Automobile motor shell detection tool
By designing a testing tool including a motor case bearing platform, a motor case compression member and an adjustable connection member for the motor case water-cooled channel port, the problem of insufficient detection universality in the prior art is solved, and efficient airtightness detection of the motor water-cooled channel ports is achieved at different locations.
Patent Information
- Application Number
- CN202421456493.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-24
- Publication Date
- 2025-03-18
- Estimated Expiration
- 2034-06-24
AI Technical Summary
The existing motor housing detection tooling is not suitable for situations where the water-cooled channel port is located at different positions on the side of the motor housing, resulting in insufficient detection universality.
A detection tool including a motor case bearing platform, a motor case compression member and an adjustable connection member for the water-cooled channel port of the motor case is designed. Through the cooperation of the cylinder and the limiting member, the position of the mounting plate can be adjusted so that the sealing head and the intake pipe can be aligned with the water-cooled channel ports at different locations, realizing airtightness detection.
This inspection tool can be used for motor water-cooled channel ports at different distances and locations, improving the versatility and accuracy of the inspection, and ensuring the air-tightness detection of the water-cooled channel on the side wall of the motor housing.
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Figure CN222635724U_ABST
Abstract
Description
Technical Field
[0001] The present application relates to the field of motor housing inspection tooling, and in particular, to an automobile motor housing inspection tooling. Background Art
[0002] In order to improve the cooling effect, the automobile motor casing will adopt a water cooling structure. The water cooling structure requires a water cooling channel to be opened on the inner wall of the automobile motor casing. In order to prevent water leakage from the water cooling channel and affect the normal operation of the motor, the air tightness of the motor's water cooling channel needs to be tested.
[0003] Related technologies have also proposed a tool for detecting air tightness of a motor casing. For example, the Chinese utility model patent application number is CN202222027185.8, and the tool for detecting air tightness of a motor casing disclosed in the patent designs a fixed clamp block to clamp the two ends of the motor casing, and the port of the water cooling channel in the scheme is designed at the end of the motor casing. By installing an inflation port on the fixed clamp block, the water cooling channel can be ventilated to detect air tightness.
[0004] However, the distribution shape of the motor water cooling channel actually used in the current market is more like this: Fig. 9 The various conditions shown, Fig. 9 If the motor water cooling channels include circular circulating water channels, spiral circulating water channels, axial circulating water channels, and composite circulating water channels, the air tightness detection tooling in the above scheme is no longer applicable. Summary of the invention
[0005] In order to make up for the above shortcomings, the present application provides an automobile motor housing inspection tool, which is suitable for water cooling channel inspection ports at different positions on the side of the motor housing, making the air tightness inspection of the water cooling channel of the motor housing more universal.
[0006] The present application provides an automobile motor housing inspection tool, including a base and a top plate and a support between the two, and also includes a motor housing bearing platform, a motor housing clamping member and an adjustable connection member for the motor housing water cooling channel port:
[0007] The motor housing carrying platform is used to place the motor housing and is arranged on the base;
[0008] The motor housing pressing member is arranged on the top plate and is used to press the motor housing;
[0009] The adjustable connecting component of the water-cooling channel port of the motor housing includes a fixed plate arranged on one side of the base, a cylinder A is provided on the fixed plate, a rectangular frame is provided at the end of the cylinder A, mounting plates are slidably connected in pairs within the rectangular frame, and the rectangular frame is also provided with a limiting member for limiting the mounting plate, and the two rectangular frames are also respectively provided with a plugging head and an air intake pipe corresponding to the two ports of the water-cooling channel of the motor housing.
[0010] Preferably, four pillars are provided, and two ends thereof are respectively connected to four corners on opposite sides of the base and the top plate.
[0011] Preferably, the motor housing supporting platform includes a turntable located on the upper surface of the base, a screw is fixedly connected to the axis of the turntable, and a through hole matching the screw is opened at the center of the base, and a nut A is screwed on the screw and pressed against the lower surface of the base.
