Tin soldering machine with automatic detection function

Abstract

The soldering machine with the automatic detection function comprises a base and a workpiece, a welding detection mechanism is arranged in the base, a rotating assembly is arranged in the base, and the welding detection mechanism comprises a fixing frame fixedly connected to the top of the base. A welding device body is fixedly connected to the interior of the fixing frame, a conveying structure is installed in the base, and a moving block is movably connected to the top of the conveying structure. According to the tin soldering machine with the automatic detection function, the moving block can drive a workpiece to move along with operation of the conveying structure, in the process that the workpiece moves towards the welder body, comprehensive detection of the workpiece can be achieved by matching rotation of the carrying block, the arranged front detection piece and the arranged side detection piece, welding treatment can be conducted on the workpiece which is detected to be qualified, and the welding efficiency is improved. And the arranged rear detection piece can detect the welding spots of the workpieces after welding is completed, so that workers can conveniently remove the workpieces with welding spots missing or incomplete welding, and the practicability is improved.

Description

Technical Field

[0001] The utility model relates to the technical field of solder processing, in particular to a soldering machine with an automatic detection function. Background Art

[0002] Soldering is a welding method that uses low-melting-point metal solder to heat and melt, then penetrate and fill the gaps at the joints of metal parts; a soldering machine is a mechanical device that wets the liquid "solder" on the substrate to achieve bonding.

[0003] In the patent document with the announcement number CN208441438U, a soldering machine with automatic detection is proposed, which includes a shell, and a solder assembly and a CCD detection assembly are fixedly connected to one side of the top of the shell, the soldering assembly includes a magnetic energy solderer located outside the shell and a cylinder located inside the shell, the bottom of the cylinder is fixedly connected to the cylinder base, and the top of the cylinder is fixedly connected to a connecting piece...; this structure can enable the magnetic energy solderer to automatically process the product, and at the same time, the processing end of the magnetic energy solderer can be protected by a buffer structure; in addition, the installed CCD detection assembly can detect the solder processing points through a CCD camera before the magnetic energy solderer processes the product, and this structure can increase the product qualification rate and reduce production costs.

[0004] However, the detection method in the above patent can only detect the top of the product before welding, but it is not convenient to detect the side of the product and the product after welding. Therefore, the detection process of the device cannot meet the detection needs of the product, and the missed detection rate and the false judgment rate are also high, which makes it difficult to ensure the quality of the product. It has certain limitations when used and its practicality needs to be improved. In view of this, a soldering machine with automatic detection function is proposed. Utility Model Content

[0005] In view of the deficiencies in the prior art, the utility model provides a soldering machine with an automatic detection function, which can not only perform a comprehensive inspection on the workpiece before welding to prevent waste caused by welding of defective products, but also detect the solder joints after welding, which is convenient for removing workpieces with missing solder joints or incomplete welding, and effectively improves the practicality and other advantages. It solves the problem that the detection structure of the soldering machine in the prior art is not convenient for detecting the side of the product and the product after welding, the detection process cannot meet the detection requirements of the product, the missed detection rate and the false judgment rate are also high, it is difficult to ensure the quality of the product, it has certain limitations when used, and the practicality is poor.

[0006] To achieve the above object, the utility model provides the following technical solution: a soldering machine with automatic detection function, comprising a base and a workpiece, a welding detection mechanism is arranged inside the base, and a rotating assembly is arranged inside the base;

[0007] The welding detection mechanism comprises a fixing frame fixedly connected to the top of the base, a welding device body is fixedly connected inside the fixing frame, a conveying structure is installed inside the base, a moving block is movably connected to the top of the conveying structure, and a loading block for mounting a workpiece is rotatably connected to the top of the moving block;

[0008] The interior of the fixing frame is movably connected with a front detection member and a rear detection member located at the left and right sides of the welding device body, and the interior of the fixing frame is fixedly connected with a side detection member corresponding to the position of the front detection member.

[0009] Furthermore, the fixing frame is U-shaped, a welding mounting plate is fixedly connected to the inside of the fixing frame, and the welder body is fixedly connected to the inside of the welding mounting plate.

