Dewatering equipment of withering trough for tea processing
By designing tea processing and withering tank water removal equipment, and using motor drive to place mesh boards and push boards, the rapid collection and launch of tea leaves is achieved, solving the problem of time-consuming and labor-consuming tea collection in existing equipment, and improving the effectiveness of equipment through isolation nets and support structures.
Patent Information
- Application Number
- CN202421393562.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-18
- Publication Date
- 2025-03-21
- Estimated Expiration
- 2034-06-18
AI Technical Summary
After the tea withering trough water removal equipment is over, staff need to manually collect the tea, which is time-consuming and labor-intensive, and can easily cause the tea to fall into the fan and cause inconvenience to clean.
A tea leaf processing trough water removal equipment is designed, including a tank body, a fan, a mounting plate, a controller, a placement assembly and a material push assembly. The placement mesh plate is driven by motor A to rotate 90 degrees, so that the tea leaves fall into the groove body, and motor B drives the push plate to move to the right, pushing the tea leaves out of the groove body, making it easier to collect centrally. At the same time, an isolation net is set up to prevent the tea leaves from falling into the fan, and the support blocks and fixing rods enhance the structural strength of the placed mesh plate.
It realizes rapid and centralized collection of tea, saves time and effort, avoids cleaning inconvenience caused by falling into the fan, and enhances the structural strength of the mesh plate to prevent bending.
Smart Images

Figure CN222639628U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of tea processing equipment, in particular to a tea processing withering tank dewatering device. Background Art
[0002] Withering is the process of spreading the picked green tea leaves to a certain thickness and drying them in the sun to make them wilt. During the withering process, the fresh leaves undergo a series of changes: their moisture content decreases, and the leaves become soft, making them easier to roll into strips.
[0003] Existing withering trough dewatering equipment generally includes a fan, a trough body, and a placement screen. After the tea leaves to be withered are spread flat on the placement screen, the placement screen is placed in the trough body to wait for withering. The fan blows air into the interior of the trough body, and the air passes through the mesh holes on the placement screen to contact the tea leaves, so that the moisture in the tea leaves is quickly taken away, thereby achieving tea withering and dewatering. However, during the use of the existing withering trough dewatering equipment, after the tea leaves are withered, the staff is required to collect the tea leaves on the placement screen, and the placement screen is generally set to be relatively long, which makes it time-consuming and labor-intensive for the staff to collect the tea leaves. Utility Model Content
[0004] In order to overcome the above-mentioned shortcomings in the prior art, the utility model provides a dewatering device for a tea processing withering trough.
[0005] Technical solution: A tea processing withering trough dewatering equipment, including a trough body, a fan, a mounting plate and a controller. The fan is installed on the outer wall of the left panel of the trough body. A circular opening is opened on the left panel of the trough body. The fan is connected to the internal space of the trough body through the circular opening. A mounting plate is fixedly connected to the left side of the top of the trough body, and a controller is fixedly connected to the top of the mounting plate. It also includes a placing component and a pushing component. A placing component for placing tea leaves and pouring tea leaves into the trough body is provided inside the trough body, and a pushing component for pushing the tea leaves in the trough body to the right is provided on the trough body.
[0006] In addition, it is particularly preferred that the placement component includes a short shaft, a trapezoidal plate, a placement mesh plate and a motor A, the short shafts are rotatably connected to the left and right panels of the trough body, the ends of the two short shafts close to each other are fixedly connected to the trapezoidal plates, the placement mesh plate is fixedly connected between the tops of the two trapezoidal plates, the motor A is installed on the right side of the trough body, and the output shaft end of the motor A is fixedly connected to the right end of the adjacent short shaft.
[0007] In addition, it is particularly preferred that the pushing assembly includes a connecting plate, a pushing plate, a fixed seat, a threaded rod, a pulley, a transmission belt and a motor B, connecting plates are slidably arranged on the tops of the front and rear panels of the trough body, a pushing plate is fixedly connected between the bottoms of the two connecting plates, the two connecting plates and the pushing plate can be embedded on the inner wall of the left panel of the trough body, the left and right sides of the trough body are symmetrically fixedly connected with fixed seats front and back, a threaded rod is rotatably connected between the two fixed seats located on the same side in the front and rear directions, the two threaded rods pass through the upper parts of adjacent connecting plates and are respectively matched with the threads of the two connecting plates, the left ends of the two threaded rods are fixedly connected with pulleys, a transmission belt is wound between the two pulleys, a motor B is installed on the left side of the trough body, and the output shaft end of the motor B is fixedly connected to the left end of the adjacent threaded rod.
