Novel reaction kettle device

By designing a new reactor device that includes adjusting the area of ​​the cutting hole and achieving uniform diffusion of materials, the problem of difficult to control the cutting rate of materials and poor material uniformity in the prior art is solved, and efficient cutting and uniform diffusion of materials of different sizes is achieved.

CN222641991UActive Publication Date: 2025-03-21JIANGSU BOSIWEI ENG TECH CO LTD
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Patent Information

Application Number
CN202420684113.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-05
Publication Date
2025-03-21
Estimated Expiration
2034-04-05

AI Technical Summary

Technical Problem

The existing new reactor device is not easy to control the discharge rate of materials of different sizes, and there may be material blockage, and the collision diffusion uniformity of materials is not good.

Method used

A new reactor device including a shell, an anti-blocking assembly, an adjustment assembly, a cutting assembly and an agitating inner cylinder is designed. By manually adjusting the meshing transmission between the tooth plate and the curved tooth edge, the overlap area of ​​the discharge hole is controlled to adjust the discharge rate. At the same time, the motor-driven diffusion cover and brush rod are used to achieve uniform diffusion of materials and prevent blockage.

Benefits of technology

Effective control of the discharge rate of materials of different sizes is achieved to prevent blockage, and at the same time, the uniformity of collision diffusion of materials is improved and the reaction efficiency is improved.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides a novel reaction kettle device, which relates to the field and comprises a shell, an anti-blocking component, an adjusting component, a blanking component and a stirring inner cylinder, the lower end of the stirring inner cylinder is connected with a driving component, the outer end of the stirring inner cylinder is connected with a circulating pump, and the output end of the circulating pump is connected with a discharge port through a conveying pipe. The anti-blocking assembly is arranged in the shell and located on the lower side of the discharging port, the anti-blocking assembly comprises a motor, the upper end of the motor is connected with a rotating shaft, the top and the outer wall of the rotating shaft are connected with a first diffusion cover and a second diffusion cover correspondingly, the lower end of the motor is connected with a positioning shaft, and the outer side of the positioning shaft is connected with a brush rod; the discharging assembly is arranged on the lower side of the brush rod and comprises a rotating plate on the upper side and a discharging plate on the lower side. The novel reaction kettle device solves the problems that an existing novel reaction kettle device is not easy to control the blanking speed of materials with different sizes, the material blocking phenomenon possibly exists, and meanwhile, the collision and diffusion uniformity of the materials is poor.
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Description

Technical Field

[0001] The utility model relates to the technical field of reaction kettles, in particular to a novel reaction kettle device. Background Art

[0002] Reactors are widely used in petroleum, chemical, pharmaceutical, food and other industries. They are pressure vessels used to complete process projects such as sulfidation, nitration, polymerization, and condensation. They rely on the paddle agitator inside to stir different materials to make the materials evenly dispersed and fully react. After searching, the prior art (application number: CN201720627993.4) ​​records "a new type of reactor device, including a stirring cylinder body, the stirring cylinder body is a cylindrical structure, the bottom of the stirring cylinder body is provided with a support foot, the bottom of the stirring cylinder body is provided with a rotating shaft, the rotating shaft is 3, the lower end of the rotating shaft is provided with a rotating wheel, the rotating wheel is provided with a belt, the bottom of the stirring cylinder body is provided with a motor, the top of the motor is provided with a rotating wheel A, the rotating wheel A is connected to the rotating wheel through a belt, the upper end of the rotating shaft extends into the interior of the stirring cylinder body, the rotating shaft inside the stirring cylinder body is provided with a stirring blade, the stirring blade is installed and connected with the rotating shaft at 45 degrees, the bottom of the stirring cylinder body is provided with a discharge port A, the top of the stirring cylinder body is provided with a feed port, the side wall of the stirring cylinder body close to the lower end face is provided with a suction port, and the outer side of the stirring cylinder body is provided with a circulating pump. The reaction of the utility model is faster and more complete."

