Anti-overloading pulse power supply

By adopting a combined structure of current sensor, processing module and switching module in the pulse power supply, it monitors and prevents current overload in real time, and combines the alarm and heat dissipation design, the existing pulse power supply has solved the current overload and heat dissipation problems, significantly improving the safety and service life of the power supply.

CN222638409UActive Publication Date: 2025-03-18XIAN JIANNING ELECTRONIC TECH CO LTD
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Patent Information

Application Number
CN202421180898.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-28
Publication Date
2025-03-18
Estimated Expiration
2034-05-28

AI Technical Summary

Technical Problem

Existing pulsed power supplies are prone to excessive current generation during use, resulting in overload of the power supply, lacking an effective overload protection structure, and poor safety.

Method used

A pulse power supply that is anti-overload is designed, using a combined structure of a current sensor, processing module and switching module to monitor the current in real time and disconnect the power supply when the current is too high to prevent overload; at the same time, an alarm is set to remind the user; in addition, the design of the fan and ventilation holes is improved, the heat dissipation effect is improved.

Benefits of technology

It effectively prevents current overload, improves the safety of the power supply, promptly reminds users to perform maintenance, and extends the service life of the power supply by optimizing the heat dissipation design.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of pulse power supplies, and discloses an anti-overload pulse power supply, which comprises a shell, a power supply main body is arranged at the bottom end in the shell, and a top plate is arranged at the top end of the shell. According to the anti-overload pulse power supply, the current sensor, the processing module and the switch module are arranged, when the current of the power supply main body is too high, the current sensor can immediately sense the current, and then the power supply main body is disconnected through the processing module and the switch module, so that the situation that the power supply main body is burnt and the safety problem occurs due to the too high input current is prevented; when the current of the power supply main body is overloaded, the information sending module in the power supply main body enables the alarm to send out an alarm sound, so that a user can be timely reminded of overload of the power supply main body, and the user can conveniently and timely overhaul components in the power supply main body by timely reminding the user of overload of the power supply main body; the problems that an effective power supply overload protection structure does not exist, and safety is poor are solved.
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Description

Technical Field

[0001] The utility model relates to the technical field of pulse power supplies, in particular to an overload-proof pulse power supply. Background Art

[0002] Pulse power supplies include single positive pulse and dual positive and negative pulse power supplies. They adopt unique modulation technology and digital control. When pulse power supplies are used for electroplating gold, silver, nickel, tin and alloys, they can significantly improve the functionality of the coating. Pulse power supplies can meet the different needs of customers according to their needs.

[0003] There are still some problems with common pulse power supplies. For example, when using pulse power supplies, the current is easily too high, resulting in power overload. There is no effective power overload protection structure, the safety is poor, and it is easy to affect the user. Utility Model Content

[0004] The purpose of the present invention is to provide an overload-proof pulse power supply to solve the problem in the above-mentioned background technology that the power supply does not have an effective power overload protection structure and has poor safety.

[0005] To achieve the above object, the present invention provides the following technical solution: an overload-proof pulse power supply, comprising a housing, a power supply body disposed at the bottom end of the housing, a top plate disposed at the top end of the housing, a support frame fixedly connected to the top end of the top plate, and an overload-proof structure disposed inside the power supply body to prevent current overload;

[0006] The anti-overload structure includes a current sensor, a processing module and a switch module. A current sensor is provided on the left side of the power supply body, a switch module is provided on the right side of the power supply body, a processing module is provided on the right side of the switch module, an alarm is installed on the right side of the top of the top plate, and a ventilation hole is provided at the top of the support frame.

[0007] Preferably, a plurality of power supply components are provided inside the power supply body, and the current sensor and the switch module cooperate with each other.

[0008] Preferably, fixed plates are fixedly connected to both sides of the bottom end of the top plate, a movable plate is provided on the side of the fixed plate close to the outside, a spring is fixedly connected between the fixed plate and the movable plate, a damper is provided inside the spring, a limiting card rod is fixedly connected to the side of the movable plate close to the outside, limiting card slots are provided at the top ends of both sides of the interior of the shell, a pull rod is fixedly connected to the top end of the movable plate, and reserved slots are provided on both sides of the interior of the top plate.

[0009] Preferably, the limiting card rod is embedded in the limiting card slot, and the top plate is fixed by the limiting card slot and the limiting card rod.