[0008] In addition, it is particularly preferred that an isolation net is further included, and the isolation net is arranged at the circular opening opened on the left panel of the trough body.
[0009] In addition, it is particularly preferred that a support block is further included, and two support blocks are fixedly connected in the middle of the rear inner wall of the trough body.
[0010] In addition, it is particularly preferred that it also includes fixing rods and support plates, two fixing rods are fixedly connected between the two trapezoidal plates, three support plates are fixedly connected between the two fixing rods at intervals, and the tops of the three support plates are fixedly connected to the bottom where the mesh plate is placed.
[0011] In addition, it is particularly preferred that it further includes a rotating plate and a magnetic strip, the right side of the slot body is rotatably connected to the rotating plate, and the magnetic strip is arranged on the rotating plate.
[0012] Beneficial effects: 1. Motor A drives the placement screen to rotate 90 degrees, so that the tea leaves placed on it fall into the trough body. Motor B drives the push plate to move to the right through the threaded rod and the connecting plate, thereby pushing the tea leaves falling in the trough body out of the trough body through the square opening. In this way, it is convenient to collect the tea leaves that have finished withering, saving time and effort.
[0013] 2. By providing an isolation net, tea leaves can be prevented from falling into the fan from the circular opening, thus avoiding the inconvenience of cleaning later.
[0014] 3. When the mesh plate is placed in a horizontal state, the support block supports the middle part to prevent it from bending. The fixing rod and the support plate are optimally arranged to enhance the structural strength of the mesh plate and avoid bending of the middle part of the mesh plate during rotation due to the mesh plate being placed too long. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] Figure 1 It is a three-dimensional structural schematic diagram of the utility model.
[0016] Figure 2It is a three-dimensional structural schematic diagram of the motor A, pulley and transmission belt of the utility model.
[0017] Figure 3 It is an exploded schematic diagram of the three-dimensional structure of the isolation net, support blocks and fixing rods of the utility model.
[0018] Figure 4 It is a three-dimensional structural schematic diagram of the fixed seat and the rotating plate etc. of the utility model.
[0019] Among them, the above-mentioned drawings include the following figure marks: 1. trough body, 2. fan, 3. mounting plate, 31. controller, 41. short shaft, 42. trapezoidal plate, 43. placement screen plate, 44. motor A, 51. connecting plate, 52. push plate, 53. fixed seat, 54. threaded rod, 55. pulley, 56. transmission belt, 57. motor B, 6. isolation net, 7. support block, 8. fixing rod, 81. support plate, 9. rotating plate, 91. magnetic strip. DETAILED DESCRIPTION
[0020] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0021] Embodiment: A tea processing withering tank dewatering device, such as Figure 1-Figure 4 As shown, it includes a trough body 1, a fan 2, a mounting plate 3 and a controller 31. The fan 2 is installed on the outer wall of the left panel of the trough body 1 by bolts. A circular opening is opened on the left panel of the trough body 1. The fan 2 is connected with the internal space of the trough body 1 through the circular opening. A mounting plate 3 is welded and fixed on the left side of the top of the trough body 1. The controller 31 is installed on the top of the mounting plate 3 by bolts. It also includes a placing component and a pushing component. The inner side of the trough body 1 is provided with a placing component for placing tea leaves and pouring the tea leaves into the trough body 1. The trough body 1 is provided with a pushing component for pushing the tea leaves in the trough body 1 to the right.
[0022] like Figure 1-Figure 3 As shown, the placement component includes a short shaft 41, a trapezoidal plate 42, a placement mesh plate 43 and a motor A44. The short shaft 41 is rotatably connected to the left and right panels of the trough body 1. The ends of the two short shafts 41 close to each other are welded and fixed with a trapezoidal plate 42. A placement mesh plate 43 for placing tea leaves is welded and fixed between the tops of the two trapezoidal plates 42. The motor A44 is installed on the right side of the trough body 1 by bolts, and the output shaft end of the motor A44 is fixedly connected to the right end of the adjacent short shaft 41 by a coupling.
