Polycondensation device for silicon dioxide dehydration

By designing a silica dehydration and polycondensation device with automatic feeding and multi-directional stirring functions, the problems of insufficient stirring capacity and inconvenient material transport in the prior art are solved, and more efficient dehydration efficiency and automation are achieved.

CN222642034UActive Publication Date: 2025-03-21YIWU INDAL & COMMERICAL COLLEGE
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Patent Information

Application Number
CN202421383445.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-17
Publication Date
2025-03-21
Estimated Expiration
2034-06-17

AI Technical Summary

Technical Problem

The existing silica dehydration and polycondensation device has insufficient mixing capacity, stirring direction and mixing speed, resulting in low dehydration efficiency and inconvenient order and convenient transportation of materials.

Method used

A polycondensation device including a processing tank, a feeding assembly and a stirring assembly is designed. The device is supported by multiple legs, equipped with an automatic feeding system and a multi-directional stirring assembly, and the height adjustment and multi-directional stirring of the agitating assembly are achieved by using an electric telescopic rod and gear meshing connection.

Benefits of technology

A stronger stirring effect is achieved, the efficiency of silica dehydration and polycondensation reaction is improved, the material conveying process is simplified, and the automation level of the entire dehydration process is improved.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model belongs to the technical field of silicon dioxide dehydration, and particularly relates to a polycondensation device for silicon dioxide dehydration, which comprises a processing tank, a plurality of support legs are annularly fixed on the outer edge of the bottom of the processing tank, a discharge pipe is embedded and communicated in the circle center of the bottom of the processing tank, and a control valve is mounted in the middle of the discharge pipe. A conveying assembly is arranged on the left side of the processing tank, a second motor is fixedly installed at the top end of the processing tank, and an output shaft of the second motor is fixedly connected with a square rod. The second motor is started to control the square rod to drive the sleeve and the two stirring assemblies to rotate synchronously, at the moment, the gears meshed with the conical teeth are utilized, the left stirring rod and the right stirring rod can rotate synchronously and rapidly while the stirring assemblies rotate synchronously along with the square rod, raw materials can be stirred in multiple directions, stirring is stronger, and the stirring effect is better; the time required by the dehydration polycondensation reaction of silicon dioxide can be effectively shortened, and the dehydration efficiency can be improved.
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Description

Technical Field

[0001] The utility model belongs to the technical field of silicon dioxide dehydration, in particular to a polycondensation device used for silicon dioxide dehydration. Background Art

[0002] Silica dehydration refers to the process of removing water from silica. After dehydration, silica can be used to prepare optical instrument lenses and glasses, etc. It is widely used. When dehydrating silica, a condensation device is also required.

[0003] Among them, the more common silica dehydration adopts the mechanical mixing method, adding silica and polymer materials together into the polycondensation device, and using mechanical force to mix them so that they interact at the molecular level and finally form a colloid. This dehydration method is simple and easy, so it is widely used. However, after searching and combining the actual silica dehydration polycondensation experience, the common polycondensation devices on the market currently have poor internal stirring ability, a single stirring direction and a slow mixing speed, which is not convenient for improving the polycondensation dehydration efficiency, and is not convenient for the orderly and convenient transportation of materials. Therefore, it is urgent to improve the existing silica dehydration polycondensation device and provide a polycondensation device for silica dehydration. Utility Model Content

[0004] The purpose of the utility model is to provide a condensation device for dehydrating silicon dioxide with reasonable design, simple structure, stronger stirring, better effect and automatic feeding function to solve the problems existing in the prior art.

[0005] In order to achieve the above purpose, the utility model adopts the following technical solutions:

[0006] A polycondensation device for dehydrating silicon dioxide comprises a processing tank, a plurality of legs are fixed in a ring shape at the outer edge of the bottom of the processing tank, a discharge pipe is embedded and connected at the center of the bottom circle of the processing tank, a control valve is installed in the middle of the discharge pipe, a feeding assembly is provided on the left side of the processing tank, a second motor is fixedly installed at the top of the processing tank, a square rod is fixedly connected to the output shaft of the second motor, a sleeve is provided on the outer side of the square rod for engaging with the sliding sleeve, stirring assemblies are symmetrically provided on the left and right sides of the sleeve, a bearing sleeve at the top end of the sleeve is provided with conical teeth, electric telescopic rods are symmetrically provided on the left and right sides of the upper end of the square rod, the fixed ends of the two electric telescopic rods are fixedly connected to the top inner wall of the processing tank, and the telescopic ends of the two electric telescopic rods are fixedly connected to the outer edge of the upper end surface of the conical teeth.