[0010] Furthermore, a mounting groove is provided on the top of the base, the conveying structure is installed in the mounting groove in the base, and a positioning groove for mounting a workpiece is provided on the top of the loading block.

[0011] Furthermore, the top of the base is fixedly connected with support blocks located at the front and rear sides of the installation slot, and the opposite sides of the support blocks at the front and rear sides are fixedly connected with limit baffles.

[0012] Furthermore, a rotating shaft extending into the moving block is fixedly connected to the bottom of the loading block, and a bearing fixedly connected to the rotating shaft is fixedly connected to the inside of the moving block.

[0013] Furthermore, the interior of the fixing frame is fixedly connected with detection mounting plates located on the left and right sides of the welding machine body, and the tops of the front detection member and the rear detection member are fixedly connected to the detection mounting plates.

[0014] Furthermore, the bottom of the loading block is fixedly connected to a limiting slider, and the limiting slider is annular, and the top of the moving block is provided with a limiting sliding groove that is slidably matched with the limiting slider.

[0015] Furthermore, the rotating assembly includes a rotating motor fixedly connected to the top of the moving block, the output end of the rotating motor is fixedly connected to a driving gear, and the outer side of the carrier block is fixedly connected to a transmission gear meshing with the driving gear.

[0016] Compared with the prior art, the technical solution of this application has the following beneficial effects:

[0017] 1. The soldering machine with automatic detection function can make the moving block drive the workpiece with the operation of the conveying structure through the welding detection mechanism, and the welding process can be realized when it moves to the bottom of the welder body; in the process of the workpiece moving toward the welder body, the front detection part can detect the solder processing points on the workpiece, and with the rotation of the carrier block, the side detection part can realize the detection of the side of the workpiece, so as to comprehensively detect the workpiece before welding. In addition, the rear detection part can detect the welding points of the workpiece after welding, which effectively reduces the generation of welding defective products, ensures the production quality of products, and effectively improves the practicality of the device.

[0018] 2. The soldering machine with automatic detection function can operate the rotating motor when the position of the carrier block corresponds to that of the side detection part through the provided rotating assembly, so as to utilize the transmission effect of the driving gear and the transmission gear to make the carrier block rotate with the operation of the rotating motor, thereby facilitating the side detection part to detect the peripheral side of the workpiece. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] Figure 1 This is a cross-sectional view of the structure of the utility model;

[0020] Figure 2 This is a structural cross-sectional view of the object-carrying block of the utility model;

[0021] Figure 3 It is a structural schematic diagram of the base of the utility model.

[0022] In the figure: 1. base; 2. fixing frame; 3. welding mounting plate; 4. welding machine body; 5. conveying structure; 6. moving block; 7. limit baffle; 701. support block; 8. loading block; 801. rotating shaft; 9. transmission gear; 10. rotating motor; 11. driving gear; 12. workpiece; 13. front detection part; 14. rear detection part; 15. detection mounting plate; 16. side detection part. DETAILED DESCRIPTION

[0023] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0024] See also Figure 1-3 A soldering machine with automatic detection function in this embodiment includes a base 1 and a workpiece 12. A welding detection mechanism is arranged inside the base 1, and a rotating component is arranged inside the base 1.

[0025] Embodiment 1: The welding detection mechanism includes a fixing frame 2 fixedly connected to the top of the base 1, a welding device body 4 is fixedly connected inside the fixing frame 2, the fixing frame 2 is U-shaped, a welding mounting plate 3 is fixedly connected inside the fixing frame 2, and the welding device body 4 is fixedly connected inside the welding mounting plate 3, so that the welding mounting plate 3 can be used to conveniently maintain the stable installation of the welding device body 4.