[0003] However, although the new reactor device in the prior art can achieve a uniform stirring effect, it still has some shortcomings: the size of the leakage hole of the existing new reactor device is fixed and cannot be adjusted, which makes it difficult to control the feeding rate of materials of different sizes, and for larger-sized materials, there may be a slow feeding process, resulting in blockage; secondly, the material falls directly from the spray port onto the spray plate, and diffuses outward from a certain area of ​​the spray plate, resulting in poor uniformity of mutual collision. Utility Model Content

[0004] In order to overcome the defects of the prior art, a new reactor device is now provided to solve the problems that the existing new reactor device is difficult to control the feeding rate of materials of different sizes, may have material blockage, and the collision and diffusion uniformity of the materials is not good.

[0005] In order to achieve the above-mentioned purpose, a novel reactor device is provided, comprising: an outer shell, an anti-blocking component, an adjusting component, a feeding component and an inner stirring cylinder, wherein the lower end of the inner stirring cylinder is connected to a driving component, and the outer end of the inner stirring cylinder is connected to a circulating pump, and the output end of the circulating pump is connected to a discharge port through a feeding pipe, the anti-blocking component is arranged inside the outer shell and is located at the lower side of the discharge port, and the anti-blocking component comprises a motor, the upper end of the motor is connected to a rotating shaft, and the top and outer wall of the rotating shaft are respectively connected to a first diffusion cover and a second diffusion cover, and the lower end of the motor is connected to A positioning shaft is connected, and a brush rod is connected to the outside of the positioning shaft. The unloading component is arranged on the lower side of the brush rod, and the unloading component includes an upper rotating plate and a lower unloading plate, and the rotating plate and the unloading plate are rotatably connected. A bottom unloading hole is opened inside the unloading plate, a top unloading hole is opened inside the rotating plate, and an arc-shaped tooth edge is provided on the outer edge of the rotating plate. The adjusting component is arranged in the inner wall of the outer shell, and the adjusting component includes a tooth plate, and the inner side of the tooth plate is meshed with the arc-shaped tooth edge, the front end of the tooth plate is connected to the end plate, and the front side of the end plate is connected to a pull ring.

[0006] Furthermore, the first diffusion cover and the second diffusion cover are both configured as conical structures, and the outer diameter of the first diffusion cover is smaller than that of the second diffusion cover.

[0007] Furthermore, a protective shell is provided on the outside of the motor, and a fixing rod is connected to the outside of the protective shell, and the fixing rod is horizontally welded to the inner wall of the shell.

[0008] Furthermore, the blanking plate and the rotating plate are configured as circular plates with the same diameter, and the blanking plate is fixed to the inner wall of the shell, and positioning holes are provided in the centers of the blanking plate and the rotating plate.

[0009] Furthermore, the positioning shaft is rotatably inserted into the positioning hole, and the positioning shaft is connected to the lower drive shaft of the motor.

[0010] Furthermore, an arc-shaped groove is provided on an inner wall of one side of the shell, a connected rectangular groove is provided on the outer side of the arc-shaped groove, and a connected guide hole is provided at the rear end of the rectangular groove.

[0011] Furthermore, the arc-shaped tooth edge is rotatably connected in the arc-shaped groove, the tooth plate is slidably connected in the rectangular groove, and the rear end of the tooth plate is connected to a guide rod, which is slidably inserted in the guide hole.

