Lamp detection tool
By designing a lamp inspection tool containing a rotating seat and a flip mechanism, the operators solve the problem of misoperation and strain caused by frequent moving and observing the lamps during the inspection process, the lamps are fully undead-angle detection, and the detection efficiency and accuracy are improved.
Patent Information
- Application Number
- CN202420596947.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-03-26
- Publication Date
- 2025-03-18
- Estimated Expiration
- 2034-03-26
AI Technical Summary
During the lamp inspection process, operators need to frequently move and observe the lamps, resulting in misoperation, damage to the lamps and strains of the operators.
A lamp inspection tool is designed, including a rotating seat, a fixed bracket, a fixed plate and a flip mechanism. The rotating seat realizes 360-degree rotation observation of the lamp, and the flip mechanism realizes the flip of the lamp itself, achieving all-round observation and detection without blind spots.
This tooling reduces the risk of manual and frequent moving lamps, reduces the possibility of lamp damage, reduces the labor intensity of operators, and improves detection efficiency and accuracy.
Smart Images

Figure CN222635750U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of lamp detection, and in particular relates to a lamp detection tool. Background Art
[0002] As living standards improve, people have higher and higher requirements for product quality in their lives. As an indispensable electrical appliance in life, lamps are widely used in home lighting, vehicle lighting and guidance, and their product quality and long-term use are also receiving more and more attention.
[0003] During the production of lamps, the workshop starts with the final state inspection of the lamps, and employees are required to make a final judgment on the state of the lamps by tapping, shaking, visually observing, etc. At present, the workshops almost always place the lamps directly on the workbench, and manually adjust the state of the lamps and their own posture to complete the inspection work. When the operators inspect the lamps, there is no carrier to relatively fix the position of the lamps. When they are in direct contact with the workbench, there are problems with misoperation, which will damage the lamps to varying degrees. In severe cases, they may be directly scrapped or cause harm to employees. Operators bending over for a long time to operate, hold, and look down will cause physical strain, generate complaints, and have a great impact on the stability of production line personnel. Utility Model Content
[0004] In order to solve the technical problem in the background technology that it is inconvenient for operators to detect lamps during the detection process, the purpose of the utility model is to provide a lamp detection tool that can solve the above problem.
[0005] The technical solution for achieving the purpose of the utility model is: a lamp detection tool, including a rotating seat, a fixed bracket, a fixed plate and a flipping mechanism, the lamp is fixed on the fixed plate, the fixed plate is fixed to the fixed bracket by the flipping mechanism, and the fixed plate can be flipped relative to the fixed bracket; the fixed bracket is fixed on the rotating seat.
[0006] In this solution, the rotating seat can rotate. After the lamp is placed on the rotating seat through the fixing plate and the fixing bracket, the operator can rotate the rotating seat to achieve 360-degree rotation on the desktop for observation and inspection from the side of the lamp; at the same time, the flipping mechanism can realize the flipping of the lamp itself, that is, the rotating seat realizes the rotation of the lamp 360 degrees to detect from the side, and the flipping mechanism realizes the flipping of the lamp itself, so that the upper and lower ends of the lamp can be observed and inspected. The combination of the two can realize all-round and dead-angle observation and inspection of the lamp, and does not require frequent manual movement of the lamp, which reduces the risk of collision and damage to the lamp with the workbench, and also reduces the labor intensity of the operator's head down observation. The lamp only needs to be installed on the tooling and can be fully observed and inspected by sitting next to the work platform.
[0007] Furthermore, the two ends of the fixing plate are respectively fixed on the fixing bracket; the flip mechanism includes a bearing seat and a rotating shaft, the rotating shaft is installed on the bearing seat, and the fixing plate is connected to the rotating shaft. The rotating shaft rotates on the bearing seat, and the axis of the rotating shaft is in a horizontal state with the fixing plate. After the fixing plate is fixed on the rotating shaft, it can realize its own flipping, that is, the flipping of the lamp fixed on the fixing plate is realized, which is convenient for observing and detecting the upper end and the bottom end of the lamp.
[0008] Furthermore, it also includes a connecting plate, which is "L" shaped, with the long end of the connecting plate connected to the rotating shaft and the short end of the connecting plate connected to the fixed plate. When the "L" shaped connecting plate is connected to the rotating shaft and the fixed plate respectively, it has a large contact area and a good fixing effect.
[0009] Furthermore, it also includes a mounting plate, the mounting plate is fixed on the rotating seat, the fixing bracket is mounted on the mounting plate, and the mounting plate is also provided with a limit structure for the lamp to flip. The mounting plate has a large mounting area, and the fixing brackets at both ends of the fixing plate can be fixed on the mounting plate. The mounting plate has a good supporting effect, and at the same time, due to the large area of the mounting plate, the mounting plate can also be better installed on the rotating shaft.