[0012] Preferably, the motor housing clamping member comprises a cylinder B fixedly connected to the top plate, the piston end of the cylinder B is rotatably connected to an insert sleeve, and the insert sleeve is pressed against the front end of the motor housing.
[0013] Preferably, the piston end of the cylinder A is connected to a U-shaped connecting rod, and both ends of the U-shaped connecting rod are respectively connected to the upper and lower ends of the middle part of the side of the rectangular frame.
[0014] Preferably, slide rails A adapted to the mounting plate are respectively provided on both sides of the inner wall of the rectangular frame, and slide rails B connected to the corresponding slide rails A and having a width smaller than that of the slide rails A are also respectively provided on both sides of the outer wall of the rectangular frame.
[0015] Preferably, the limiting member includes a locking bolt that can pass through the slide rail B and whose head is located in the slide rail A. The outer wall of the locking bolt is connected to a nut B that is pressed against the outer wall of the rectangular frame. There are eight limiting members, and the eight limiting members are respectively pressed against the four corners of the two mounting plates.
[0016] Preferably, support feet are connected to the four corners of the bottom of the base.
[0017] Beneficial effect: The present application provides a vehicle motor housing inspection tool, which uses a motor housing bearing platform and a motor housing clamping member to clamp and fix the motor housing. Figure 8 The positions of the inlet b and outlet a of the water-cooling channel of the motor casing are shown, and the position of the mounting plate is readjusted by using the limit piece, so that the plugging head and the air inlet pipe can be respectively aligned with the inlet b and outlet a of the water-cooling channel of the motor casing, and the rectangular frame is pushed forward by the cylinder A so that the plugging head and the air inlet pipe are respectively inserted into the inlet b and outlet a of the water-cooling channel of the motor casing, and the air inlet pipe is connected to an external air pump, and the external air pump inflates the inlet b of the water-cooling channel on the side wall of the motor casing through the air inlet pipe, and then the air inlet pipe is connected through an external air pressure testing instrument, and the air pressure in the water-cooling channel on the side wall of the motor casing is detected by the air pressure testing instrument. If there is a leak, the air pressure will be lower than the target value, so as to detect the air tightness of the water-cooling channel on the side wall of the motor casing. The detection tooling of this application is suitable for Fig. 9 Connection detection of motor water cooling channel ports at different distances as shown in the figure. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] In order to more clearly illustrate the technical solutions of the implementation methods of the present application, the drawings required for use in the implementation methods will be briefly introduced below. It should be understood that the following drawings only show certain embodiments of the present application and therefore should not be regarded as limiting the scope. For ordinary technicians in this field, other related drawings can be obtained based on these drawings without paying creative work.
[0019] Figure 1 It is a structural schematic diagram of the automobile motor housing detection tool provided in the embodiment of the present application after the motor housing is installed;
[0020] Figure 2 A schematic diagram of the structure of the automotive motor housing detection tooling provided in the embodiment of the present application;
[0021] Figure 3 A structural schematic diagram of the connection relationship between the base and the motor housing support platform provided in the embodiment of the present application;
[0022] Figure 4 A schematic diagram of the structure of a motor housing clamping member provided in an embodiment of the present application;
[0023] Figure 5 A schematic diagram of the structure of an adjustable connection component for the water cooling channel port of a motor housing provided in an embodiment of the present application;
[0024] Figure 6 A structural schematic diagram of the connection relationship between the rectangular frame and the mounting plate provided in an embodiment of the present application;
[0025] Figure 7 A schematic diagram of the structure of the limiter provided in the implementation mode of the present application;
[0026] Figure 8 A schematic diagram of the structure of the motor housing water cooling channel after the positions of the inlet b and outlet a are marked, provided in an embodiment of the present application;
[0027] Fig. 9 It is a schematic diagram of the structure of the water cooling channel in the existing market as mentioned in the background technology.
