Condensation assembly of safety reaction kettle with explosion-proof function
By adding explosion-proof plates and external walls to the inner wall of the condenser shell of the reactor condensation assembly, and combining with the protective mechanism inside the protective cover, the problem of explosion-prone assembly of the existing reactor condensation assembly is solved, achieving higher safety and protection effects.
Patent Information
- Application Number
- CN202421375360.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-17
- Publication Date
- 2025-03-21
- Estimated Expiration
- 2034-06-17
AI Technical Summary
Existing reactor condensation components are susceptible to heat and impact forces that cause the condensation tube to be damaged, which may cause bursting, which is highly dangerous.
A safety reactor condensation component with explosion-proof function was designed. By adding explosion-proof plates to the inner wall of the condenser shell, H-shaped reinforcement ribs are installed on the outer wall, and fiberglass material is used at the protective layer, combined with the protective mechanism in the protective cover body, including a fixing rod, a buffer plate, a return spring and a curved elastic plate, a buffer and an explosion-proof system is formed.
It effectively increases the impact, compressive strength and tensile strength of the condenser, avoids bursting and splashing, reduces the risk of splashing, and has a good protective effect.
Smart Images
Figure CN222641978U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of reactor condensation components, in particular to a condensation component of a safety reactor with an explosion-proof function. Background Art
[0002] The basic structure of the reactor includes the main body, mixer, heating / cooling system, agitator and other auxiliary systems. Its volume ranges from a few milliliters to hundreds of cubic meters, and can be selected according to the volume required for the reaction process. It can also realize different reaction processes according to different forms, such as vertical, horizontal, jacketed, built-in coil, etc.
[0003] However, the existing condensation components of the reactor have the following problems during use: the conventional condensation components of the reactor are easily subjected to a large amount of heat and impact force, which may cause damage to the condenser tube, and then easily burst, which is highly dangerous. Utility Model Content
[0004] The purpose of the utility model is to provide a condensation component of a safety reactor with explosion-proof function to solve the related problems raised in the above background technology.
[0005] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a condensing component of a safety reactor with explosion-proof function, comprising a condenser shell, an inlet and outlet material racks and a condenser tube, the inlet and outlet material racks are respectively arranged on both sides of the condenser shell, a connecting block is installed inside the condenser shell, and a condenser tube is arranged inside the connecting block, the inner wall of the condenser tube is provided with an explosion-proof layer, the outer wall of the condenser shell is provided with a reinforcement layer, and the outer wall of the reinforcement layer is provided with a protective layer, the outer wall of the protective layer is provided with a protective cover body, and the inner wall of the protective cover body is provided with a protective mechanism for explosion-proof.
[0006] The technical solution provides a condensation component of a safety reactor with explosion-proof function, wherein feed pipes are respectively installed at the bottom ends of the inlet and outlet material racks.
[0007] The technical solution provides a condensation component of a safety reactor with explosion-proof function, wherein feed ports are installed at the top and bottom ends of the condenser shell.
[0008] The technical solution provides a condensation component of a safety reactor with explosion-proof function, wherein the explosion-proof layer is made of explosion-proof plate material.
[0009] The technical solution provides a condensation component of a safety reactor with explosion-proof function, wherein the inner wall of the reinforcement layer is provided with a plurality of reinforcement ribs, and the reinforcement ribs are H-shaped.
[0010] The technical solution provides a condensation component of a safety reactor with explosion-proof function, wherein the protective layer is made of glass fiber reinforced plastic material.
[0011] The technical solution provides a condensation component of a safety reactor with explosion-proof function, wherein the protection mechanism includes a fixed rod and a buffer plate, the interior of the protection cover body is provided with a fixed rod, and the outer wall of the fixed rod is installed with a buffer plate in contact with the outer wall of the protection layer.
[0012] The technical solution provides a condensation assembly of a safety reactor with explosion-proof function, wherein the outer wall of the fixing rod is sleeved with a reset spring, and the inner walls of the protective cover body and the buffer plate are installed with arc-shaped elastic plates.
