A copper bar nut riveting device

By designing an automated copper busbar nut riveting device, the automatic feeding and riveting of nuts is achieved using a conveyor belt and suction cups, solving the problem of time-consuming and labor-intensive manual feeding and improving the efficiency of copper busbar riveting.

CN224390438UActive Publication Date: 2026-06-23JIANGXI BAOTAI NON FERROUS METAL GRP

Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
JIANGXI BAOTAI NON FERROUS METAL GRP
Filing Date
2025-07-28
Publication Date
2026-06-23

AI Technical Summary

Technical Problem

Existing nut servo riveting equipment requires manual feeding, which is time-consuming and labor-intensive, resulting in low efficiency in copper busbar riveting.

Method used

A copper busbar nut riveting device was designed, comprising a base, frame, conveyor belt, trackless cylinder, electric telescopic rod, suction cup, and riveting head, etc., to realize automated feeding and riveting. The copper busbar is transported by the conveyor belt and the nut is attracted by the suction cup, and then the riveting operation is completed by the riveting head.

Benefits of technology

It enables continuous automatic riveting of copper busbar nuts, saving manpower and improving riveting efficiency.

✦ Generated by Eureka AI based on patent content.

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    Figure CN224390438U_ABST
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Abstract

The utility model relates to copper row nut riveting technology field especially relates to a kind of copper row nut riveting device.The utility model provides a kind of copper row nut riveting device, which can continuously and automatically complete copper row nut riveting, save manpower and improve the efficiency of copper row riveting.A kind of copper row nut riveting device, including base, rack, conveying belt, support frame and trackless cylinder, etc., the rack is connected to the upper side of base, the conveying belt is arranged on the upper part of rack, the support frame is connected to the rear part of rack, and the trackless cylinder is connected to the upper part of support frame.The utility model pushes the nut into the feeding groove in the right upper part of rack one by one, then makes the conveying belt backward to convey copper row to the workbench, makes the suction cup adsorb the nut, places the nut in the riveting position of copper row, then makes the riveting head press down, rivets the nut on copper row, which can continuously and automatically complete copper row nut riveting, save manpower and improve the efficiency of copper row riveting.
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Description

Technical Field

[0001] This utility model relates to the field of copper busbar nut riveting technology, and in particular to a copper busbar nut riveting device. Background Technology

[0002] In electrical engineering and manufacturing, copper busbars (also known as power lines) are essential components for power transmission. To ensure reliable and safe connections, nuts are typically securely fastened to the copper busbars. This requires the use of copper busbar nut fastening devices.

[0003] A servo-driven riveting device for nuts, as disclosed in CN220782018U, includes a servo motor. The output of the servo motor is connected to a reducer, and the output of the reducer is connected to a press. The press includes a frame and a push rod. A riveting assembly is provided at the bottom of the push rod. The riveting assembly includes a pressure plate and a pressure sensor. Two corresponding guide rods are provided on the upper side of the pressure plate. Linear bearings are sleeved on the outside of the two guide rods. The two linear bearings and the frame are both mounted on a movable plate. The movable plate has clearance holes corresponding to the push rods. The movable plate is supported on a worktable by several columns. A riveting fixture is provided on the worktable below the riveting assembly. The riveting fixture is equipped with a product anti-leakage device and a nut anti-misalignment device. This invention can monitor the pressure throughout the entire pressing process and avoid deviations in the position of the force output, ensuring riveting accuracy. However, because this servo-driven riveting device for nuts requires manual feeding of the copper busbars and nuts, it is time-consuming and labor-intensive, reducing the riveting efficiency of the copper busbars.

[0004] Therefore, a copper busbar nut riveting device has been developed that can continuously and automatically complete the riveting of copper busbar nuts, saving manpower and improving the riveting efficiency of copper busbars. Utility Model Content

[0005] To overcome the shortcomings of existing servo riveting equipment for copper busbars, which requires manual feeding of copper busbars and nuts, is time-consuming and labor-intensive, and reduces the riveting efficiency of copper busbars, this utility model provides a copper busbar and nut riveting device that can continuously and automatically complete the riveting of copper busbars and nuts, saving manpower and improving the riveting efficiency of copper busbars.

[0006] The technical solution is as follows: A copper busbar nut riveting device includes a base, a frame, a conveyor belt, a support frame, a trackless cylinder, a second electric telescopic rod, a connecting block, a lifting plate, an air pipe, a worktable, suction cups, a riveting head, a blocking component, and a limiting component. The frame is connected to the upper side of the base, the conveyor belt is provided on the upper part of the frame, the support frame is connected to the rear of the frame, the trackless cylinder is connected to the upper part of the support frame, the second electric telescopic rod is connected to the slider of the trackless cylinder, the connecting block is connected to the telescopic end of the second electric telescopic rod, the lifting plate is connected to the lower side of the connecting block, the air pipe is connected to the lifting plate, the worktable is connected to the rear of the frame, multiple suction cups are connected to the lower side of the lifting plate, all of which are connected to the air pipe, the riveting head is connected to the left side of the lifting plate, the blocking component is provided on the frame to block the nut, and the limiting component is provided on the base to limit the copper busbar.