[0028] In the figure: 1-base; 2-top plate; 3-pillar; 4-motor housing bearing platform; 41-turntable; 42-screw; 43-nut A; 5-motor housing clamping member; 51-cylinder B; 52-insert tube; 6-adjustable connecting member of the water-cooling channel port of the motor housing; 61-fixed plate; 62-cylinder A; 63-U-shaped connecting rod; 64-rectangular frame; 641-slide rail A; 642-slide rail B; 65-mounting plate; 66-sealing head; 67-intake pipe; 68-limiting piece; 681-locking bolt; 682-nut B. DETAILED DESCRIPTION
[0029] The technical solutions in the embodiments of the present application will be clearly and completely described below in conjunction with the drawings in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, rather than all of the embodiments.
[0030] See also Figure 1 , Figure 2 , Figure 5 and Figure 8 The present application provides an automobile motor housing inspection tool, comprising a base 1 and a top plate 2 and a support 3 located therebetween, and also comprising a motor housing bearing platform 4, a motor housing clamping member 5 and a motor housing water cooling channel port adjustable connecting member 6:
[0031] The motor housing carrying platform 4 is used to place the motor housing and is disposed on the base 1;
[0032] The motor housing pressing member 5 is disposed on the top plate 2 and is used to press the motor housing;
[0033] The adjustable connecting member 6 of the port of the water-cooling channel of the motor housing includes a fixed plate 61 arranged on one side of the base 1, a cylinder A62 is arranged on the fixed plate 61, a rectangular frame 64 is arranged at the end of the cylinder A62, mounting plates 65 are slidably connected in pairs in the rectangular frame 64, and a limiting member 68 for limiting the mounting plate 65 is also provided on the rectangular frame 64, and a plugging head 66 and an air intake pipe 67 corresponding to the two ports of the water-cooling channel of the motor housing are respectively provided on the two rectangular frames 64.
[0034] In this embodiment, the motor housing is clamped and fixed by using the motor housing support platform 4 and the motor housing clamping member 5. Figure 8 The positions of the inlet b and outlet a of the water-cooling channel of the motor casing are shown, and the position of the mounting plate 65 is readjusted by using the limit piece 68, so that the plugging head 66 and the air inlet pipe 67 can be respectively aligned with the inlet b and outlet a of the water-cooling channel of the motor casing, and the cylinder A62 is used to push the rectangular frame 64 forward, so that the plugging head 66 and the air inlet pipe 67 are respectively inserted into the inlet b and outlet a of the water-cooling channel of the motor casing, and the air inlet pipe 67 is connected to an external air pump, and the external air pump inflates the inlet b of the water-cooling channel on the side wall of the motor casing through the air inlet pipe 67, and then the air inlet pipe 67 is connected through an external air pressure testing instrument, and the air pressure in the water-cooling channel on the side wall of the motor casing is detected by the air pressure testing instrument. If there is a leak, the air pressure will be lower than the target value, so as to detect the air tightness of the water-cooling channel on the side wall of the motor casing.
[0035] It should also be noted that a rubber ring (not shown) that is movable and tightly attached to the inlet b and outlet a is adhered to the outer wall of the end of the sealing head 66 and the air inlet pipe 67 inserted into the inlet b and outlet a, thereby increasing the accuracy of the air tightness detection of the water cooling channel of the motor housing.
[0036] See also Figure 1 There are four pillars 3, and the two ends are respectively connected to the four corners of the opposite sides of the base 1 and the top plate 2. Specifically, the base 1 and the top plate 2 can be connected by the pillars 3, so that the motor housing can be placed between them.
[0037] See also Figure 1-Figure 3 The motor housing support platform 4 includes a turntable 41 located on the upper surface of the base 1, a screw 42 is fixedly connected to the axis of the turntable 41, and a through hole matching the screw 42 is opened at the center of the base 1, and a nut A43 is screwed on the screw 42 and pressed against the lower surface of the base 1. Specifically, when the position of the motor housing is deviated after clamping, that is, the axis of the water cooling channel inlet b and outlet a on the side of the motor housing is not in the same longitudinal plane as the axis of the plugging head 66 and the air inlet pipe 67, the nut A43 can be loosened at this time, and the position of the motor housing can be adjusted by rotating the turntable 41.