[0023] like Figure 1-Figure 4 As shown, the push assembly includes a connecting plate 51, a push plate 52, a fixed seat 53, a threaded rod 54, a pulley 55, a transmission belt 56 and a motor B57. The tops of the front and rear panels of the trough body 1 are slidably provided with connecting plates 51, and a push plate 52 is welded and fixed between the bottoms of the two connecting plates 51. The two connecting plates 51 and the push plate 52 can be embedded on the inner wall of the left panel of the trough body 1. The left and right sides of the trough body 1 are symmetrically welded and fixed with fixed seats 53. A threaded rod 54 is rotatably connected between the two fixed seats 53 on the same side in the front and rear direction. The two threaded rods 54 are rotatably connected. The threaded rods 54 all penetrate the upper parts of the adjacent connecting plates 51 and are respectively threadedly matched with the two connecting plates 51. The left ends of the two threaded rods 54 are fixedly connected with pulleys 55, and a transmission belt 56 is wound between the two pulleys 55. A motor B57 is installed on the left side of the trough body 1 by bolts, and the output shaft end of the motor B57 is fixedly connected to the left end of the adjacent threaded rod 54. A square opening is opened on the right panel of the trough body 1, and tea leaves falling into the trough body 1 can be separated from the trough body 1 through the square opening. The fan 2, motor A44, and motor B57 are all electrically connected to the controller 31.
[0024] First, the staff spreads the tea leaves on the top of the placement screen 43, and starts the fan 2 through the controller 31. The fan 2 blows air into the trough 1 to take away the moisture in the tea leaves to reduce the time taken for withering. After the tea leaves are withered and dehydrated, the staff turns off the fan 2 through the controller 31 and starts the motor A44 at the same time. The motor A44 drives the adjacent short shaft 41 to rotate 90 degrees, thereby driving the placement screen 43 to rotate 90 degrees through the trapezoidal block. The tea leaves spread on the placement screen 43 immediately fall down into the trough 1. The staff then starts the motor B57 through the controller 31. The motor B57 drives the threaded rod 54 connected to it to rotate, and through the pulley 55 and the transmission belt 5 6 drives another threaded rod 54 to rotate synchronously, thereby pushing the two connecting plates 51 to move to the right synchronously, and the push plate 52 follows the connecting plate 51 to move to the right, thereby pushing the tea leaves fallen in the trough body 1 to the right, and finally pushing them away from the trough body 1 from the square opening. The staff can place the collecting device at the square opening, so that the tea leaves after withering can be quickly collected in a centralized manner, saving time and effort. After the tea leaves are collected, it is only necessary to start the motor B57 and the motor A44 again in turn. The motor B57 and the motor A44 rotate in opposite directions, thereby driving the push plate 52 and the placing screen plate 43 to reset in turn. At this time, another batch of tea leaves can be spread on the placing screen plate 43 to wither them.
[0025] like Figure 3 As shown, an isolation net 6 is also included, and the isolation net 6 is clamped and fixed at the circular opening opened on the left panel of the tank body 1.
[0026] When the screen plate 43 is rotated 90 degrees, the tea leaves fall naturally, and the isolation net 6 can block the tea leaves that are about to fall into the fan 2 from the circular opening, thereby preventing the tea leaves from affecting the fan 2 and avoiding the inconvenience of cleaning.
[0027] like Figure 3 As shown, it also includes a support block 7, and two support blocks 7 are welded and fixed in the middle of the rear inner wall of the tank body 1.
[0028] The support block 7 can support the middle of the placement screen plate 43 when the placement screen plate 43 is in a horizontal state, so as to prevent the middle of the placement screen plate 43 from bending due to the pressure of the tea leaves and its own gravity.
[0029] like Figure 3 As shown, it also includes a fixing rod 8 and a support plate 81. Two fixing rods 8 are welded and fixed between the two trapezoidal plates 42. Three support plates 81 are welded and fixed between the two fixing rods 8 at intervals. The tops of the three support plates 81 are all welded and fixed to the bottom of the mesh plate 43.
[0030] The fixing rod 8 and the supporting plate 81 can enhance the structural strength of the placement screen plate 43 and prevent the placement screen plate 43 from being bent in the middle during the rotation process due to being too long.
[0031] like Figure 3 and Figure 4 As shown, it also includes a rotating plate 9 and a magnetic strip 91. The right side of the slot body 1 is rotatably connected to the rotating plate 9, and the magnetic strip 91 is clamped on the rotating plate 9.
