Circulating pipeline device for primary curing of shredded konjac
By changing the rotation channel of the konjac silk preliminary maturation device to a circulating pipeline transportation, the problem of large area of the device and high heat loss is solved, and a more efficient maturation process and a safer production environment are achieved.
Patent Information
- Application Number
- CN202420747752.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-11
- Publication Date
- 2025-03-21
- Estimated Expiration
- 2034-04-11
AI Technical Summary
The existing konjac silk preliminary maturation device covers a large area and loses a lot of heat, resulting in poor temperature stability of the maturation water and harsh production environment.
The initial maturation of konjac silk circulation pipeline device is adopted to change the open rotation channel into a circulation pipeline transportation, and the traditional flat pipeline is changed to a top and bottom setting to reduce the floor area and avoid heat loss and steam dissipation through the insulation pipeline.
It reduces the floor area, avoids heat loss and steam dissipation, improves the stability of the temperature of the marinated water, and improves the safety of the production environment.
Smart Images
Figure CN222639691U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of konjac noodle production, in particular to a konjac noodle preliminary ripening circulation pipeline device. Background Art
[0002] The production process of konjac noodles includes: adding konjac flour to water to prepare konjac flour liquid, and stirring it into a technological glue state, then adding alkali solution and continuing to stir, and then squeezing it into vermicelli, soaking the vermicelli in hot water (the heating temperature is set to 70°C) for preliminary ripening and shaping, which takes 5 to 6 minutes, and then entering the ripening barrel for soaking for more than 24 hours to complete the final ripening.
[0003] In order to realize continuous production, the existing konjac shreds preliminary ripening device adopts a flat rotary channel, the channel is filled with hot water, and the konjac shreds are ripened while moving along with the hot water in the channel, thereby realizing continuous production. However, the flat rotary channel not only occupies a large area, but is also generally open, which results in a large heat loss during the ripening process, and the steam is emitted into the air, resulting in a relatively poor production environment. Utility Model Content
[0004] The utility model aims to provide a konjac shreds preliminary ripening circulation pipeline device, by changing the open rotary channel into a circulation pipeline for transportation, thereby changing the traditional flat pipeline into an up-and-down arrangement, that is, reducing the floor space; and avoiding heat loss, while preventing steam from being emitted into the air, causing a relatively bad environment.
[0005] In order to achieve the above-mentioned purpose, the utility model provides a konjac shreds preliminary ripening circulation pipeline device, comprising a frame, on which a circulation pipeline is installed; a feeding trough is arranged at the inlet position of the circulation pipeline, an extruder is installed on the feeding trough, konjac shreds extruded by the extruder fall into the feeding trough, and a hot water inlet is arranged at one end of the feeding trough away from the circulation pipeline; a receiving trough is arranged at the outlet position of the circulation pipeline, a water tank is connected to the bottom of the receiving trough, a filtering conveyor is arranged in the receiving trough, the konjac shreds discharged from the circulation pipeline fall into the filtering conveyor, and a filtering conveyor belt is arranged on the filtering conveyor; a heating device is arranged in the water tank, and the water tank is connected to the hot water inlet through a water pump.
[0006] After adopting the above structure, by injecting hot water in the water tank into the feed trough from the hot water inlet, the konjac shreds extruded by the extruder fall into the hot water in the feed trough, and enter the circulation pipeline with the hot water for circulation and maturation. The setting of the circulation pipeline changes the traditional flat pipeline to an up-and-down setting, which reduces the floor space and avoids heat loss, while preventing steam from being emitted into the air, causing a relatively bad environment.
[0007] In order to prevent the konjac vermicelli from floating into the vicinity of the hot water inlet and being broken by the impact of the water flow, a protective net is provided over the hot water inlet.
[0008] In order to facilitate disassembly and maintenance, the circulation pipeline includes multiple groups of U-shaped pipe units arranged vertically, and the upper and lower adjacent U-shaped pipe units are sealed and connected by semicircular arc heads.
[0009] In order to realize the disassembly of the U-shaped pipe unit for easy maintenance, the U-shaped pipe unit includes two straight-through pipes and a semicircular arc head which is sealed and detachably connected to one end thereof.
[0010] In order to facilitate better cleaning of the semicircular arc head and avoid clogging, the semicircular arc head includes two detachably connected 1 / 4 arc heads.
[0011] In order to achieve a sealed connection, a high-temperature resistant sealing gasket is clamped between the semicircular arc head and the adjacent straight-through pipe.
[0012] In order to reduce heat loss, the circulation pipe is an insulated pipe.