[0010] Furthermore, the limiting structure includes a support frame installed on the mounting plate, and the support frame is used to abut against the lamp. The support frame is located on one side of the fixed plate. When the lamp is flipped to a certain angle using a flipping mechanism and needs to be observed and tested in detail, the support frame can be used to abut against the lamp to limit its rotation. The fixed position of the support frame on the mounting plate can be flexibly adjusted, and the mounting plate can have a plurality of fixing holes. The support frame can be fixed by bolts after the position is determined as needed. In addition, since the lamp generally has an irregular appearance shape, the end of the support frame abutting against the lamp can also be in various forms, such as having an inclined end, which can be pressed against the inclined end when the lamp tilts due to gravity.
[0011] Furthermore, a telescopic rod is installed on the support frame, and the telescopic rod abuts against the lamp. When the telescopic rod abuts against the lamp, fine adjustment can be made by utilizing its elasticity, that is, fine adjustment of the rotation position of the lamp, and careful observation and detection can be performed. Furthermore, a relatively flexible device such as sponge or rubber can be installed at the end of the telescopic rod to prevent damage to the surface of the lamp.
[0012] Furthermore, there are at least two support frames symmetrically arranged on one side of the fixing plate. That is, when the lamp is biased toward the side of the fixing plate where the support frames are located, the symmetrically arranged support frames can better support and limit the lamp.
[0013] Furthermore, a stop block is installed on the mounting plate, and the minimum distance between the fixed plate and the mounting plate after flipping is less than the height of the stop block, and the stop block is located at one side edge of the mounting plate. When the lamp is installed on the fixed plate, the fixed plate can be pressed on the stop block, and the stop block plays a supporting role at this time, and can also be set as the initial position at this time; when the lamp needs to be flipped, the fixed plate can only be flipped to the other side where the stop block is located, and the maximum flipping angle does not exceed 180 degrees, that is, it is sufficient for the staff to observe the upper and lower ends of the lamp, and there is no need to achieve 360-degree self-flipping of the lamp.
[0014] Furthermore, a fixing mechanism is also provided on the fixing plate for fixing the lamp on the fixing plate to prevent the lamp from falling off the fixing plate after being turned over.
[0015] Furthermore, the fixing mechanism is a plurality of supporting members, and the supporting members have a snap-on structure. The plurality of supporting members enclose an installation space that matches the outer contour of the lamp, and the lamp is snapped into the installation space. The installation space is similar to a slot, and the structure of the slot is customized according to the appearance of different lamps. The lamp only needs to be snapped into the installation space to fix the lamp, and the fixing method is flexible and convenient.
[0016] Furthermore, the rotating shaft can also be a bearing structure, and the rotating shaft can also be fixed on the base plate to increase the supporting force and stability, and the base plate is then fixed on the working platform by bolts. A handle can also be provided on the mounting plate for moving the tooling.
[0017] By adopting the above technical solution, the utility model has the following beneficial effects:
[0018] (1) The rotating seat is used to realize the rotation of the lamp in the X direction, and the side of the lamp can be observed by rotating 360 degrees; the fixed plate is installed on the fixed bracket through the flip mechanism to realize the rotation of the lamp itself in the Z direction, and the upper and lower ends of the lamp can be observed and inspected;
[0019] (2) The flip mechanism adopts the method of matching the rotating shaft and the bearing seat, which has a simple structure and is easy to assemble;
[0020] (3) A flexible support frame is installed on the mounting plate to support the rotation of the limited position lamp, so that the operator can temporarily fix the lamp when observing and inspecting the specific part;
[0021] (4) Install a telescopic rod on the support frame to finely adjust the position of the lamp;
[0022] (5) An installation space composed of multiple support members is provided, and when installing the lamp, it only needs to be snapped into the installation space to complete the fixed installation of the lamp. BRIEF DESCRIPTION OF THE DRAWINGS
[0023] In order to make the content of the utility model easier to understand, the utility model is further described in detail according to specific embodiments and in conjunction with the accompanying drawings.
[0024] Figure 1 This is a schematic diagram of the detection tooling structure in the utility model;
[0025] Figure 2 It is another side view of the detection tooling in the utility model.