[0026] Among them, a conveying structure 5 is installed inside the base 1, and a mounting groove is opened on the top of the base 1. The conveying structure 5 is installed in the mounting groove in the base 1, so that the conveying structure 5 can be installed and fixed by using the mounting groove. The conveying structure 5 is a belt transmission structure;

[0027] In this embodiment, the top of the conveying structure 5 is movably connected to a moving block 6, and the top of the moving block 6 is rotatably connected to a carrier block 8 for mounting a workpiece 12; a positioning groove for mounting the workpiece 12 is provided on the top of the carrier block 8, so that the workpiece 12 can be conveniently installed in the carrier block 8 by using the positioning groove; the bottom of the carrier block 8 is fixedly connected to a rotating shaft 801 extending into the moving block 6, and the interior of the moving block 6 is fixedly connected to a bearing fixedly connected to the rotating shaft 801, so that the rotating connection between the carrier block 8 and the moving block 6 can be conveniently achieved by using the setting of the rotating shaft 801 and the bearing.

[0028] Among them, the bottom of the loading block 8 is fixedly connected to a limiting slider, and the limiting slider is annular, and the top of the moving block 6 is provided with a limiting groove that is slidably adapted to the limiting slider, so as to conveniently utilize the cooperation between the limiting slider and the limiting groove to improve the stability of the loading block 8 during rotation.

[0029] Among them, the top of the base 1 is fixedly connected with support blocks 701 located on the front and rear sides of the installation groove, and the opposite sides of the front and rear support blocks 701 are fixedly connected with limit baffles 7, so that the limit baffles 7 can be used to limit the position of the moving block 6 on the conveying structure 5, thereby guiding its movement.

[0030] In this embodiment, the interior of the fixing frame 2 is movably connected with a front detection member 13 and a rear detection member 14 located on the left and right sides of the welding device body 4, and the interior of the fixing frame 2 is fixedly connected with a detection mounting plate 15 located on the left and right sides of the welding device body 4. The tops of the front detection member 13 and the rear detection member 14 are fixedly connected to the detection mounting plate 15, so that the front detection member 13 and the rear detection member 14 can be conveniently installed and fixed by using the detection mounting plate 15.

[0031] Among them, the inside of the fixed frame 2 is fixedly connected with a side detection piece 16 corresponding to the position of the front detection piece 13, so that the front detection piece 13 and the side detection piece 16 can be used to comprehensively detect the workpiece 12 before welding, and the rear detection piece 14 can also be used to perform quality inspection on the welding points of the welded workpiece 12 after welding.

[0032] It should be noted that the soldering machine with automatic detection function can, through the welding detection mechanism, enable the moving block 6 to drive the workpiece 12 to move with the operation of the conveying structure 5, and the welding process can be realized when it moves to the bottom of the welding device body 4; in the process of the workpiece 12 moving toward the welding device body 4, the front detection component 13 can detect the solder processing points on the workpiece 12, and in conjunction with the rotation of the carrier block 8, the side detection component 16 can realize the detection of the side of the workpiece 12, so as to comprehensively detect the workpiece 12 before welding; in addition, the rear detection component 14 can detect the welding points of the workpiece 12 after welding is completed, so as to effectively reduce the generation of welding defective products, ensure the product production quality, and effectively improve the practicality of the device.

[0033] Embodiment 2: The rotating assembly includes a rotating motor 10 fixedly connected to the top of the moving block 6, the output end of the rotating motor 10 is fixedly connected to a driving gear 11, and the outer side of the carrier block 8 is fixedly connected to a transmission gear 9 meshing with the driving gear 11, so that the transmission effect of the driving gear 11 and the transmission gear 9 can be conveniently utilized to make the carrier block 8 rotate with the operation of the rotating motor 10.

[0034] It should be noted that the soldering machine with automatic detection function can operate the rotating motor 10 through the set rotating component when the position of the carrier block 8 corresponds to the position of the side detection part 16, so as to utilize the transmission effect of the driving gear 11 and the transmission gear 9 to make the carrier block 8 rotate with the operation of the rotating motor 10, thereby facilitating the side detection part 16 to detect the side of the workpiece 12.