[0012] The beneficial effects of the utility model are:

[0013] 1. When it is necessary to control the material discharge rate, manually pull the pull ring to drive the tooth plate to move linearly in the rectangular groove, so that the driving tooth plate drives the arc-shaped tooth edge to rotate, and then drives the rotating plate to rotate around the positioning axis, so that the top discharge hole and the bottom discharge hole are dislocated and moved, thereby controlling the overlapping area of ​​the upper and lower discharge holes to achieve the effect of controlling the discharge rate, and then the discharge rate of materials of different sizes can be controlled to prevent blockage;

[0014] 2. When the material falls from the discharge port, the motor is started to drive the shaft to rotate, and then the first diffusion cover and the second diffusion cover are driven to rotate, so that the material falling on the surface of the upper and lower diffusion covers is centrifugally splashed out, and then evenly falls on the upper end of the rotating plate. At the same time, the elastic rack at the lower end of the brush rod is used to brush the material, which further achieves uniform diffusion and anti-blocking effect. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 It is a front view structural schematic diagram of an embodiment of the utility model.

[0016] Figure 2 This is a schematic diagram of the anti-blocking component structure of an embodiment of the utility model.

[0017] Figure 3 It is a schematic diagram of the top view of the blanking assembly and the adjusting assembly of an embodiment of the utility model.

[0018] Figure 4 It is a schematic diagram of a partial top view of the cross-sectional structure of the shell of an embodiment of the utility model.

[0019] In the figure: 1. outer shell; 11. arc groove; 12. rectangular groove; 13. guide hole; 2. anti-blocking component; 21. first diffusion cover; 22. rotating shaft; 23. second diffusion cover; 24. motor; 25. fixing rod; 26. brush rod; 27. positioning shaft; 3. adjustment component; 31. pull ring; 32. end plate; 33. tooth plate; 34. guide rod; 4. unloading component; 41. unloading plate; 411. bottom unloading hole; 42. rotating plate; 421. top unloading hole; 422. arc-shaped tooth edge; 43. positioning hole; 5. stirring inner barrel; 6. driving component; 7. circulation pump; 8. feed pipe; 9. discharge port. DETAILED DESCRIPTION

[0020] The preferred embodiments of the present invention are described in detail below in conjunction with the accompanying drawings so that the advantages and features of the present invention can be more easily understood by those skilled in the art, thereby making a clearer and more definite definition of the protection scope of the present invention.

[0021] Reference Figures 1 to 4As shown, the utility model provides a novel reaction kettle device, comprising: a shell 1, an anti-blocking component 2, an adjustment component 3, a feeding component 4 and a stirring inner cylinder 5.

[0022] Specifically, the lower end of the stirring inner cylinder 5 is connected to a driving assembly 6, and the outer end of the stirring inner cylinder 5 is connected to a circulating pump 7, the output end of the circulating pump 7 is connected to a discharge port 9 through a feeding pipe 8, the anti-blocking assembly 2 is arranged inside the outer shell 1, and is located at the lower side of the discharge port 9, and the anti-blocking assembly 2 includes a motor 24, the upper end of the motor 24 is connected to a rotating shaft 22, and the top and outer wall of the rotating shaft 22 are respectively connected to a first diffusion cover 21 and a second diffusion cover 23, and the lower end of the motor 24 is connected to a positioning shaft 27, and the outer side of the positioning shaft 27 is connected to a brush rod 26, and the unloading assembly 4 is arranged on the brush rod 2 6, and the blanking assembly 4 includes a rotating plate 42 on the upper side and a blanking plate 41 on the lower side, and the rotating plate 42 and the blanking plate 41 are rotatably connected, a bottom blanking hole 411 is opened inside the blanking plate 41, a top blanking hole 421 is opened inside the rotating plate 42, and an arc-shaped tooth edge 422 is provided on the outer edge of the rotating plate 42, the adjusting assembly 3 is arranged in the inner wall of the shell 1, and the adjusting assembly 3 includes a tooth plate 33, and the inner side of the tooth plate 33 is meshed with the arc-shaped tooth edge 422, the front end of the tooth plate 33 is connected to the end plate 32, and the front side of the end plate 32 is connected to the pull ring 31.

[0023] In this embodiment, the outer shell 1, the anti-blocking component 2, the adjustment component 3, the feeding component 4 and the stirring inner drum 5, as well as the driving component 6 and the circulating pump 7 constitute the main structure of the new reactor device involved in this application, wherein the stirring mechanism inside the stirring inner drum 5 and the working principles of the driving component 6 and the circulating pump 7 are consistent with the reactor involved in the comparative document.