[0026] The numbers in the accompanying drawings are: 1 rotating seat; 2 fixed bracket; 3 fixed plate; 4 bearing seat; 5 rotating shaft; 6 connecting plate; 7 mounting plate; 8 supporting frame; 9 telescopic rod; 10 anti-rotation block; 11 supporting member; 12 snap-fit structure; 13 base plate. DETAILED DESCRIPTION
[0027] Example:
[0028] like Figure 1 As shown, this embodiment provides a lamp inspection tool, including a rotating seat 1, a fixed bracket 2, a fixed plate 3 and a flipping mechanism, the lamp is fixed on the fixed plate 3, the fixed plate 3 is fixed to the fixed bracket 2 by the flipping mechanism, the fixed plate 3 can be flipped relative to the fixed bracket 2; the fixed bracket 2 is fixed on the rotating seat 1. In this solution, the rotating seat 1 can rotate, and after the lamp is placed on the rotating seat 1 by the fixed plate 3 and the fixed bracket 2, the operator can rotate the rotating seat 1 to achieve a 360-degree rotation on the desktop for observation and inspection from the side of the lamp; at the same time, the flipping mechanism can realize the flipping of the lamp itself, that is, the rotating seat 1 realizes the rotation of the lamp 360 degrees to detect from the side, and the flipping mechanism realizes the flipping of the lamp itself, so that the upper and lower ends of the lamp can be observed and inspected. The combination of the two can realize all-round and no-dead-angle observation and inspection of lamps, and there is no need for frequent manual movement of lamps, which reduces the risk of damaging lamps by collision with the workbench, and also reduces the labor intensity of operators such as lowering their heads to observe. Only the lamps need to be installed on the tooling and comprehensive observation and inspection of the lamps can be completed by sitting next to the work platform.
[0029] Preferably, both ends of the fixing plate 3 are fixed to the fixing bracket 2 respectively; the flip mechanism comprises a bearing seat 4 and a rotating shaft 5, the rotating shaft 5 is mounted on the bearing seat 4, and the fixing plate 3 is connected to the rotating shaft 5. The rotating shaft 5 rotates on the bearing seat 4, and the axis of the rotating shaft 5 is in a horizontal state with the fixing plate 3. After the fixing plate 3 is fixed to the rotating shaft 5, it can realize its own flipping, that is, the flipping of the lamp fixed on the fixing plate 3 is realized, which is convenient for observing and detecting the upper end and the bottom end of the lamp.
[0030] Preferably, a connecting plate 6 is further included, and the connecting plate 6 is "L"-shaped, the long end of the connecting plate 6 is connected to the rotating shaft 5, and the short end of the connecting plate 6 is connected to the fixing plate 3. When the "L"-shaped connecting plate 6 is connected to the rotating shaft 5 and the fixing plate 3 respectively, it has a large contact area and a good fixing effect.
[0031] Preferably, it further comprises a mounting plate 7, the mounting plate 7 is fixed on the rotating seat 1, the fixing bracket 2 is mounted on the mounting plate 7, and a limit structure for the lamp to flip is also provided on the mounting plate 7. The mounting plate 7 has a large mounting area, and the fixing brackets 2 at both ends of the fixing plate 3 can be fixed on the mounting plate 7, and the mounting plate 7 has a good supporting effect. At the same time, due to the large area of the mounting plate 7, it can also be better installed on the rotating shaft 5.
[0032] Preferably, the limiting structure includes a support frame 8 mounted on the mounting plate 7, and the support frame 8 is used to abut against the lamp. The support frame 8 is located on one side of the fixing plate 3. When the lamp is flipped to a certain angle using a flipping mechanism and needs to be observed and tested in detail, the support frame 8 can be used to abut against the lamp to limit its rotation. The fixed position of the support frame 8 on the mounting plate 7 can be flexibly adjusted, and the mounting plate 7 can have a plurality of fixing holes. The support frame 8 can be fixed by bolts after the position is determined as needed. In addition, since the lamp generally has an irregular appearance shape, the end of the support frame 8 abutting against the lamp can also be in various forms, such as having an inclined end, which can be pressed against the inclined end when the lamp tilts due to gravity.
[0033] Preferably, a telescopic rod 9 is installed on the support frame 8, and the telescopic rod 9 abuts against the lamp. The telescopic rod 9 abuts against the lamp, and can be fine-tuned by using its elasticity, that is, finely adjusting the rotation position of the lamp, so that detailed observation and detection can be performed. Furthermore, a relatively flexible device such as sponge or rubber can be installed at the end of the telescopic rod 9 to prevent damage to the surface of the lamp.
[0034] Preferably, there are at least two support frames 8, which are symmetrically arranged on one side of the fixing plate 3. That is, when the lamp is biased toward the side of the fixing plate 3 where the support frames 8 are located, the symmetrically arranged support frames 8 can better support and limit the lamp.
[0035] Preferably, a fixing mechanism is also provided on the fixing plate 3 for fixing the lamp on the fixing plate 3 to prevent the lamp from falling off the fixing plate 3 after being turned over.
