim 1, characterized in that: The minimum distance between the plurality of cleaning knives (202) and the inner wall of the tank body (101) is 120 mm.