[0024] In this embodiment, the motor 24 is configured as a dual-axis drive motor to achieve synchronous rotation of the diffusion cover at the upper end and the brush rod 26 at the lower end.

[0025] In this embodiment, the end plate 32 is located on the outer wall of the housing 1 , and the outer wall of the housing 1 is screwed with positioning bolts, which are inserted into the rectangular grooves 12 inside the housing 1 to fix the position of the toothed plate 33 after adjustment.

[0026] Specifically, the first diffuser cover 21 and the second diffuser cover 23 are both configured as conical structures, and the outer diameter of the first diffuser cover 21 is smaller than that of the second diffuser cover 23. A protective shell is provided on the outside of the motor 24, and a fixing rod 25 is connected to the outside of the protective shell, and the fixing rod 25 is horizontally welded to the inner wall of the outer shell 1.

[0027] As a preferred implementation, the first diffusion cover 21 and the second diffusion cover 23 are provided to facilitate the collision and centrifugal splashing of the material, so that the material falls evenly over a large area.

[0028] Specifically, the blanking plate 41 and the rotating plate 42 are set as circular plates with the same diameter, and the blanking plate 41 is fixed to the inner wall of the outer shell 1. A positioning hole 43 is opened in the center of the blanking plate 41 and the rotating plate 42. The positioning shaft 27 is rotatably inserted in the positioning hole 43, and the positioning shaft 27 is connected to the lower end driving shaft of the motor 24.

[0029] As a preferred embodiment, by providing a positioning hole 43 and connecting the positioning shaft 27 , the adjustment rotation stability of the rotating plate 42 can be increased.

[0030] Specifically, an arc-shaped groove 11 is opened on the inner wall of one side of the shell 1, and a connected rectangular groove 12 is opened on the outer side of the arc-shaped groove 11, and a connected guide hole 13 is opened at the rear end of the rectangular groove 12, the arc-shaped tooth edge 422 is rotatably connected in the arc-shaped groove 11, the tooth plate 33 is slidably connected in the rectangular groove 12, and the rear end of the tooth plate 33 is connected to a guide rod 34, and the guide rod 34 is slidably inserted in the guide hole 13.

[0031] As a preferred embodiment, by providing the arc groove 11, the rectangular groove 12 and the guide hole 13, the tooth plate 33 and the arc tooth edge 422 are stably meshed and transmitted.

[0032] During use, the motor, circulation pump and driving assembly are started. During the stirring process of the stirring inner drum, the material is circulated and pumped out by the circulation pump to realize circulation stirring. When the feeding rate needs to be adjusted during the process, the pull ring is manually pulled to drive the tooth plate to move linearly in the rectangular groove, so that the driving tooth plate drives the arc-shaped tooth edge to rotate, and then drives the rotating plate to rotate around the positioning axis, so that the top feeding hole and the bottom feeding hole are misaligned and moved, thereby controlling the overlapping area of ​​the upper and lower feeding holes to achieve the effect of controlling the feeding rate, and then the feeding rate of materials of different sizes can be controlled; when the material falls from the discharge port, the rotating shaft is driven to rotate by starting the motor, and then the first diffusion cover and the second diffusion cover are driven to rotate, so that the material falling on the surface of the upper and lower diffusion covers is centrifugally splashed out, and then falls evenly on the upper end of the rotating plate. At the same time, the elastic rack at the lower end of the brush rod is used to brush the material, which further achieves uniform diffusion and anti-blocking effect.

[0033] The novel reactor device of the utility model can effectively solve the problems that the existing novel reactor devices are difficult to control the feeding rate of materials of different sizes, there may be material blockage, and the collision and diffusion uniformity of the materials is not good. It is realized on the basis of the existing novel reactor device technology, the feeding rate of materials of different sizes can be adjusted to prevent blockage, and at the same time the feeding and diffusion are uniform, thereby further improving the reaction efficiency.

