Intelligent high-speed pressing rivet center

Through the design of the intelligent high-speed rivet center, automatic riveting of metal sheets is achieved using the nail feeding mechanism and visual system, which solves the problems of cumbersome manual operation and low riveting efficiency in the prior art, and significantly improves the riveting efficiency.

CN222643146UActive Publication Date: 2025-03-21SUZHOU SANFU AUTOMATION TECH CO LTD
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Patent Information

Application Number
CN202420414702.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-03-05
Publication Date
2025-03-21
Estimated Expiration
2034-03-05

AI Technical Summary

Technical Problem

When riveting metal sheets, existing riveting machines require manual operation, resulting in cumbersome operation and low riveting efficiency.

Method used

An intelligent high-speed rivet center is designed, and the nail feeding mechanism and visual system are used for automatic identification and positioning, and the automatic conveying and rivet pressing of rivets is achieved through the dual vibration disc assembly and the rivet head.

Benefits of technology

Automatic riveting of metal sheets is realized, the operation process is simplified, and the riveting efficiency is improved.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses an intelligent high-speed rivet pressing center. The intelligent high-speed rivet pressing center comprises a rack, a positioning assembly, a control center, a pedal assembly, a rivet feeding mechanism, a lower die head changing assembly and a rivet pressing gantry. The positioning assembly is installed on the rack and electrically connected with the control center. The nail feeding mechanism comprises a plurality of sets of double-vibration-disc assemblies and an upper die head changing assembly, the double-vibration-disc assemblies and the upper die head changing assembly are all installed on the pedal assembly, and the upper die head changing assembly is electrically connected with the control center. The lower die head changing assembly and the rack are fixedly installed, and the lower die head changing assembly is electrically connected with the control center. A riveting head is mounted on the riveting gantry, the riveting head is matched with the upper die head changing assembly, and the riveting gantry is electrically connected with the control center. The metal plate riveting device can automatically rivet metal plates, is simple to operate, and improves the riveting efficiency of the metal plates.
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Description

Technical Field

[0001] The utility model specifically relates to the field of riveting machines, and in particular to an intelligent high-speed riveting center. Background Art

[0002] The riveting machine is a new type of riveting equipment developed based on the principle of cold rolling. It refers to mechanical equipment that can rivet objects together with rivets. It solves the problem that some sheet metal parts cannot be directly placed on ordinary sloped cast steel machinery for riveting after bending. Riveting is a riveting method that uses the static pressure generated by the riveting machine to press the rivets into the sheet. The riveted parts have the characteristics of good surface quality, small deformation and high connection strength. Therefore, in actual operation, as long as the structural process allows, pressure riveting is preferred.

[0003] When riveting metal sheets, the existing riveting machines need to manually align the mounting holes of the bottom plate and the top plate of the metal sheets before riveting, which is complicated and has low processing efficiency.

[0004] To this end, we proposed an intelligent high-speed riveting center to solve the above problems. Utility Model Content

[0005] The utility model aims to solve the problems of complicated operation and low riveting efficiency of personnel in the prior art when riveting metal plates, and proposes an intelligent high-speed riveting center.

[0006] In order to achieve the above purpose, the utility model adopts the following technical solutions:

[0007] An intelligent high-speed riveting center includes a frame, a positioning assembly, a control center, a pedal assembly, a nail feeding mechanism, a lower die head changing assembly and a riveting gantry;

[0008] The positioning assembly is installed on the frame, and the positioning assembly is electrically connected to the control center;

[0009] The nail feeding mechanism includes multiple groups of double vibration plate assemblies and upper die head changing assemblies, the double vibration plate assemblies and upper die head changing assemblies are both installed on the pedal assembly, and the upper die head changing assembly is electrically connected to the control center;

[0010] The lower die head changing assembly is fixedly mounted on the frame, and the lower die head changing assembly is electrically connected to the control center;

[0011] A riveting head is installed on the riveting gantry, and the riveting head matches the upper die head changing assembly. The riveting gantry is electrically connected to the control center.

[0012] Preferably, the lower die head changing assembly is located directly below the riveting head.

[0013] Preferably, two nail feeding tubes are provided on the upper die head changing assembly, and the two nail feeding tubes are connected to the upper die head changing assembly.