[0007] As a preferred embodiment, the feed conveying assembly includes a feed conveying pipe, a material storage box, a support rod, a first motor and a feed conveying auger. The top end of the feed conveying pipe passes through the processing tank and is fixedly connected to the processing tank. The bottom end of the feed conveying pipe is fixedly installed with a material storage box on the side away from the processing tank. The bottom end of the feed conveying pipe is fixed with a support rod on the outer wall of one side close to the processing tank, and the right end of the support rod is fixedly connected to the outer wall of the processing tank. The bottom of the feed conveying pipe is fixedly installed with a first motor, and the output end of the first motor is fixedly connected to the feed conveying auger.

[0008] As a preferred embodiment, the material storage box and the material delivery pipe are internally connected, the material delivery pipe is arranged in an inclined shape, and a discharge port is provided on the right outer wall of one end of the material delivery pipe located in the processing tank.

[0009] As a preferred embodiment, the stirring assembly includes a stirring rod, a first bracket, a stirring shaft, a second bracket and a gear. The first bracket is provided on the outer bearing sleeve of the bottom end of the stirring rod, and the bottom end surface of the first bracket is fixedly connected to the stirring shaft. The second bracket is provided on the outer bearing sleeve of the top end of the stirring rod. The ends of the second bracket and the first bracket away from the stirring rod are welded and fixed to the outer wall of the sleeve, and the top of the stirring rod is fixedly connected to the gear.

[0010] As a preferred embodiment, the gear is connected to the conical tooth by meshing connection, and the diameter length of the gear is only half of the diameter length of the conical tooth.

[0011] Compared with the prior art, the utility model has the following beneficial effects:

[0012] In the solution of the utility model:

[0013] Add the silicon dioxide and the polymer material into the storage box together, and start the first motor. Use the uniformly rotating feeding auger to orderly transport the silicon dioxide and the polymer material toward the inside of the processing tank, which is convenient for automatic and orderly feeding, avoids adding all the raw materials into the storage box at one time to cause stirring burden, and facilitates efficient stirring and mixing of the materials;

[0014] Start the second motor to control the square rod to drive the sleeve and two sets of stirring components to rotate synchronously. At this time, the gear meshing with the conical teeth is used. While the stirring component rotates synchronously with the square rod, the left and right stirring rods can rotate synchronously and quickly, thereby realizing multi-directional stirring of the raw materials, stronger stirring, better stirring effect, and effectively shortening the time required for the dehydration and polycondensation reaction of silica, thereby improving the dehydration efficiency. The electric telescopic rod can also control the height position of the conical teeth, sleeve and stirring component, so as to facilitate efficient and powerful stirring of materials at different positions. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] In order to more clearly illustrate the technical solutions in the embodiments of the present utility model or the prior art, the following briefly introduces the drawings required for use in the embodiments or the prior art descriptions, and the following description is made with respect to the drawings:

[0016] Figure 1 This is a three-dimensional front view structural diagram of the utility model;

[0017] Figure 2 This is a schematic diagram of the overall right side structure of the feeding assembly of the utility model;

[0018] Figure 3 This is a schematic diagram of the internal structure of the processing tank of the utility model;

[0019] Figure 4 It is a three-dimensional structural schematic diagram of the square rod and the sleeve of the utility model;

[0020] Figure 5 This is a schematic diagram of the overall front view structure of the stirring component of the utility model.

[0021] In the figure:

[0022] 1. Processing tank; 2. Support legs; 3. Discharge pipe; 4. Control valve; 5. Feeding assembly; 51. Feeding pipe; 52. Storage box; 53. Support rod; 54. First motor; 55. Feeding auger; 56. Discharge port; 6. Second motor; 7. Square rod; 8. Sleeve; 9. Stirring assembly; 91. Stirring rod; 92. First bracket; 93. Stirring shaft; 94. Second bracket; 95. Gear; 10. Conical gear; 11. Electric telescopic rod. DETAILED DESCRIPTION

[0023] The embodiments described below are only some of the embodiments of the present invention and do not represent all the embodiments consistent with the present invention. Now, in conjunction with the accompanying drawings, the exemplary embodiments are described as follows:

[0024] like Figure 1-5 As shown, the utility model is used for a condensation device for dehydrating silicon dioxide, which comprises a processing tank 1, a plurality of legs 2 are fixed in a ring shape at the outer edge of the bottom of the processing tank 1, a discharge pipe 3 is embedded and connected at the center of the bottom circle of the processing tank 1, a control valve 4 is installed in the middle of the discharge pipe 3, a feeding assembly 5 is provided on the left side of the processing tank 1, a second motor 6 is fixedly installed at the top of the processing tank 1, a square rod 7 is fixedly connected to the output shaft of the second motor 6, a sleeve 8 is provided on the outer side of the square rod 7 for engagement with the sliding sleeve, stirring assemblies 9 are symmetrically provided on the left and right sides of the sleeve 8, a conical tooth 10 is provided on the top bearing sleeve of the sleeve 8, electric telescopic rods 11 are symmetrically provided on the left and right sides of the upper end of the square rod 7, the fixed ends of the two electric telescopic rods 11 are fixedly connected to the top inner wall of the processing tank 1, and the telescopic ends of the two electric telescopic rods 11 are fixedly connected to the outer edge of the upper end surface of the conical tooth 10.

[0025] On the basis of the above structure, the material feeding assembly 5 includes a material feeding pipe 51, a material storage box 52, a support rod 53, a first motor 54 and a material feeding auger 55. The top end of the material feeding pipe 51 passes through the processing tank 1 and is fixedly connected to the processing tank 1. The material storage box 52 is fixedly installed on the side of the bottom end of the material feeding pipe 51 away from the processing tank 1. A support rod 53 is fixed to the outer wall of the side of the bottom end of the material feeding pipe 51 close to the processing tank 1, and the right end of the support rod 53 is fixedly connected to the outer wall of the processing tank 1. The first motor 54 is fixedly installed on the bottom of the material feeding pipe 51, and the output end of the first motor 54 is fixedly connected to the material feeding auger 55.

[0026] In this embodiment, the first motor 54 is used to control the rotation of the feeding auger 55, so that the materials in the storage box 52 can be transported to the inside of the processing tank 1 in an orderly and uniform manner, which is convenient for stirring.

[0027] On the basis of the above structure, the storage box 52 and the feed pipe 51 are internally connected. The feed pipe 51 is arranged in an inclined shape. A discharge port 56 is provided on the right outer wall of one end of the feed pipe 51 located in the processing tank 1 .

[0028] In this embodiment, the discharge port 56 opened on the top right wall of the material delivery pipe 51 is utilized to facilitate the delivery of the material into the processing tank 1 .

[0029] On the basis of the above structure, the stirring assembly 9 includes a stirring rod 91, a first bracket 92, a stirring shaft 93, a second bracket 94 and a gear 95. The first bracket 92 is provided on the outer bearing sleeve at the bottom end of the stirring rod 91, and the stirring shaft 93 is fixedly connected to the bottom end surface of the first bracket 92. The second bracket 94 is provided on the outer bearing sleeve at the top end of the stirring rod 91. The ends of the second bracket 94 and the first bracket 92 away from the stirring rod 91 are welded and fixed to the outer wall of the sleeve 8, and the gear 95 is fixedly connected to the top of the stirring rod 91.

[0030] On the basis of the above structure, the gear 95 is connected to the conical gear 10 by meshing connection, and the diameter length of the gear 95 is only half of the diameter length of the conical gear 10 .

[0031] In this embodiment, the second motor 6 is started to control the square rod 7 to drive the sleeve 8 and the stirring assembly 9 to rotate synchronously. In this process, the gear 95 meshing with the conical tooth 10 is used to control the stirring rod 91 to follow the revolution of the sleeve 8 and rotate at the same time, so as to achieve multi-directional stirring of the raw materials, stronger stirring and better stirring effect.

[0032] The working principle of the utility model is as follows:

[0033] When in use, first add the silicon dioxide and the polymer material into the storage box 52, then start the first motor 54, and use the uniformly rotating feeding auger 55 to orderly transport the silicon dioxide and the polymer material to the interior of the processing tank 1 through the feeding pipe 51 and the discharge port 56, so as to avoid adding all the raw materials to the storage box 52 at one time and causing a stirring burden;

[0034] When the feeding assembly 5 is used for feeding, the second motor 6 can be started to control the square rod 7 to drive the sleeve 8 and the two groups of stirring assemblies 9 to rotate synchronously, so as to achieve preliminary stirring of the raw materials. The silica and the polymer material can be fully mixed and reacted by stirring to achieve dehydration and polycondensation of the silica. At the same time, the gear 95 meshing with the conical gear 10 can be used to make the stirring assembly 9 rotate synchronously with the square rod 7, and the left and right stirring rods 91 can be synchronously and rapidly rotated to achieve multi-directional stirring of the raw materials. The stirring is stronger and the stirring effect is better, which can effectively shorten the time required for the dehydration and polycondensation reaction of silica and improve the dehydration efficiency.