[0007] Furthermore, a feed chute is located on the upper right side of the frame.

[0008] Furthermore, the shielding assembly includes a baffle, a movable plate, and elastic elements. The baffle is connected to the upper right side of the frame, and the movable plate is slidably connected to the rear side of the baffle. Multiple elastic elements are connected between the movable plate and the baffle.

[0009] Furthermore, the elastic element is a spring.

[0010] Furthermore, the limiting component includes a support block, a first electric telescopic rod, and a push plate. The support block is connected to the front left side of the base, the first electric telescopic rod is connected to the upper part of the support block, and the push plate is connected to the telescopic end of the first electric telescopic rod.

[0011] Furthermore, the conveyor belt, the first electric telescopic rod, the trackless cylinder, the second electric telescopic rod, and the processor are electrically connected through a control module.

[0012] The beneficial effects are as follows: This utility model pushes the nuts one by one into the feed trough at the upper right of the frame, and then the conveyor belt transports the copper busbar to the worktable. The suction cups adsorb the nuts, place the nuts at the riveting position of the copper busbar, and then the riveting head presses down to rivet the nuts onto the copper busbar. This achieves the effect of continuously and automatically completing the riveting of copper busbar nuts, saving manpower and improving the riveting efficiency of copper busbars. Attached Figure Description

[0013] Figure 1 This is a three-dimensional structural diagram of the present invention.

[0014] Figure 2 This is a three-dimensional structural diagram of the present invention.

[0015] Figure 3 This is a three-dimensional structural diagram of the suction cup and other components of this utility model.

[0016] Figure 4 This is a three-dimensional structural diagram of the spring and other components of this utility model.

[0017] Component names and serial numbers in the diagram: 1_Base, 2_Frame, 3_Conveyor belt, 4_Support block, 5_First electric telescopic rod, 6_Baffle, 7_Moving plate, 8_Support frame, 9_Trackless cylinder, 10_Second electric telescopic rod, 11_Connecting block, 12_Lifting plate, 13_Air pipe, 14_Workbench, 15_Suction cup, 16_Spring, 17_Riveting head, 18_Push plate. Detailed Implementation

[0018] The preferred technical solution of this utility model will be described in detail below with reference to the accompanying drawings.

[0019] A copper busbar nut riveting device, such as Figures 1-4 As shown, the system includes a base 1, a frame 2, a conveyor belt 3, a support frame 8, a trackless cylinder 9, a second electric telescopic rod 10, a connecting block 11, a lifting plate 12, an air pipe 13, a worktable 14, a suction cup 15, a riveting head 17, a blocking assembly, and a limiting assembly. The frame 2 is connected to the upper side of the base 1. The upper right part of the frame 2 has a feed groove for pushing in nuts. The conveyor belt 3 is located on the upper part of the frame 2. The support frame 8 is connected to the rear of the frame 2, and the trackless cylinder 9 is connected to the upper part of the support frame 8. A second electric telescopic rod 10 is connected to the slider of the trackless cylinder 9. A connecting block 11 is connected to the telescopic end of the second electric telescopic rod 10. A lifting plate 12 is connected to the lower side of the connecting block 11. An air pipe 13 is connected to the lifting plate 12. A worktable 14 is connected to the rear of the frame 2. Six suction cups 15 are connected to the lower side of the lifting plate 12. All suction cups 15 are connected to the air pipe 13. A riveting head 17 is connected to the left side of the lifting plate 12. A shielding component is provided on the frame 2. A limiting component is provided on the base 1.

[0020] like Figure 1 and Figure 4 As shown, the shielding assembly includes a baffle 6, a movable plate 7, and elastic elements. The baffle 6 is connected to the upper right side of the frame 2, and the movable plate 7 is slidably connected to the rear side of the baffle 6. Two elastic elements, namely springs 16, are connected between the movable plate 7 and the baffle 6.

[0021] like Figure 1 As shown, the limiting component includes a support block 4, a first electric telescopic rod 5, and a push plate 18. The support block 4 is connected to the front left side of the base 1, the first electric telescopic rod 5 is connected to the upper part of the support block 4, and the push plate 18 is connected to the telescopic end of the first electric telescopic rod 5. The conveyor belt 3, the first electric telescopic rod 5, the trackless cylinder 9, the second electric telescopic rod 10, and the processor are electrically connected through a control module.