[0014] Preferably, the double vibration disk assembly includes two vibration disks and two split nail assemblies, and the two vibration disks correspond to the two split nail assemblies one by one.

[0015] Preferably, the control center includes a controller and a cabinet, and the cabinet is electrically connected to the controller.

[0016] Preferably, an electric cylinder is installed in the riveting gantry, and the riveting head is fixedly installed on the lower end of the electric cylinder.

[0017] Preferably, a visual system is installed in the riveting gantry, and the visual system is electrically connected to the control center.

[0018] Compared with the prior art, the beneficial effects of the utility model are:

[0019] By setting up a nail feeding mechanism, the mounting holes on the metal sheet are identified and located through the visual system, the rivets are vibrated and transported to the upper die head changing assembly through the double vibration plate assembly, and the rivets are blown to the specified position through the nail feeding tube. The filter plate is moved and positioned through the positioning assembly, and then the rivet is riveted onto the metal sheet through the riveting head. During riveting, the metal sheet is supported by the lower die head changing assembly, and the metal sheet can be automatically riveted without manual operation. The operation is relatively simple, which improves the riveting efficiency of the metal sheet.

[0020] The utility model can automatically perform riveting and pressing on metal plates, the operation is relatively simple, and the riveting efficiency on metal plates is improved. BRIEF DESCRIPTION OF THE DRAWINGS

[0021] Figure 1 This is a structural stereogram of an intelligent high-speed riveting center proposed by the utility model;

[0022] Figure 2 This is a structural perspective view of an intelligent high-speed riveting center proposed by the utility model;

[0023] Figure 3 for Figure 2 Enlarged view of point A in the middle.

[0024] In the figure: 1 frame, 2 positioning assembly, 3 control center, 4 pedal assembly, 5 nail feeding mechanism, 6 lower die head changing assembly, 7 riveting gantry, 8 double vibration plate assembly, 9 upper die head changing assembly, 10 riveting head, 11 nail feeding tube, 12 vibration plate, 13 nail separation assembly, 14 controller, 15 cabinet, 16 electric cylinder, 17 visual system. DETAILED DESCRIPTION

[0025] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all of the embodiments.

[0026] In the description of the present invention, it should be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", "clockwise", "counterclockwise", "axial", "radial", "circumferential" and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the referred device or element must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as a limitation on the present invention.

[0027] In addition, the terms "first" and "second" are used for descriptive purposes only and should not be understood as indicating or implying relative importance or implicitly indicating the number of the indicated technical features. Therefore, the features defined as "first" and "second" may explicitly or implicitly include at least one of the features. In the description of the present utility model, the meaning of "plurality" is at least two, such as two, three, etc., unless otherwise clearly and specifically defined.

[0028] In the present invention, unless otherwise clearly specified and limited, the terms "installed", "connected", "connected", "fixed" and the like should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium, it can be the internal connection of two elements or the interaction relationship between two elements, unless otherwise clearly defined. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.

[0029] In the present utility model, unless otherwise clearly specified and limited, a first feature being "above" or "below" a second feature may mean that the first and second features are in direct contact, or the first and second features are in indirect contact through an intermediate medium. Moreover, a first feature being "above", "above" or "above" a second feature may mean that the first feature is directly above or obliquely above the second feature, or simply means that the first feature is higher in level than the second feature. A first feature being "below", "below" or "below" a second feature may mean that the first feature is directly below or obliquely below the second feature, or simply means that the first feature is lower in level than the second feature.

[0030] It should be noted that when an element is referred to as being "fixed to" or "disposed on" another element, it may be directly on the other element or there may be a central element. When an element is considered to be "connected to" another element, it may be directly connected to the other element or there may be a central element at the same time. The terms "vertical", "horizontal", "upper", "lower", "left", "right" and similar expressions used herein are for illustrative purposes only and are not intended to be the only implementation method.