[0036] Preferably, the fixing mechanism is a plurality of support members 11, and the support members 11 have a snap structure 12. The plurality of support members 11 enclose an installation space that matches the outer contour of the lamp, and the lamp is snapped into the installation space. The installation space is similar to a slot, and the structure of the slot is customized according to the appearance of different lamps. The lamp only needs to be snapped into the installation space to fix the lamp, and the fixing method is flexible and convenient.
[0037] Preferably, the rotating shaft may also be a bearing structure, and the rotating shaft may also be fixed on the base plate 13 to increase the supporting force and stability, and then basically fixed on the working platform by bolts.
[0038] like Figure 2 As shown, a stop block 10 is also installed on the mounting plate 7, and the minimum distance between the fixing plate 3 and the mounting plate 7 after flipping is less than the height of the stop block 10, and the stop block 10 is located on one side edge of the mounting plate 7. When the lamp is installed on the fixing plate 3, the fixing plate 3 can be pressed on the stop block 10, and the stop block 10 plays a supporting role at this time, and it can also be set as the initial position at this time; when the lamp needs to be flipped, the fixing plate 3 can only be flipped to the other side where the stop block 10 is located, and the maximum flipping angle does not exceed 180 degrees, that is, it is sufficient for the staff to observe the upper and lower ends of the lamp, and there is no need to realize the 360-degree self-flipping of the lamp.
[0039] Working principle: Fix the lamp in the installation space formed by the support 11 on the fixing plate 3 to complete the fixing of the lamp. Then rotate the rotating seat 1 to observe and detect the lamp from the side 360 degrees; if you need to observe the upper and lower ends of the lamp, rotate the rotating shaft 5, and the fixing plate 3 rotates, so that you can observe and detect the upper and lower ends of the lamp. During observation, the anti-rotation block 10 limits the starting position and the turning angle of the lamp itself. When you need to observe a certain part carefully, use the support frame 8 and telescopic rod 9 to limit and fix the lamp.
[0040] The specific embodiments described above further illustrate the purpose, technical solutions and beneficial effects of the present invention. It should be understood that the above description is only a specific embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.
Claims
1. A lamp detection tool, characterized in that: It comprises a rotating seat (1), a fixed bracket (2), a fixed plate (3) and a flipping mechanism, wherein the lamp is fixed on the fixed plate (3), the fixed plate (3) is fixed on the fixed bracket (2) via the flipping mechanism, and the fixed plate (3) can be flipped relative to the fixed bracket (2); the fixed bracket (2) is fixed on the rotating seat (1).
2. A lamp detection tool according to claim 1, characterized in that: The two ends of the fixing plate (3) are respectively fixed on the fixing bracket (2); the turning mechanism comprises a bearing seat (4) and a rotating shaft (5); the rotating shaft (5) is mounted on the bearing seat (4), and the fixing plate (3) is connected to the rotating shaft (5).
3. A lamp detection tool according to claim 2, characterized in that: It also includes a connecting plate (6), which is in an "L" shape, with the long end of the connecting plate (6) connected to the rotating shaft (5) and the short end of the connecting plate (6) connected to the fixing plate (3).
4. The lamp detection tool according to claim 1, characterized in that: It also comprises a mounting plate (7), wherein the mounting plate (7) is fixed on the rotating seat (1), the fixing bracket (2) is mounted on the mounting plate (7), and a limit structure for turning over the lamp is also provided on the mounting plate (7).
5. The lamp detection tool according to claim 4, characterized in that: The limiting structure comprises a support frame (8) mounted on the mounting plate (7), and the support frame (8) is used to abut against the lamp.
6. The lamp detection tool according to claim 5, characterized in that: A telescopic rod (9) is installed on the support frame (8), and the telescopic rod (9) abuts against the lamp.
7. The lamp detection tool according to claim 5, characterized in that: There are at least two support frames (8), which are symmetrically arranged on one side of the fixing plate (3).
8. The lamp detection tool according to claim 4, characterized in that: A stop block (10) is also mounted on the mounting plate (7); the minimum distance between the fixing plate (3) and the mounting plate (7) after flipping is less than the height of the stop block (10); and the stop block (10) is located on one side edge of the mounting plate (7).
9. The lamp detection tool according to claim 1, characterized in that: The fixing plate (3) is also provided with a fixing mechanism for fixing the lamp on the fixing plate (3).
10. The lamp detection tool according to claim 9, characterized in that: The fixing mechanism is a plurality of support members (11), the support members (11) are provided with a snap-fit structure (12), the plurality of support members (11) enclose an installation space matching the outer contour of the lamp, and the lamp is snap-fitted in the installation space.