[0035] The working principle of the above embodiment is:

[0036] When the soldering machine with automatic detection function is used, the workpiece 12 can be installed in the positioning groove of the object carrier 8, and the moving block 6 can be placed on the conveying structure 5, so that the moving block 6 can drive the workpiece 12 to move with the operation of the conveying structure 5; when the moving block 6 moves to the bottom of the front detection member 13, the rotating motor 10 can be operated to make the object carrier 8 rotate with the operation of the rotating motor 10 by the gear transmission effect, so that the front detection member 13 can detect all the solder joints on the top of the workpiece 12, and at the same time, the side detection member 16 can detect the surrounding side of the workpiece 12. Detection is carried out to determine whether there are defective products, so as to prevent the welder body 4 from welding defective products and causing waste of solder; when the moving block 6 moves to the bottom of the welder body 4, the welder body 4 can realize the welding processing of qualified workpieces 12; after the welding is completed, when the moving block 6 moves to the bottom of the rear detection piece 14, the set rear detection piece 14 can detect the welds on the workpiece 12 after welding, so as to facilitate the staff to remove the workpieces 12 with missing welds or incomplete welding, thereby effectively improving the welding efficiency and improving the product qualification rate.

[0037] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device. In the absence of further restrictions, the elements defined by the sentence "comprise a ..." do not exclude the existence of other identical elements in the process, method, article or device including the elements.

[0038] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A soldering machine with automatic detection function, comprising a base (1) and a workpiece (12), characterized in that: A welding detection mechanism is arranged inside the base (1), and a rotating assembly is arranged inside the base (1); The welding detection mechanism comprises a fixing frame (2) fixedly connected to the top of the base (1), a welding device body (4) is fixedly connected inside the fixing frame (2), a conveying structure (5) is installed inside the base (1), a moving block (6) is movably connected to the top of the conveying structure (5), and a loading block (8) for mounting a workpiece (12) is rotatably connected to the top of the moving block (6); The fixing frame (2) is internally movably connected to a front detection member (13) and a rear detection member (14) located on the left and right sides of the welding machine body (4), and the fixing frame (2) is internally fixedly connected to a side detection member (16) corresponding to the position of the front detection member (13).

2. A soldering machine with automatic detection function according to claim 1, characterized in that: The fixing frame (2) is U-shaped, a welding mounting plate (3) is fixedly connected inside the fixing frame (2), and a welding device body (4) is fixedly connected inside the welding mounting plate (3).

3. The soldering machine with automatic detection function according to claim 1, characterized in that: The top of the base (1) is provided with a mounting groove, the conveying structure (5) is installed in the mounting groove in the base (1), and the top of the loading block (8) is provided with a positioning groove for mounting a workpiece (12).

4. The soldering machine with automatic detection function according to claim 3, characterized in that: The top of the base (1) is fixedly connected with support blocks (701) located at the front and rear sides of the installation groove, and the opposite sides of the support blocks (701) at the front and rear sides are fixedly connected with limit baffles (7).

5. The soldering machine with automatic detection function according to claim 1, characterized in that: The bottom of the object-carrying block (8) is fixedly connected to a rotating shaft (801) extending into the moving block (6), and the interior of the moving block (6) is fixedly connected to a bearing fixedly connected to the rotating shaft (801).

6. The soldering machine with automatic detection function according to claim 1, characterized in that: The interior of the fixing frame (2) is fixedly connected with a detection mounting plate (15) located on the left and right sides of the welding machine body (4), and the tops of the front detection component (13) and the rear detection component (14) are fixedly connected to the detection mounting plate (15).

7. The soldering machine with automatic detection function according to claim 1, characterized in that: The bottom of the object-carrying block (8) is fixedly connected to a limit slider, and the limit slider is annular. The top of the moving block (6) is provided with a limit sliding groove that is slidably matched with the limit slider.

8. The soldering machine with automatic detection function according to claim 1, characterized in that: The rotating assembly comprises a rotating motor (10) fixedly connected to the top of the moving block (6), the output end of the rotating motor (10) is fixedly connected to a driving gear (11), and the outer side of the loading block (8) is fixedly connected to a transmission gear (9) meshing with the driving gear (11).

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