[0013] Compared with the prior art, the utility model provides a condensation component of a safety reactor with explosion-proof function, which has the following beneficial effects:
[0014] 1. The utility model increases the impact resistance, pressure resistance and tensile strength of the interior of the condenser shell by adding an explosion-proof plate to the inner wall of the condenser shell, and increases the strength of the condenser shell by arranging H-shaped reinforcing ribs on the outer wall of the condenser shell.
[0015] 2. The utility model is easy to burst when the condenser shell is impacted, so the buffer plate is impacted and drives the fixing rod to be squeezed toward the protective cover body, and the reset spring and the buffer plate are elastically deformed. When the reset spring and the arc elastic plate drive the buffer plate to buffer the burst of the condenser shell under the action of their own elastic force, the protective cover body plays an explosion-proof role, has a good protection effect on the external environment, avoids splashing due to explosion, and reduces the risk of splashing. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 This is a schematic diagram of the main cross-sectional structure of the utility model;
[0017] Figure 2 For the utility model Figure 1 A schematic diagram of the enlarged structure at point A;
[0018] Figure 3 It is a schematic diagram of a top view and cross-section structure of the utility model;
[0019] Figure 4 It is a schematic diagram of the main structure of the utility model.
[0020] In the figure: 1. Condenser shell; 2. Inlet and outlet racks; 3. Feed port; 4. Reinforcement layer; 5. Explosion-proof layer; 6. Condenser tube; 7. Connecting block; 8. Protective layer; 9. Reinforcement ribs; 10. Feed tube; 11. Protective cover body; 12. Fixing rod; 13. Buffer plate; 14. Arc elastic plate; 15. Reset spring. DETAILED DESCRIPTION
[0021] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0022] Embodiment 1, as Figure 1-4 As shown, the utility model provides a technical solution: a condensing component of a safety reactor with explosion-proof function, comprising a condenser shell 1, an inlet and outlet material rack 2 and a condenser tube 6, the inlet and outlet material racks 2 are respectively arranged on both sides of the condenser shell 1, a connecting block 7 is installed inside the condenser shell 1, and a condenser tube 6 is arranged inside the connecting block 7, an explosion-proof layer 5 is arranged on the inner wall of the condenser tube 6, a reinforcing layer 4 is arranged on the outer wall of the condenser shell 1, and a protective layer 8 is arranged on the outer wall of the reinforcing layer 4, a feeding pipe 10 is installed at the bottom end of the inlet and outlet material rack 2, and the condenser tube 6 is provided with a protective layer 8. The top and bottom of the condenser shell 1 are provided with a feed port 3, the explosion-proof layer 5 is made of explosion-proof plate material, the inner wall of the reinforcement layer 4 is provided with a plurality of reinforcement ribs 9, and the reinforcement ribs 9 are H-shaped, and the protective layer 8 is made of glass fiber reinforced plastic material. By adding an explosion-proof plate to the inner wall of the condenser shell 1, the impact resistance, pressure resistance and tensile strength of the inside are strengthened, and the H-shaped reinforcement ribs 9 are provided on the outer wall of the condenser shell 1, thereby increasing the strength of the condenser shell 1, and the explosion and splashing can be avoided through the protective layer 8, reducing the risk of splashing, and playing a protective effect.
[0023] Embodiment 1, as Figure 1-4 As shown, the utility model provides a technical solution: a condensing component of a safety reactor with explosion-proof function, comprising a protective cover body 11 installed on the outer wall of a protective layer 8, and an explosion-proof protective mechanism is arranged on the inner wall of the protective cover body 11, the protective mechanism comprises a fixing rod 12 and a buffer plate 13, a fixing rod 12 is arranged inside the protective cover body 11, and a buffer plate 13 in contact with the outer wall of the protective layer 8 is installed on the outer wall of the fixing rod 12, a reset spring 15 is sleeved on the outer wall of the fixing rod 12, and an arc-shaped elastic plate 14 is installed on the inner wall of the protective cover body 11 and the buffer plate 13, which is easy to burst by being impacted at the condenser shell 1, so that the buffer plate 13 is impacted and drives the fixing rod 12 to be squeezed toward the protective cover body 11, and the reset spring 15 and the buffer plate 13 are elastically deformed, when the reset spring 15 and the arc-shaped elastic plate 14 drive the buffer plate 13 to buffer the burst of the condenser shell 1 under the action of their own elastic force, the protective cover body 11 plays an explosion-proof role, and has a good protective effect on the external environment.