[0035] During the stirring process, the left and right electric telescopic rods 11 can be used to control the conical teeth 10 to drive the sleeve 8 and the stirring assembly 9 to be raised and lowered, so that the stirring height position can be quickly adjusted, which is convenient for efficient and powerful stirring of materials at different positions;

[0036] It should be noted that if Figure 4 As shown in , the square rod 7 and the sleeve 8 are connected by a snap-fitting sliding connection, so that the sleeve 8 can not only rotate synchronously with the square rod 7, but also control the sleeve 8 to rise and fall and slide outside the square rod 7.

Claims

1. A polycondensation device for dehydrating silicon dioxide, comprising a processing tank (1), characterized in that: A plurality of legs (2) are fixed in a ring shape at the outer edge of the bottom of the processing tank (1); a discharge pipe (3) is embedded and connected at the center of the bottom circle of the processing tank (1); a control valve (4) is installed in the middle of the discharge pipe (3); a feeding assembly (5) is provided on the left side of the processing tank (1); a second motor (6) is fixedly installed at the top of the processing tank (1); a square rod (7) is fixedly connected to the output shaft of the second motor (6); a sleeve (8) is provided on the outer side of the square rod (7) in a locking sliding sleeve; stirring assemblies (9) are symmetrically provided on the left and right sides of the sleeve (8); a bearing sleeve at the top end of the sleeve (8) is provided with a conical tooth (10); an electric telescopic rod (11) is symmetrically provided on the left and right sides of the upper end of the square rod (7); the fixed ends of the two electric telescopic rods (11) are fixedly connected to the inner wall of the top of the processing tank (1); and the telescopic ends of the two electric telescopic rods (11) are fixedly connected to the outer edge of the upper end surface of the conical tooth (10).

2. A polycondensation device for dehydrating silicon dioxide according to claim 1, characterized in that: The material conveying assembly (5) comprises a material conveying pipe (51), a material storage box (52), a support rod (53), a first motor (54) and a material conveying auger (55); the top end of the material conveying pipe (51) passes through the processing tank (1) and is fixedly connected to the processing tank (1); the material storage box (52) is fixedly installed on the side of the bottom end of the material conveying pipe (51) away from the processing tank (1); the support rod (53) is fixedly installed on the outer wall of the side of the bottom end of the material conveying pipe (51) close to the processing tank (1); the right end of the support rod (53) is fixedly connected to the outer wall of the processing tank (1); the first motor (54) is fixedly installed on the bottom of the material conveying pipe (51); and the output end of the first motor (54) is fixedly connected to the material conveying auger (55).

3. A polycondensation device for dehydrating silicon dioxide according to claim 2, characterized in that: The material storage box (52) and the material delivery pipe (51) are internally connected. The material delivery pipe (51) is arranged in an inclined shape. A discharge port (56) is provided on the right outer wall of one end of the material delivery pipe (51) located in the processing tank (1).

4. A polycondensation device for dehydrating silicon dioxide according to claim 1, characterized in that: The stirring assembly (9) comprises a stirring rod (91), a first bracket (92), a stirring shaft (93), a second bracket (94) and a gear (95); the first bracket (92) is provided on the outer bearing sleeve of the bottom end of the stirring rod (91); the stirring shaft (93) is fixedly connected to the bottom end surface of the first bracket (92); the second bracket (94) is provided on the outer bearing sleeve of the top end of the stirring rod (91); the ends of the second bracket (94) and the first bracket (92) away from the stirring rod (91) are both welded and fixed to the outer wall of the sleeve (8); the top of the stirring rod (91) is fixedly connected to the gear (95).

5. A polycondensation device for dehydrating silicon dioxide according to claim 4, characterized in that: The gear (95) and the conical tooth (10) are connected in a meshing manner, and the diameter length of the gear (95) is only half of the diameter length of the conical tooth (10).