Workbench for assisting in machining swing angle
By designing an adjustable workbench for processing special-shaped workpieces, the linkage mechanism between driven support blocks and drive gears is used to solve the problem of processing special-shaped workpieces, an efficient and convenient processing process is achieved, and production costs are reduced.
Patent Information
- Application Number
- CN202420989621.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-09
- Publication Date
- 2025-03-21
- Estimated Expiration
- 2034-05-09
AI Technical Summary
The prior art is difficult to effectively handle the processing of special-shaped workpieces, resulting in the need to use more expensive and complex five-axis machine tools, which increases operational difficulty and production costs.
A workbench with auxiliary machining angle is designed. Through the cooperation of the rotatable driven support block and the driving gear, the table table table is easily adjusted and adapted to the clamping and processing of three-axis machine tools.
It reduces the difficulty of operation and adjustment, improves processing efficiency, and reduces the adjustment time when replacing special-shaped workpieces of different angles. It is suitable for mass production of all-shaped workpieces.
Smart Images

Figure CN222643780U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of workpiece processing, in particular to a workbench used for auxiliary processing of swing angles. Background Art
[0002] At present, in the field of automotive lighting, ordinary workpieces can be processed by clamping with a three-axis machine tool, and the three workpiece reference surfaces can be aligned during clamping. However, there are also some workpieces with special shapes, such as Figure 1 The special-shaped workpiece shown in the figure cannot be clamped during processing of the area to be processed because the side and bottom of the workpiece are not perpendicular to each other, so it is impossible to align the three workpiece reference surfaces. Therefore, it can only be processed by a five-axis machine tool. The cost of using a five-axis machine tool is significantly higher, and it also increases the technical and operational difficulties. It is not conducive to mass production and processing of the same special-shaped workpieces, resulting in a lack of efficiency improvement. When replacing special-shaped workpieces with different angles, the adjustment programming and operation time is long, which is more labor-intensive and particularly troublesome. Utility Model Content
[0003] The technical problem to be solved by the utility model is to overcome the shortcomings of the prior art and provide a workbench for assisting in processing an angle, which can easily adjust and change the inclination of the workbench table surface so that the workpiece can be adjusted to a suitable angle to adapt to the clamping and processing of a three-axis machine tool, thereby reducing the difficulty of operation and improving processing efficiency.
[0004] In order to solve the above technical problems, the technical solution of the utility model is:
[0005] A workbench for assisting in processing a swing angle, comprising a base body and a workbench, wherein a mounting groove is provided at the center of the top of the base body;
[0006] A driving gear is rotatably mounted on the bottom of the assembly groove via a first rotating shaft, a driven support block is rotatably mounted on the upper part of the assembly groove via a second rotating shaft, the bottom of the driven support block is meshed with the driving gear, and the workbench is mounted on the top of the driven support block;
[0007] A locking screw is also installed on one side of the base body. Rotating the first rotating shaft can drive the driving gear to rotate, and then drive the driven support block to rotate to drive the workbench to turn and change the inclination of the table surface. The locking screw can limit and lock the driven support block.
[0008] Furthermore, the lower half of the driven support block is formed as a semicircular gear, and the semicircular gear is meshed with the driving gear.
[0009] Furthermore, the radius of the driving gear is smaller than the radius of the semicircular gear.
[0010] Furthermore, both side ends of the driven support block are formed with limit plates, and the outer end surface of the limit plate is in close contact with the inner end surface of the assembly groove.
[0011] Furthermore, one end of the first rotating shaft extends out of the outer end surface of the base body, and a knob is provided on the extended end of the first rotating shaft.
[0012] Furthermore, one end face of the second rotating shaft is flush with the outer end face of the base body, an indicator needle is arranged on the flush end face of the second rotating shaft, and a graduated angle ruler is also arranged on the outer end face of the base body close to the indicator needle.
[0013] Furthermore, the workbench is mounted on the top of the driven support block by fixing screws.
[0014] By adopting the above technical solution, the utility model has the following beneficial effects:
[0015] 1. The utility model adopts the design of a rotatable driven support block and a workbench installed thereon, and adds a driving gear to drive the driven support block to rotate, so that the inclination angle of the workbench can be adjusted and changed by manually controlling the rotation of the first rotating shaft; taking the first special-shaped workpiece as a standard, the workpiece is adjusted to a suitable angle to adapt to the clamping and processing of the three-axis machine tool, and after adjustment in place, it is limited and fixed by a locking screw, and subsequently large-scale production and processing of the same special-shaped workpieces can be realized, which reduces the difficulty of operation and adjustment and improves production and processing efficiency.