[0031] Reference Figure 1-3 , an intelligent high-speed riveting center, including a frame 1, a positioning component 2, a control center 3, a pedal component 4, a nail feeding mechanism 5, a lower die head changing component 6 and a riveting gantry 7; specifically, the control center 3 includes a controller 14 and a cabinet 15, and the cabinet 15 is electrically connected to the controller 14. It should be noted that a visual system 17 is installed in the riveting gantry 7, and the visual system 17 is electrically connected to the control center 3. The positioning component 2 is installed on the frame 1, and the positioning component 2 is electrically connected to the control center 3; the nail feeding mechanism 5 includes multiple groups of double vibration disk components 8 and upper die head changing components 9, and the double vibration disk components 8 and the upper die head changing components 9 are both installed on the pedal component 4, and the upper die head changing component 9 is electrically connected to the control center 3.

[0032] In the utility model, two nail feeding tubes 11 are provided on the upper die head changing assembly 9, and the two nail feeding tubes 11 are connected to the upper die head changing assembly 9. Furthermore, the double vibration disk assembly 8 includes two vibration disks 12 and two nail separation assemblies 13, and the two vibration disks 12 correspond to the two nail separation assemblies 13 one by one. The lower die head changing assembly 6 is fixedly installed on the frame 1, and the lower die head changing assembly 6 is electrically connected to the control center 3; a riveting head 10 is installed on the riveting gantry 7, and the riveting head 10 matches the upper die head changing assembly 9, and the riveting gantry 7 is electrically connected to the control center 3. It should be noted that the lower die head changing assembly 6 is located directly below the riveting head 10. It should be noted that an electric cylinder 16 is installed in the riveting gantry 7, and the riveting head 10 is fixedly installed with the lower end of the electric cylinder 16.

[0033] In the utility model, the mounting holes on the metal sheet are identified and located by the visual system 17, the rivets are vibrated and transported to the upper die head changing assembly 9 by the double vibration disk assembly 8, the rivets are blown to the specified position by blowing air through the nail feeding tube 11, the filter plate is moved and positioned by the positioning assembly 2, and then the rivets are riveted onto the metal sheet by the riveting head 10. During riveting, the metal sheet is supported by the lower die head changing assembly 6, so that the metal sheet can be automatically riveted.

[0034] The above description is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes within the technical scope disclosed by the present invention according to the technical scheme and the utility model concept of the present invention, which should be covered by the protection scope of the present invention.

Claims

1. An intelligent high-speed riveting center, characterized by: It comprises a frame (1), a positioning assembly (2), a control center (3), a pedal assembly (4), a nail feeding mechanism (5), a lower die head changing assembly (6) and a riveting gantry (7); The positioning component (2) is installed on the frame (1), and the positioning component (2) is electrically connected to the control center (3); The nail feeding mechanism (5) comprises a plurality of groups of double vibration plate assemblies (8) and an upper die head changing assembly (9), wherein the double vibration plate assemblies (8) and the upper die head changing assembly (9) are both mounted on a pedal assembly (4), and the upper die head changing assembly (9) is electrically connected to a control center (3); The lower die head changing assembly (6) is fixedly mounted on the frame (1), and the lower die head changing assembly (6) is electrically connected to the control center (3); A riveting head (10) is installed on the riveting gantry (7), and the riveting head (10) matches the upper die head changing assembly (9). The riveting gantry (7) is electrically connected to the control center (3).

2. The intelligent high-speed riveting center according to claim 1, characterized in that: The lower die head changing assembly (6) is located directly below the riveting head (10).

3. The intelligent high-speed riveting center according to claim 1, characterized in that: The upper die head changing assembly (9) is provided with two nail feeding tubes (11), and the two nail feeding tubes (11) are connected to the upper die head changing assembly (9).

4. The intelligent high-speed riveting center according to claim 1, characterized in that: The double vibration disk assembly (8) comprises two vibration disks (12) and two split nail assemblies (13), and the two vibration disks (12) correspond to the two split nail assemblies (13) in a one-to-one manner.

5. The intelligent high-speed riveting center according to claim 1, characterized in that: The control center (3) comprises a controller (14) and a cabinet (15), and the cabinet (15) is electrically connected to the controller (14).

6. The intelligent high-speed riveting center according to claim 1, characterized in that: An electric cylinder (16) is installed in the riveting gantry (7), and the riveting head (10) is fixedly installed on the lower end of the electric cylinder (16).

7. The intelligent high-speed riveting center according to claim 1, characterized in that: A visual system (17) is installed in the riveting gantry (7), and the visual system (17) is electrically connected to the control center (3).