[0022] When using this utility model, first place the base 1 in the copper busbar nut riveting area, then push the nuts one by one into the feed chute in the upper right part of the frame 2. The baffle 6 and the moving plate 7 limit and block the nuts to prevent them from being misaligned. Then, place the copper busbar on the conveyor belt 3 and start the conveyor belt 3 to transport the copper busbar backward. The processor starts the first electric telescopic rod 5 on the support block 4 through the control module to push the push plate 18 to move, so that the push plate 18 limits the copper busbar to prevent the copper busbar from shifting position.

[0023] Connect the air pipe 13 to an external vacuum pump. When the copper busbar is conveyed to the worktable 14, the processor activates the trackless cylinder 9 through the control module, causing the second electric telescopic rod 10, connecting block 11, and lifting plate 12 to move above the moving plate 7. Then, activate the second electric telescopic rod 10 to push the connecting block 11 and lifting plate 12 downward. At this time, the lifting plate 12 presses the moving plate 7 to move to the right, and the spring 16 is stretched, causing the suction cup 15 to contact the nut in the feed trough. Subsequently, activate the vacuum pump to make the suction cup 15 adsorb the nut, and then move the lifting plate 12 upward to reset. After the lifting plate 12 disengages from the moving plate 7, the spring 16 rebounds, causing the moving plate 7 to reset. Then, the lifting plate 12 moves above the copper busbar, releasing the suction cup 15 and placing the nut at the riveting position of the copper busbar. Subsequently, the riveting head 17 moves above the copper busbar and presses down to rivet the nut onto the copper busbar. This achieves continuous and automatic completion of copper busbar nut riveting, saving manpower and improving the efficiency of copper busbar riveting. After riveting is completed, the worker removes the riveted copper busbar from the workbench 14 for subsequent riveting.

[0024] The present application has been described in detail above. Specific examples have been used to illustrate the principles and implementation methods of the present application. The description of the above embodiments is only for the purpose of helping to understand the method and core ideas of the present application. At the same time, for those skilled in the art, there will be changes in the specific implementation methods and application scope based on the ideas of the present application. Therefore, the content of this specification should not be construed as a limitation of the present application.

Claims

1. A copper busbar nut riveting device, characterized in that, The system includes a base (1), a frame (2), a conveyor belt (3), a support frame (8), a trackless cylinder (9), a second electric telescopic rod (10), a connecting block (11), a lifting plate (12), an air pipe (13), a worktable (14), a suction cup (15), a riveting head (17), a shielding assembly, and a limiting assembly. The base (1) is connected to the upper side of the frame (2). The upper part of the frame (2) is equipped with a conveyor belt (3). The rear part of the frame (2) is connected to the support frame (8). The upper part of the support frame (8) is connected to the trackless cylinder (9). The slider of the trackless cylinder (9) is connected to the second electric telescopic rod. Electric telescopic rod (10), the telescopic end of the second electric telescopic rod (10) is connected to a connecting block (11), the lower side of the connecting block (11) is connected to a lifting plate (12), the lifting plate (12) is connected to an air pipe (13), the rear of the frame (2) is connected to a workbench (14), the lower side of the lifting plate (12) is connected to multiple suction cups (15), the suction cups (15) are all connected to the air pipe (13), the left side of the lifting plate (12) is connected to a riveting head (17), the frame (2) is provided with a shielding component that can shield the nut, and the base (1) is provided with a limiting component that can limit the copper busbar.

2. The copper busbar nut riveting device according to claim 1, characterized in that, The upper right part of the frame (2) has a feed chute.

3. The copper busbar nut riveting device according to claim 1, characterized in that, The shielding assembly includes a baffle (6), a movable plate (7), and elastic elements. The baffle (6) is connected to the upper right side of the frame (2), and the movable plate (7) is slidably connected to the rear side of the baffle (6). Multiple elastic elements are connected between the movable plate (7) and the baffle (6).

4. The copper busbar nut riveting device according to claim 3, characterized in that, The elastic element is a spring (16).

5. The copper busbar nut riveting device according to claim 1, characterized in that, The limiting assembly includes a support block (4), a first electric telescopic rod (5) and a push plate (18). The support block (4) is connected to the left front part of the base (1), the first electric telescopic rod (5) is connected to the upper part of the support block (4), and the push plate (18) is connected to the telescopic end of the first electric telescopic rod (5). The push plate (18) passes through the frame (2).

6. A copper busbar nut riveting device according to claim 5, characterized in that, The conveyor belt (3), the first electric telescopic rod (5), the trackless cylinder (9), the second electric telescopic rod (10) and the processor are electrically connected through the control module.