[0016] 2. The utility model adopts the coordinated design of the driven support block and the driving gear, so that the inclination angle of the workbench can be easily adjusted by turning the knob. When replacing special-shaped workpieces with different angles, the adjustment and adaptation can be completed quickly, and the operation is extremely convenient and fast.
[0017] 3. The utility model realizes the linkage steering by meshing connection between the driving gear and the semicircular gear at the lower half of the driven support block, and the radius of the driving gear is smaller than the radius of the semicircular gear, so the adjustment work can be completed with relatively little effort.
[0018] 4. The utility model uses the design of the indicator needle on the end face of the second rotating shaft and the scale ruler on the outer end face of the base body to visually observe whether the second rotating shaft is offset, thereby ensuring that the inclination of the workbench is in a constant state, avoiding the offset problem after long-term work, and facilitating timely inspection and compensation. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] Figure 1 An example diagram of a special-shaped workpiece in the prior art;
[0020] Figure 2 It is a schematic diagram of the overall structure of an embodiment of the utility model;
[0021] Figure 3 It is a partial structural schematic diagram of an embodiment of the utility model;
[0022] Figure 4 This is a schematic diagram of the state before the angle is adjusted in the embodiment of the utility model;
[0023] Figure 5 This is a schematic diagram of the state after the angle is adjusted in the embodiment of the utility model;
[0024] Among them, 1. base body; 10. assembly groove; 100. scale angle ruler; 2. driving gear; 21. first rotating shaft; 22. knob; 3. driven support block; 30. semicircular gear; 31. second rotating shaft; 310. indicator needle; 32. limit plate; 4. workbench; 5. fixing screw; 6. locking screw; 7. special-shaped workpiece. DETAILED DESCRIPTION
[0025] In order to make the content of the utility model more clearly understood, the utility model is further described in detail below based on specific embodiments and in conjunction with the accompanying drawings.
[0026] In the prior art, reference Figure 1 As shown, there is a special-shaped workpiece 7. When processing the area to be processed, the side surface of the workpiece is not perpendicular to the bottom surface, so the three-axis machine tool cannot be clamped during processing, and the three workpiece reference surfaces cannot be aligned. Therefore, only a five-axis machine tool can be used for angle processing.
[0027] Therefore, if Figure 2-5 As shown, in this embodiment, a workbench for assisting in processing the swing angle is provided, which is mainly composed of a base body 1, a driving gear 2, a driven support block 3, a workbench 4, a fixing screw 5, a locking screw 6 and other components.
[0028] A mounting groove 10 is provided downwardly at the center of the top of the base body 1, the driving gear 2 is rotatably mounted at the bottom of the mounting groove 10, and the driven support block 3 is rotatably mounted at the upper part of the mounting groove 10 and exposed. A first rotating shaft 21 is fixedly provided at the center of the driving gear 2, through which the driving gear 2 is rotatably mounted, and one end of the first rotating shaft 21 extends out of the outer end surface of the base body 1, and a knob 22 is fixedly provided at the extended end of the first rotating shaft 21 to facilitate the adjustment of the rotation of the first rotating shaft 21. A second rotating shaft 31 is fixedly provided at the center of the driven support block 3, through which the driven support block 3 is rotatably mounted, and the second rotating shaft 31 is thicker than the first rotating shaft 21, which is conducive to the support of the workbench 4, and the workbench 4 is mounted on the top of the driven support block 3 by two fixing screws 5, and is used to place the special-shaped workpiece 7.
[0029] In order to form a linkage between the driven support block 3 and the driving gear 2, a semicircular gear 30 is formed at the lower half of the driven support block 3, and the semicircular gear 30 is meshed with the driving gear 2. The design of the driven support block 3 can better support the workbench 4 and maintain stability during rotation. In order to facilitate labor-saving adjustment, the radius of the driving gear 2 is smaller than the radius of the semicircular gear 30.