[0034] Finally, it should be noted that the above description is only a preferred embodiment of the utility model and is not intended to limit the utility model. Although the utility model is described in detail with reference to the above embodiments, those skilled in the art can still modify the technical solutions recorded in the above embodiments or replace some of the technical features therein by equivalents. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the utility model shall be included in the protection scope of the utility model.

Claims

1. A novel reactor device, comprising: The invention relates to a housing (1), an anti-blocking component (2), an adjusting component (3), a material discharge component (4) and a stirring inner cylinder (5), wherein the lower end of the stirring inner cylinder (5) is connected to a driving component (6), and the outer end of the stirring inner cylinder (5) is connected to a circulating pump (7), and the output end of the circulating pump (7) is connected to a discharge port (9) via a conveying pipe (8), characterized in that: the anti-blocking component (2) is arranged inside the housing (1) and is located below the discharge port (9), and the anti-blocking component (2) comprises a motor (24), the upper end of the motor (24) is connected to a rotating shaft (22), and the top and outer wall of the rotating shaft (22) are respectively connected to a first diffusion cover (21) and a second diffusion cover (23), and the lower end of the motor (24) is connected to a positioning shaft (27), and the outer side of the positioning shaft (27) is connected to A brush rod (26) is provided, the material discharge assembly (4) is arranged at the lower side of the brush rod (26), and the material discharge assembly (4) comprises an upper rotating plate (42) and a lower material discharge plate (41), and the rotating plate (42) and the material discharge plate (41) are rotatably connected, a bottom material discharge hole (411) is provided inside the material discharge plate (41), a top material discharge hole (421) is provided inside the rotating plate (42), and an arc-shaped tooth edge (422) is provided on the outer edge of the rotating plate (42), the adjustment assembly (3) is arranged in the inner wall of the housing (1), and the adjustment assembly (3) comprises a tooth plate (33), and the inner side of the tooth plate (33) is meshed with the arc-shaped tooth edge (422), the front end of the tooth plate (33) is connected to the end plate (32), and the front side of the end plate (32) is connected to the pull ring (31).

2. A novel reactor device according to claim 1, characterized in that: The first diffusion cover (21) and the second diffusion cover (23) are both configured as conical structures, and the outer diameter of the first diffusion cover (21) is smaller than that of the second diffusion cover (23).

3. A novel reactor device according to claim 1, characterized in that: A protective shell is provided on the outside of the motor (24), and a fixing rod (25) is connected to the outside of the protective shell, and the fixing rod (25) is horizontally welded to the inner wall of the outer shell (1).

4. A novel reactor device according to claim 1, characterized in that: The blanking plate (41) and the rotating plate (42) are circular plates with the same diameter, and the blanking plate (41) is fixed to the inner wall of the outer shell (1). Positioning holes (43) are provided at the centers of the blanking plate (41) and the rotating plate (42).

5. A novel reactor device according to claim 1, characterized in that: The positioning shaft (27) is rotatably inserted into the positioning hole (43), and the positioning shaft (27) is connected to the lower end drive shaft of the motor (24).

6. A novel reactor device according to claim 1, characterized in that: An arc-shaped groove (11) is provided on one inner wall of the housing (1), a connected rectangular groove (12) is provided on the outer side of the arc-shaped groove (11), and a connected guide hole (13) is provided at the rear end of the rectangular groove (12).

7. A novel reactor device according to claim 1, characterized in that: The arc-shaped tooth edge (422) is rotatably connected in the arc-shaped groove (11), the tooth plate (33) is slidably connected in the rectangular groove (12), and the rear end of the tooth plate (33) is connected to a guide rod (34), which is slidably inserted in the guide hole (13).

Citation Information

Patent Citations

  • Novel reation kettle device

    CN206996568U