[0010] Preferably, the pull rod is arranged inside the reserved groove, and the pull rod slides inside the reserved groove.

[0011] Preferably, the interior of the support frame is fixedly connected to a mounting plate, fans are installed on both sides of the bottom end of the mounting plate, a movable plate is provided at the top end of the interior of the support frame, the front end of the movable plate is fixedly connected to a connecting plate, and the top ends of both sides of the interior of the support frame are fixedly connected to the right support block.

[0012] Preferably, the movable plate is arranged at the top end of the movable plate support block, and the connecting plate is arranged at the front end of the support frame.

[0013] Preferably, the fans are provided in two groups, and the fans are symmetrically distributed about the vertical center line of the mounting plate.

[0014] Compared with the prior art, the beneficial effects of the present invention are: the anti-overload pulse power supply not only prevents current overload, facilitates installation and removal of the top plate, but also improves the heat dissipation effect;

[0015] (1) By providing a current sensor, a processing module, and a switch module, when the current of the power supply body is too high, the current sensor will immediately sense it, and then the power supply body will be disconnected through the processing module and the switch module to prevent the power supply body from burning due to excessive input current, thereby preventing safety problems. When the current of the power supply body is overloaded, the information sending module inside the power supply body will cause the alarm to sound an alarm, thereby promptly reminding the user that the power supply body is overloaded. Promptly reminding the user of the power supply body can facilitate the user to promptly repair the components inside the power supply body;

[0016] (2) By providing a fixed plate, a movable plate, a spring, a pull rod, a reserved groove, a limit slot, a limit rod and a damper, when the top plate needs to be installed, the pull rod is pulled, and the pull rod drives the movable plate to squeeze the spring, and then the top plate is placed on the top of the shell. The spring will use its own elasticity to drive the movable plate to drive the limit rod to be embedded in the inside of the limit slot, thereby fixing the top plate to prevent the top plate from accidentally detaching from the top of the shell. When the top plate needs to be disassembled to repair the components inside the shell, the pull rod is pulled, and the pull rod drives the limit rod to detach from the inside of the limit slot through the movable plate;

[0017] (3) By providing a mounting plate, a fan, a connecting plate and a movable plate, the fan is started, and the fan blows air to the inside of the shell to cool the inside of the shell, thereby preventing the temperature inside the shell from being too high and causing damage to the components inside the shell. When the fan is working, the movable plate can absorb moisture in the air to prevent moisture from entering the inside of the shell and affecting the components inside the shell. When the movable plate needs to be replaced, the connecting plate is pulled, and the connecting plate drives the movable plate to separate from the inside of the support frame, thereby facilitating the replacement of the movable plate. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 This is a schematic diagram of the front cross-sectional structure of the present utility model;

[0019] Figure 2 This is a schematic diagram of a top-view cross-sectional structure of the utility model;

[0020] Figure 3 This is a front view structural diagram of the utility model;

[0021] Figure 4 For the utility model Figure 1 Schematic diagram of the enlarged cross-section structure at point A in the middle.

[0022] In the figure: 1. Housing; 2. Power supply body; 3. Current sensor; 4. Fixing plate; 5. Top plate; 6. Support frame; 7. Mounting plate; 8. Fan; 9. Connecting plate; 10. Alarm; 11. Processing module; 12. Switch module; 13. Movable plate; 14. Spring; 15. Pull rod; 16. Reserved slot; 17. Limiting slot; 18. Limiting rod; 19. Damper. DETAILED DESCRIPTION

[0023] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0024] Example 1: Please refer to Figure 1-4 A pulse power supply with an overload protection function includes a housing 1, a power supply body 2 is provided at the bottom end of the housing 1, a top plate 5 is provided at the top end of the housing 1, a support frame 6 is fixedly connected to the top end of the top plate 5, and an overload protection structure is provided inside the power supply body 2 to prevent current overload;

[0025] The overload protection structure includes a current sensor 3, a processing module 11, and a switch module 12. The current sensor 3 is provided on the left side of the power supply body 2, the switch module 12 is provided on the right side of the power supply body 2, and the processing module 11 is provided on the right side of the switch module 12. An alarm 10 is installed on the right side of the top of the top plate 5, and a ventilation hole is provided on the top of the support frame 6.