[0024] Working principle: first, turn on the external power supply, and add an explosion-proof plate through the inner wall of the condenser shell 1 to strengthen its internal impact resistance, pressure resistance and tensile strength. The H-shaped reinforcement ribs 9 are arranged on the outer wall of the condenser shell 1 to increase the strength of the condenser shell 1, and the protective layer 8 can be used to avoid bursting and splashing, reduce the risk of splashing, and play a protective effect. The condenser shell 1 is easily burst by the impact, so the buffer plate 13 is impacted and drives the fixed rod 12 to be squeezed toward the protective cover body 11, and the reset spring 15 and the buffer plate 13 are elastically deformed. When the reset spring 15 and the arc-shaped elastic plate 14 drive the buffer plate 13 to buffer the burst of the condenser shell 1 under the action of their own elastic force, the protective cover body 11 is explosion-proof and has a good protective effect on the external environment.
[0025] Finally, it should be noted that the above content is only used to illustrate the technical solution of the utility model, rather than to limit the protection scope of the utility model. Simple modifications or equivalent substitutions of the technical solution of the utility model by ordinary technicians in this field do not deviate from the essence and scope of the technical solution of the utility model.
Claims
1. A condensation assembly of a safety reactor with explosion-proof function, comprising a condenser housing (1), an inlet and outlet material rack (2) and a condensation pipe (6), characterized in that: Import and export material racks (2) are respectively arranged on both sides of the condenser shell (1); a connection block (7) is installed inside the condenser shell (1); a condenser tube (6) is arranged inside the connection block (7); an explosion-proof layer (5) is arranged on the inner wall of the condenser tube (6); a reinforcement layer (4) is arranged on the outer wall of the condenser shell (1); a protective layer (8) is arranged on the outer wall of the reinforcement layer (4); a protective cover body (11) is installed on the outer wall of the protective layer (8); and a protective mechanism for explosion prevention is arranged on the inner wall of the protective cover body (11).
2. The condensation assembly of a safety reactor with explosion-proof function according to claim 1, characterized in that: Feed pipes (10) are respectively installed at the bottom ends of the inlet and outlet material racks (2).
3. The condensation assembly of a safety reactor with explosion-proof function according to claim 1, characterized in that: Feed ports (3) are installed at the top and bottom ends of the condenser shell (1).
4. The condensation assembly of a safety reactor with explosion-proof function according to claim 1, characterized in that: The explosion-proof layer (5) is made of explosion-proof plate material.
5. The condensation assembly of a safety reactor with explosion-proof function according to claim 1, characterized in that: The inner wall of the reinforcement layer (4) is provided with a plurality of reinforcement ribs (9), and the reinforcement ribs (9) are H-shaped.
6. The condensation assembly of a safety reactor with explosion-proof function according to claim 1, characterized in that: The protective layer (8) is made of glass fiber reinforced plastic material.
7. The condensation assembly of a safety reactor with explosion-proof function according to claim 1, characterized in that: The protective mechanism comprises a fixing rod (12) and a buffer plate (13); the fixing rod (12) is arranged inside the protective cover body (11), and the buffer plate (13) in contact with the outer wall of the protective layer (8) is installed on the outer wall of the fixing rod (12).
8. The condensation assembly of a safety reactor with explosion-proof function according to claim 7, characterized in that: The outer wall of the fixing rod (12) is sleeved with a return spring (15), and the inner walls of the protective cover body (11) and the buffer plate (13) are installed with arc-shaped elastic plates (14).