[0013] In order to drain the konjac shreds and hot water, the feed trough includes a trough body, and a discharge baffle is arranged at one end of the trough body close to the circulation pipeline, and the discharge baffle is conical.
[0014] In order to avoid water flow turbulence, the bottom of the trough body is a U-shaped groove, and there is a smooth transition between the U-shaped groove and the discharge baffle.
[0015] After adopting the above technical solution, the beneficial effects of the utility model are:
[0016] The utility model discloses a konjac shreds preliminary ripening circulation pipeline device, which solves the technical problems that the konjac shreds preliminary ripening device in the prior art occupies a large area, has a large heat loss, causes poor temperature stability of preliminary ripening water, and has a bad production environment. The utility model changes the open rotary channel into a circulation pipeline transportation, thereby changing the traditional flat pipeline into an up-and-down arrangement, which reduces the occupied area and avoids heat loss, and at the same time avoids the dissipation of steam into the air, which causes a relatively bad environment. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 This is a structural schematic diagram of a konjac shreds preliminary ripening circulation pipeline device of the utility model;
[0018] Figure 2 yes Figure 1 A schematic diagram of the structure of the U-shaped pipe unit installed on the middle frame;
[0019] Figure 3 yes Figure 2 Schematic diagram of the structure of the middle feed chute.
[0020] In the figure, 1. frame, 2. circulation pipeline, 21. U-shaped pipe unit, 211. straight pipe, 22. semicircular arc head, 3. feed trough, 30. trough body, 31. hot water inlet, 32. protective net, 33. discharge baffle, 4. extruder, 5. receiving trough, 51. water tank, 52. filter conveyor. DETAILED DESCRIPTION
[0021] The utility model is further described below in conjunction with the accompanying drawings.
[0022] The positions mentioned in this specification are based on the positions of the konjac shreds preliminary ripening circulation pipeline device of the utility model when it is working normally, and do not limit the positions during storage and transportation. They only represent relative position relationships, not absolute position relationships.
[0023] like Figure 1 , Figure 2 and Figure 3 As shown in the figure, a konjac shreds preliminary ripening circulation pipeline device comprises a frame 1, on which a circulation pipeline 2 is installed. The circulation pipeline 2 can be a ceramic pipeline or a stainless steel pipeline, and is preferably a stainless steel pipeline in the present embodiment. In order to avoid excessive heat loss, the circulation pipeline 2 is a heat-insulating pipeline, and a heat-insulating layer can be coated on the outside of the circulation pipeline 2 to keep the circulation pipeline 2 warm.
[0024] The circulation pipeline 2 can be an annular pipeline. In order to adapt to the installation space in the present embodiment, the circulation pipeline 2 includes a plurality of groups of U-shaped pipe units 21 arranged up and down, and the U-shaped pipe units 21 are fixed on the frame 1. The U-shaped pipe units 21 adjacent to each other are sealed and connected by semicircular arc heads 22. By arranging the semicircular arc heads 22, a smooth transition is achieved when the konjac silk and water are circulated, and no collision is caused.
[0025] The U-shaped tube unit 21 may be an integral structure. In this embodiment, in order to facilitate the disassembly and cleaning of the U-shaped tube unit 21, the U-shaped tube unit 21 is a split structure, including two straight tubes 211 and a semicircular arc head 22 that is sealed and detachably connected to one end thereof.
[0026] In order to ensure a sealed connection, a high temperature resistant sealing gasket is sandwiched between the semicircular arc head 22 and the adjacent straight pipe 211. Flanges are provided at both ends of the semicircular arc head 22 and the straight pipe 211, respectively, and the flanges at both ends of the semicircular arc head 22 and the flanges of the straight pipe 211 are fixedly connected by bolts.
[0027] In order to facilitate the disassembly of the semicircular arc head 22, the semicircular arc head 22 includes two detachably connected 1 / 4 arc heads.
[0028] The inlet position of the circulation pipeline 2 is provided with a feed trough 3, on which an extruder 4 is installed, and the konjac shreds extruded by the extruder 4 fall into the feed trough 3. The feed trough 3 comprises a cell body 30, and an end of the cell body 30 away from the circulation pipeline 2 is provided with a hot water inlet 31, and a protective net 32 is provided on the hot water inlet 31; an end of the cell body 30 close to the circulation pipeline 2 is provided with a discharging baffle 33, and the discharging baffle 33 is tapered, which gradually guides the konjac shreds and water in the cell body 30 into the circulation pipeline 2. The bottom of the cell body 30 is a U-shaped groove, and its bottom and the bottom of the discharging baffle 33 are smoothly transitioned to avoid edges and corners, thereby avoiding the impact disorder of the water flow. The feed trough 3 is connected to the inlet position of the circulation pipeline 2 by a flange.