[0030] So, reference Figure 4 After the irregular workpiece 7 is placed and positioned on the surface of the workbench 4, the adjusting knob 22 can be manually operated to control the first rotating shaft 21 and the driving gear 2 to rotate, and then the driven support block 3 is driven to rotate to drive the workbench 4 to turn and change the inclination of the table surface. Taking the first irregular workpiece 7 as a standard, the irregular workpiece 7 is adjusted to Figure 5 Of course, a locking screw 6 is also installed on one side of the base body 1. After being adjusted into place, the driven support block 3 is locked and fixed by the locking screw 6. Subsequently, the same special-shaped workpieces 7 can be mass-produced and processed, which reduces the difficulty of operation and adjustment and improves the production and processing efficiency. Moreover, when replacing special-shaped workpieces of different angles, the adjustment and adaptation can be completed quickly, and the operation is extremely convenient and fast.
[0031] In order to prevent the semicircular gear 30 from rubbing against the edge of the base body 1, limit plates 32 are formed on both side ends of the driven support block 3, and the outer end surfaces of the limit plates 32 on both sides are closely attached to the inner end surface of the assembly groove 10. When the driven support block 3 rotates, on the one hand, it can protect the semicircular gear 30, and on the other hand, it can form a lateral limit to prevent the workbench 4 from shaking.
[0032] In order to facilitate timely inspection of the deflection of the workbench 4, one end face of the second rotating shaft 31 is flush with the outer end face of the base body 1, and an indicator needle 310 is sprayed or adhered on the flush end face of the second rotating shaft 31, and a scale angle ruler 100 is also engraved or sprayed on the outer end face of the base body 1 near the indicator needle 310. In this way, when the standard parts are adjusted in place for the first time, the angle scale indicated by the indicator needle 310 is recorded, and it is convenient to visually observe whether the second rotating shaft 31 is deflected later, especially after long-term work, the workbench 4 may deflect, so it is convenient to monitor and check the compensation in time at any time to ensure that the inclination of the workbench 4 can be kept in a constant state.
[0033] In the description of this specification, the description with reference to the terms "one embodiment", "example", "specific example", etc. means that the specific features, structures, materials or characteristics described in conjunction with the embodiment or example are included in at least one embodiment or example of the utility model. In this specification, the schematic representation of the above terms does not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials or characteristics described can be combined in any one or more embodiments or examples in a suitable manner.
[0034] The above specific embodiments further illustrate the technical problems, technical solutions and beneficial effects solved by the present invention. It should be understood that the above are only specific embodiments of the present invention and are not intended to limit the present invention. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.
Claims
1. A workbench for assisting in processing an angle, characterized in that: It comprises a base body (1) and a workbench (4), wherein a mounting groove (10) is provided in the center of the top of the base body (1); A driving gear (2) is rotatably mounted on the bottom of the assembly groove (10) via a first rotating shaft (21), a driven support block (3) is rotatably mounted on the upper part of the assembly groove (10) via a second rotating shaft (31), the bottom of the driven support block (3) is meshed with the driving gear (2), and the workbench (4) is mounted on the top of the driven support block (3); A locking screw (6) is also mounted on one side of the base body (1). Rotating the first rotating shaft (21) can drive the driving gear (2) to rotate, thereby driving the driven support block (3) to rotate to drive the workbench (4) to turn and change the inclination of the table surface. The locking screw (6) can limit and lock the driven support block (3).
2. A workbench for assisting in processing an angle according to claim 1, characterized in that: The lower half of the driven support block (3) is formed into a semicircular gear (30), and the semicircular gear (30) is meshed with the driving gear (2).
3. A workbench for assisting in processing an angle according to claim 2, characterized in that: The radius of the driving gear (2) is smaller than the radius of the semicircular gear (30).
4. A workbench for assisting in processing an angle according to claim 2, characterized in that: Limiting plates (32) are formed on both side ends of the driven support block (3), and the outer end surface of the limiting plate (32) is in close contact with the inner end surface of the assembly groove (10).
5. A workbench for assisting in processing an angle according to claim 1, characterized in that: One end of the first rotating shaft (21) extends out of the outer end surface of the base body (1), and a knob (22) is provided at the extended end of the first rotating shaft (21).
6. A workbench for assisting in processing an angle according to claim 1, characterized in that: One end face of the second rotating shaft (31) is flush with the outer end face of the base body (1), an indicating needle (310) is provided on the flush end face of the second rotating shaft (31), and a graduated angle ruler (100) is also provided on the outer end face of the base body (1) close to the indicating needle (310).
7. A workbench for assisting in processing an angle according to claim 1, characterized in that: The workbench (4) is mounted on the top of the driven support block (3) via fixing screws (5).