[0038] See also Figure 1 and Figure 4 The motor housing pressing member 5 includes a cylinder B51 fixedly connected to the top plate 2, and the piston end of the cylinder B51 is rotatably connected to an insert 52, and the insert 52 is pressed against the front end of the motor housing. Specifically, a bearing is embedded in the insert 52, and the piston end of the cylinder B51 is connected to the inner wall of the bearing. Therefore, when the insert 52 is pressed against the front end of the motor housing, the cooperation between the insert 52 and the bearing can also assist the rotation of the turntable 41 to adjust the position of the water cooling channel inlet b and outlet a on the side of the motor housing.
[0039] See also Figure 5 The piston end of the cylinder A62 is connected with a U-shaped connecting rod 63, and the two ends of the U-shaped connecting rod 63 are respectively connected to the upper and lower ends of the middle part of the side of the rectangular frame 64. Specifically, the design of the U-shaped connecting rod 63 can make the cylinder A62 push the rectangular frame 64 more stably.
[0040] See also Figure 5 and Figure 6 The inner walls of the rectangular frame 64 are provided with slide rails A641 that match the mounting plate 65, and the outer walls of the rectangular frame 64 are provided with slide rails B642 that are connected to the corresponding slide rails A641 and are smaller in width than the slide rails A641. Specifically, the design of the slide rails A641 allows the mounting plate 65 to slide on the rectangular frame 64, and the design of the slide rails A641 facilitates the fixing and position adjustment of the stopper 68.
[0041] See also Figure 5 and Figure 7The stopper 68 includes a locking bolt 681 that can pass through the slide rail B642 and whose head is located in the slide rail A641. The outer wall of the locking bolt 681 is connected to a nut B682 that is pressed against the outer wall of the rectangular frame 64. There are eight stoppers 68, and the eight stoppers 68 are respectively pressed against the four corners of the two mounting plates 65. Specifically, the locking bolt 681 is passed through the slide rail B642 from the inner wall of the rectangular frame 64 so that its tail is exposed outside the rectangular frame 64, and then the nut B682 is tightened to fit the outer wall of the rectangular frame 64. After the installation is completed, it can be installed as shown in FIG. Figure 5 As shown, a limit is formed for the two mounting plates 65.
[0042] The four corners of the bottom of the base 1 are connected with supporting feet.
[0043] When using this application:
[0044] Place the motor housing on the upper surface of the turntable 41, with the rear end of the motor housing attached to the turntable 41, and start the cylinder B51 to drive the insert 52 to press down. At this time, the motor housing is clamped and fixed between the turntable 41 and the insert 52. Figure 8 The positions of the inlet b and outlet a of the water-cooling channel of the motor housing are shown, and the position of the mounting plate 65 is readjusted by using the limit piece 68, so that the plugging head 66 and the air inlet pipe 67 can be respectively aligned with the inlet b and outlet a of the water-cooling channel of the motor housing, and the cylinder A62 is used to push the rectangular frame 64 forward so that the plugging head 66 and the air inlet pipe 67 are respectively inserted into the inlet b and outlet a of the water-cooling channel of the motor housing, and the air inlet pipe 67 is connected to an external air pump, and the external air pump inflates the inlet b of the water-cooling channel on the side wall of the motor housing through the air inlet pipe 67, and then the air inlet pipe 67 is connected through an external air pressure testing instrument, and the air pressure in the water-cooling channel on the side wall of the motor housing is detected by the air pressure testing instrument. If there is a leak, the air pressure will be lower than the target value, so as to detect the air tightness of the water-cooling channel on the side wall of the motor housing. The detection tooling of this application is suitable for Fig. 9 Connection detection of motor water cooling channel ports at different distances as shown in the figure.