[0029] A receiving trough 5 is provided at the outlet of the circulation pipeline 2, and a water tank 51 is connected to the bottom of the receiving trough 5. A filtering conveyor 52 is provided in the receiving trough 5. The konjac shreds discharged from the circulation pipeline 2 fall onto the filtering conveyor 52, and a filtering conveyor belt is provided on the filtering conveyor 52; a heating device is provided in the water tank 51, and the water tank 51 is connected to the hot water inlet 31 through a water pump.
[0030] like Figure 1 , Figure 2 and Figure 3 As shown together, the working process of a konjac noodle preliminary ripening circulation pipeline device is as follows:
[0031] Hot water is transported to the hot water inlet 31 by a water pump, and then enters the circulation pipe 2 for circulation; the konjac noodles extruded by the extruder 4 fall into the hot water in the feed trough 3 for preliminary ripening and shaping, and circulate in the circulation pipe 2 with the hot water, and finally fall onto the filtering conveyor 52. The water falls into the water tank 51 after being filtered from the filtering conveyor belt, and after being heated, it re-participates in the circulation, and the ripened konjac noodles are output through the filtering conveyor 52.
[0032] The utility model discloses a konjac shreds preliminary ripening circulation pipeline device, which solves the technical problems that the konjac shreds preliminary ripening device in the prior art occupies a large area, has a large heat loss, causes poor temperature stability of preliminary ripening water, and has a bad production environment. The utility model changes the open rotary channel into a circulation pipeline transportation, thereby changing the traditional flat pipeline into an up-and-down arrangement, which reduces the occupied area and avoids heat loss, and at the same time avoids the dissipation of steam into the air, which causes a relatively bad environment.
[0033] Of course, the above description is not a limitation of the present invention, and the present invention is not limited to the above examples. Changes, modifications, additions or substitutions made by technicians in this technical field within the essential scope of the present invention should also fall within the protection scope of the present invention.
Claims
1. A konjac shreds preliminary ripening circulation pipeline device, characterized in that: It comprises a frame, on which a circulation pipeline is installed; The inlet position of the circulating pipeline is provided with a feed trough, an extruder is installed on the feed trough, the konjac shreds extruded by the extruder fall into the feed trough, and the feed trough is provided with a hot water inlet at one end away from the circulating pipeline; The outlet position of the circulating pipeline is provided with a receiving trough, the bottom of the receiving trough is connected with a water tank, a filtering conveyor is provided in the receiving trough, the konjac shreds discharged from the circulating pipeline fall into the filtering conveyor, and a filtering conveyor belt is provided on the filtering conveyor; A heating device is arranged in the water tank, and the water tank is connected to the hot water inlet through a water pump.
2. a kind of konjac silk preliminary ripening circulation pipeline device according to claim 1, is characterized in that: A protective net is provided on the upper cover of the hot water inlet.
3. a kind of konjac silk preliminary ripening circulation pipeline device according to claim 1, is characterized in that: The circulation pipeline includes a plurality of groups of U-shaped pipe units arranged vertically, and the U-shaped pipe units adjacent to each other are sealed and connected via semicircular arc heads.
4. a kind of konjac silk preliminary ripening circulation pipeline device according to claim 3, it is characterized in that: The U-shaped pipe unit comprises two straight pipes and a semicircular arc head which is detachably connected to one end of the two straight pipes.
5. A konjac silk preliminary ripening circulation pipeline device according to claim 4, characterized in that: The semicircular arc head comprises two detachably connected 1 / 4 arc heads.
6. A konjac shreds preliminary ripening circulation pipeline device according to claim 5, characterized in that: A high temperature resistant sealing gasket is clamped between the semicircular arc head and the adjacent straight-through pipe.
7. A konjac silk preliminary ripening circulation pipeline device according to claim 1, characterized in that: The circulation pipeline is a heat-insulating pipeline.
8. A konjac shreds preliminary ripening circulation pipeline device according to claim 1, characterized in that: The feed trough comprises a trough body, and a discharge baffle is arranged on one end of the trough body close to the circulation pipeline, and the discharge baffle is conical.
9. A konjac shreds preliminary ripening circulation pipeline device according to claim 8, characterized in that: The bottom of the trough body is a U-shaped trough, and the U-shaped trough and the discharge baffle have a smooth transition.