[0026] The power supply body 2 is internally provided with multiple groups of power supply components, and the current sensor 3 and the switch module 12 cooperate with each other;

[0027] Specifically, if Figure 1As shown, when the current of the power supply body 2 is too high, the current sensor 3 will immediately sense it, and then disconnect the power supply body 2 through the processing module 11 and the switch module 12 to prevent the power supply body 2 from burning due to the input current being too high, thereby preventing safety problems. When the current of the power supply body 2 is overloaded, the information sending module inside the power supply body 2 will cause the alarm 10 to sound an alarm, thereby promptly reminding the user that the power supply body 2 is overloaded. Reminding the user of the power supply body 2 in time can facilitate the user to promptly repair the components inside the power supply body 2.

[0028] Embodiment 2: The two sides of the bottom end of the top plate 5 are fixedly connected with the fixed plate 4, and the side of the fixed plate 4 close to the outside is provided with a movable plate 13, a spring 14 is fixedly connected between the fixed plate 4 and the movable plate 13, and a damper 19 is provided inside the spring 14. The side of the movable plate 13 close to the outside is fixedly connected with a limit card rod 18, and the top ends of the two sides of the interior of the shell 1 are provided with a limit card groove 17. The top end of the movable plate 13 is fixedly connected with a pull rod 15, and reserved grooves 16 are provided on both sides of the interior of the top plate 5. The limit card rod 18 is embedded in the inside of the limit card groove 17. The top plate 5 is fixed by the limit card groove 17 and the limit card rod 18. The pull rod 15 is provided inside the reserved groove 16, and the pull rod 15 slides inside the reserved groove 16.

[0029] Specifically, if Figure 1 、 Figure 2 、 Figure 3 and Figure 4 As shown, when the top plate 5 needs to be installed, the pull rod 15 is pulled, and the pull rod 15 drives the movable plate 13 to squeeze the spring 14, and then the top plate 5 is placed on the top of the shell 1. The spring 14 will use its own elasticity to make the movable plate 13 drive the limiting card rod 18 to be embedded in the inside of the limiting card slot 17, so that the top plate 5 can be fixed to prevent the top plate 5 from accidentally detaching from the top of the shell 1. When the top plate 5 needs to be disassembled to repair the components inside the shell 1, the pull rod 15 is pulled, and the pull rod 15 drives the limiting card rod 18 to detach from the inside of the limiting card slot 17 through the movable plate 13.

[0030] Example 3: The interior of the support frame 6 is fixedly connected to a mounting plate 7, fans 8 are installed on both sides of the bottom end of the mounting plate 7, a movable plate 13 is provided at the top end of the interior of the support frame 6, a connecting plate 9 is fixedly connected to the front end of the movable plate 13, the top ends of both sides of the interior of the support frame 6 are fixedly connected to the right support block, the movable plate 13 is provided at the top end of the movable plate 13 support block, the connecting plate 9 is provided at the front end of the support frame 6, two groups of fans 8 are provided, and the fans 8 are symmetrically distributed about the vertical center line of the mounting plate 7;

[0031] Specifically, if Figure 1 、 Figure 2 and Figure 3As shown, the fan 8 is started, and the fan 8 blows air to the interior of the shell 1 to cool down the interior of the shell 1, thereby preventing the temperature inside the shell 1 from being too high and causing damage to the components inside the shell 1. When the fan 8 is working, the movable plate 13 can absorb moisture in the air to prevent moisture from entering the interior of the shell 1 and affecting the components inside the shell 1. When the movable plate 13 needs to be replaced, the connecting plate 9 is pulled, and the connecting plate 9 drives the movable plate 13 to separate from the interior of the support frame 6, thereby facilitating the replacement of the movable plate 13.