[0045] In addition, it should be noted that in the present application, when the water cooling channel port is located at one end of the motor housing, the motor housing in the present application is placed and clamped horizontally, and then the positions of the plugging head 66 and the air intake pipe 67 are adjusted so that the two openings at the end are connected with the plugging head 66 and the air intake pipe 67 respectively, so that air tightness testing can also be performed.
[0046] It is obvious to those skilled in the art that the present application is not limited to the details of the exemplary embodiments described above, and that the present application can be implemented in other specific forms without departing from the spirit or essential features of the present application. Therefore, the embodiments should be regarded as exemplary and non-limiting in all respects, and the scope of the present application is defined by the appended claims rather than the above description, and it is intended that all changes falling within the meaning and scope of the equivalent elements of the claims be included in the present application. Any reference numeral in a claim should not be regarded as limiting the claim to which it relates.
Claims
1. A vehicle motor housing inspection tool, comprising a base (1) and a top plate (2) and a support (3) located between the two, characterized in that: Also includes: A motor housing supporting platform (4), used for placing the motor housing and arranged on the base (1); A motor casing pressing member (5) is disposed on the top plate (2) and is used to press the motor casing; The adjustable connecting member (6) for the port of the water cooling channel of the motor housing comprises a fixing plate (61) arranged on one side of the base (1), a cylinder A (62) being arranged on the fixing plate (61), a rectangular frame (64) being arranged at the end of the cylinder A (62), mounting plates (65) being slidably connected in pairs in the rectangular frame (64), and a limiting member (68) for limiting the mounting plates (65) being arranged on the rectangular frame (64), and a plugging head (66) and an air inlet pipe (67) corresponding to two ports of the water cooling channel of the motor housing are respectively arranged on the two rectangular frames (64).
2. The automobile motor housing detection tool according to claim 1 is characterized in that: Four pillars (3) are provided, and two ends thereof are respectively connected to the four corners on the opposite sides of the base (1) and the top plate (2).
3. The automobile motor housing detection tool according to claim 2 is characterized in that: The motor housing bearing platform (4) comprises a turntable (41) located on the upper surface of the base (1), a screw rod (42) is fixedly connected to the axis of the turntable (41), and a through hole matching the screw rod (42) is opened at the center of the base (1), and a nut A (43) is screwed on the screw rod (42) and pressed against the lower surface of the base (1).
4. The automobile motor housing detection tool according to claim 3 is characterized in that: The motor housing clamping component (5) comprises a cylinder B (51) fixedly connected to the top plate (2); the piston end of the cylinder B (51) is rotatably connected to an insert cylinder (52), and the insert cylinder (52) is pressed against the front end of the motor housing.
5. The automobile motor housing detection tool according to claim 4 is characterized in that: The piston end of the cylinder A (62) is connected to a U-shaped connecting rod (63), and the two ends of the U-shaped connecting rod (63) are respectively connected to the upper and lower ends of the middle part of the side of the rectangular frame (64).
6. The automobile motor housing detection tool according to claim 5, characterized in that: Slide rails A (641) adapted to the mounting plate (65) are respectively provided on both sides of the inner wall of the rectangular frame (64), and slide rails B (642) connected to the corresponding slide rails A (641) and having a width smaller than that of the slide rails A (641) are also respectively provided on both sides of the outer wall of the rectangular frame (64).
7. The automobile motor housing detection tool according to claim 6, characterized in that: The limiting member (68) includes a locking bolt (681) that can pass through the slide rail B (642) and whose head is located in the slide rail A (641). The outer wall of the locking bolt (681) is connected to a nut B (682) that is pressed against the outer wall of the rectangular frame (64). There are eight limiting members (68), and the eight limiting members (68) are respectively pressed against the four corners of the two mounting plates (65).
8. The automobile motor housing detection tool according to claim 7, characterized in that: Support feet are connected to the four corners of the bottom of the base (1).
Citation Information
Patent Citations
Tool for detecting air tightness of motor shell
CN218444370U