[0032] During the withering and dehydration process of tea leaves, the rotating plate 9 closes the square opening to prevent small animals or other debris from entering the trough body 1 through the square opening, thereby preventing the interior of the trough body 1 from being polluted. The setting of the magnetic strip 91 enables the rotating plate 9 to be magnetically fixed to the trough body 1 through magnetic force, preventing the rotating plate 9 from being easily opened.
[0033] The above embodiments are only preferred embodiments of the present invention and are not intended to limit the scope of implementation of the present invention. Therefore, any equivalent changes made to the contents described in the claims of the present invention should be included in the scope of the claims of the present invention.
Claims
1. A tea processing withering trough dewatering device, comprising a trough body (1), a fan (2), a mounting plate (3) and a controller (31), wherein the fan (2) is mounted on the outer wall of the left panel of the trough body (1), a circular opening is opened on the left panel of the trough body (1), and the fan (2) is connected to the internal space of the trough body (1) through the circular opening, a mounting plate (3) is fixedly connected to the left side of the top of the trough body (1), and a controller (31) is fixedly connected to the top of the mounting plate (3), wherein the fan (2) is mounted on the outer wall of the left panel of the trough body (1), and a circular opening is opened on ... It also comprises a placing component and a pushing component. The inner side of the trough body (1) is provided with a placing component for placing tea leaves and being able to pour the tea leaves into the trough body (1). The trough body (1) is provided with a pushing component for pushing the tea leaves in the trough body (1) to the right.
2. A tea processing withering trough dewatering device according to claim 1, characterized in that: The placement assembly comprises a short shaft (41), a trapezoidal plate (42), a placement screen plate (43) and a motor A (44); the short shaft (41) is rotatably connected to the left and right panels of the trough body (1); the ends of the two short shafts (41) close to each other are fixedly connected to the trapezoidal plates (42); the placement screen plate (43) is fixedly connected between the tops of the two trapezoidal plates (42); the motor A (44) is installed on the right side of the trough body (1); the output shaft end of the motor A (44) is fixedly connected to the right end of the adjacent short shaft (41).
3. A tea processing withering tank dewatering device according to claim 2, characterized in that: The pusher assembly comprises a connecting plate (51), a push plate (52), a fixed seat (53), a threaded rod (54), a pulley (55), a transmission belt (56) and a motor B (57). The tops of the front and rear panels of the trough body (1) are both slidably provided with connecting plates (51). The bottoms of the two connecting plates (51) are fixedly connected with a push plate (52). The two connecting plates (51) and the push plate (52) can be embedded on the inner wall of the left panel of the trough body (1). The left and right sides of the trough body (1) are both symmetrically fixedly connected with the fixed seats (53). A threaded rod (54) is rotatably connected between two fixing seats (53) located on the same side in the front-back direction. The two threaded rods (54) penetrate the upper part of the adjacent connecting plates (51) and are respectively threadedly matched with the two connecting plates (51). The left ends of the two threaded rods (54) are fixedly connected with pulleys (55). A transmission belt (56) is wound between the two pulleys (55). A motor B (57) is installed on the left side of the trough body (1). The output shaft end of the motor B (57) is fixedly connected to the left end of the adjacent threaded rod (54).
4. A tea processing withering tank dewatering device according to claim 3, characterized in that: It also includes an isolation net (6), which is arranged at the circular opening on the left panel of the tank body (1).
5. A tea processing withering tank dewatering device according to claim 4, characterized in that: It also includes a support block (7), and two support blocks (7) are fixedly connected in the middle of the rear inner wall of the tank body (1).
6. A tea processing withering tank dewatering device according to claim 5, characterized in that: It also includes fixing rods (8) and support plates (81), wherein two fixing rods (8) are fixedly connected between the two trapezoidal plates (42), and three support plates (81) are fixedly connected between the two fixing rods (8) at intervals, and the tops of the three support plates (81) are fixedly connected to the bottom of the mesh plate (43) placed thereon.
7. A tea processing withering tank dewatering device according to claim 6, characterized in that: It also comprises a rotating plate (9) and a magnetic strip (91); the right side of the tank body (1) is rotatably connected to the rotating plate (9), and the rotating plate (9) is provided with a magnetic strip (91).