[0032] Working principle: When the utility model is in use, it is necessary to pull the pull rod 15 when installing the top plate 5. The pull rod 15 drives the movable plate 13 to squeeze the spring 14, and then the top plate 5 is placed on the top of the shell 1. The spring 14 will use its own elasticity to make the movable plate 13 drive the limit card rod 18 to be embedded in the inside of the limit card slot 17, so that the top plate 5 can be fixed to prevent the top plate 5 from accidentally detaching from the top of the shell 1. When the current of the power supply body 2 is too high, the current sensor 3 will immediately sense it, and then the power supply body 2 will be disconnected through the processing module 11 and the switch module 12 to prevent the power supply body 2 from burning due to excessive input current and causing safety problems. When the current of the power supply body 2 is overloaded, the information sending module inside the power supply body 2 will cause the alarm 10 to sound an alarm, so that the user can promptly remind the power supply. When the main body 2 is overloaded, the fan 8 is started when the power supply main body 2 is working. The fan 8 blows air to the inside of the shell 1 to cool down the inside of the shell 1, thereby preventing the temperature inside the shell 1 from being too high and causing damage to the components inside the shell 1. When the fan 8 is working, the movable plate 13 can absorb moisture in the air to prevent moisture from entering the inside of the shell 1 and affecting the components inside the shell 1. When the movable plate 13 needs to be replaced, the connecting plate 9 is pulled, and the connecting plate 9 drives the movable plate 13 to disengage from the inside of the support frame 6, thereby facilitating the replacement of the movable plate 13. When the top plate 5 needs to be removed to repair the components inside the shell 1, the pull rod 15 is pulled, and the pull rod 15 drives the limit card rod 18 to disengage from the inside of the limit card slot 17 through the movable plate 13, thereby making the top plate 5 lose its fixation. If the top plate 5 loses its fixation, the top plate 5 can be removed.

[0033] It will be apparent to those skilled in the art that the present invention is not limited to the details of the exemplary embodiments described above and that the present invention can be implemented in other specific forms without departing from the spirit or essential characteristics of the present invention. Therefore, the embodiments should be considered in all respects as illustrative and non-restrictive, and the scope of the present invention is defined by the appended claims, not the foregoing description, and all variations within the meaning and range of equivalents of the claims are intended to be encompassed within the present invention. Any reference sign in a claim should not be construed as limiting the claim to which it relates.

Claims

1. An overload-proof pulse power supply, comprising a housing (1), characterized in that: A power source body (2) is arranged at the bottom end of the housing (1), a top plate (5) is arranged at the top end of the housing (1), a support frame (6) is fixedly connected to the top end of the top plate (5), and an anti-overload structure for preventing current overload is arranged inside the power source body (2); The overload protection structure comprises a current sensor (3), a processing module (11) and a switch module (12); the current sensor (3) is arranged on the left side inside the power source body (2); the switch module (12) is arranged on the right side inside the power source body (2); the processing module (11) is arranged on the right side of the switch module (12); an alarm (10) is installed on the right side of the top of the top plate (5); and a ventilation hole is opened at the top of the support frame (6).

2. The overload-proof pulse power supply according to claim 1, characterized in that: A plurality of power supply components are arranged inside the power supply body (2), and the current sensor (3) and the switch module (12) cooperate with each other.

3. The overload-proof pulse power supply according to claim 1, characterized in that: Fixed plates (4) are fixedly connected to both sides of the bottom end of the top plate (5); a movable plate (13) is arranged on one side of the fixed plate (4) close to the outside; a spring (14) is fixedly connected between the fixed plate (4) and the movable plate (13); a damper (19) is arranged inside the spring (14); a limiting clamping rod (18) is fixedly connected to one side of the movable plate (13) close to the outside; limiting clamping grooves (17) are provided at the top ends of both sides of the interior of the housing (1); a pull rod (15) is fixedly connected to the top end of the movable plate (13); and reserved grooves (16) are provided on both sides of the interior of the top plate (5).

4. The overload-proof pulse power supply according to claim 3, characterized in that: The limiting clamp rod (18) is embedded in the limiting clamp groove (17), and the top plate (5) is fixed by the limiting clamp groove (17) and the limiting clamp rod (18).

5. The overload-proof pulse power supply according to claim 3, characterized in that: The pull rod (15) is arranged inside the reserved groove (16), and the pull rod (15) slides inside the reserved groove (16).

6. The overload-proof pulse power supply according to claim 1, characterized in that: The support frame (6) is fixedly connected to a mounting plate (7) inside, and fans (8) are installed on both sides of the bottom of the mounting plate (7). A movable plate (13) is provided at the top end inside the support frame (6), and a connecting plate (9) is fixedly connected to the front end of the movable plate (13). The top ends of both sides inside the support frame (6) are fixedly connected to the right support block.

7. The overload-proof pulse power supply according to claim 6, characterized in that: The movable plate (13) is arranged at the top end of the movable plate (13) support block, and the connecting plate (9) is arranged at the front end of the support frame (6).

8. The overload-proof pulse power supply according to claim 6, characterized in that: The fans (8) are provided in two groups, and the fans (8) are symmetrically distributed about the vertical center line of the mounting plate (7).