Circular seam polishing equipment for wind power generation tower barrel machining

By designing an annular joint grinding equipment for wind power tower body, the coordination of adjustment bolts and electric guide rails is used to achieve precise grinding of the annular joints, solving the problem of different grinding thicknesses in the prior art, and improving the grinding quality and efficiency.

CN222644049UActive Publication Date: 2025-03-21SHANGDU COUNTY TIANSHUN WIND POWER EQUIP CO LTD
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Patent Information

Application Number
CN202421369824.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-14
Publication Date
2025-03-21
Estimated Expiration
2034-06-14

AI Technical Summary

Technical Problem

The ring joint grinding device of the wind power tower body lacks an adjustment structure in the prior art, resulting in varying grinding thicknesses and being unable to achieve precise grinding.

Method used

A ring joint grinding equipment for processing wind power towers is designed, including structures such as outer ring, grinding components, electric guide rails, sliders and adjustment bolts. Through the coordination of adjustment bolts and electric guide rails, precise adjustment and movement of the grinding blocks are achieved to ensure uniform grinding of the ring joints.

Benefits of technology

Through the use of this equipment, precise grinding of the annular joints of the wind power tower can be achieved, improving the grinding quality and efficiency, and ensuring the stability of the grinding process.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses circular seam polishing equipment for wind power generation tower barrel machining, and relates to the technical field of polishing, the circular seam polishing equipment comprises an outer ring, a polishing assembly is installed on the inner side of the outer ring, the polishing assembly comprises a fixing block and a polishing block, a groove is formed in the end face of the inner side of the outer ring, an electric guide rail is installed in the groove, and the fixing block is connected with the electric guide rail. The outer wall of the electric guide rail is sleeved with a sliding block matched with the electric guide rail, the sliding block is slidably connected with the inner wall of the groove, the outer wall of the sliding block is fixedly connected with a connecting rod, and the end of the connecting rod is fixedly connected with the outer wall of the fixing block. According to the circular seam polishing device, the polishing block can be adjusted by arranging the adjusting structure, so that the polishing accuracy of the circular seam is guaranteed, and the polishing quality and efficiency are improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of grinding, in particular to an annular seam grinding device for processing a wind power tower barrel. Background Art

[0002] The wind turbine tower is the tower pole of wind power generation. It mainly plays a supporting role in the wind turbine generator set and absorbs the vibration of the set. The production process of wind turbine tower is generally as follows: CNC cutting machine unloads, thick plates need to be beveled, and after the plate rolling machine rolls the plate into shape, spot welding, positioning, and confirmation are carried out to weld the inner and outer longitudinal seams. After the roundness inspection, if there is a problem, a secondary rounding is carried out. After the single-section cylinder is welded, the hydraulic group is used to assemble the roller frame for spot welding, the inner and outer circumferential seams are welded, and the straightness and other tolerances are checked. After the flange is welded, non-destructive testing and flatness inspection of the weld are carried out, sandblasting and painting are carried out, and after the internal parts are installed and the finished product inspection is completed, it is transported to the installation site.

[0003] After the cylinder of a wind power tower is welded, an annular seam will be generated at the welding position. The existence of the annular seam greatly affects the overall appearance of the cylinder, and the existence of the annular seam will also cause a series of unstable situations. Therefore, no matter from which angle, the annular seam needs to be polished. When the grinding device in the prior art is grinding the annular seam, it can only rely on manual labor to reduce the thickness of the annular seam little by little. Due to the lack of necessary adjustment structure, it is easy to have uneven grinding thickness. For this reason, we provide an annular seam grinding device for processing a wind power tower cylinder that can perform precise grinding. Utility Model Content

[0004] Based on this, the purpose of the utility model is to provide a circumferential seam grinding device for processing a wind power tower cylinder to solve the technical problems mentioned in the above background.

[0005] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: an annular seam grinding device for processing a wind power tower cylinder, comprising an outer ring, a grinding assembly is installed on the inner side of the outer ring, and the grinding assembly comprises a fixed block and a grinding block, a groove is provided on the inner end face of the outer ring, and an electric guide rail is installed inside the groove, a slider adapted to the electric guide rail is sleeved on the outer wall of the electric guide rail, and the slider is slidably connected to the inner wall of the groove, the outer wall of the slider is fixedly connected to a connecting rod, and the end of the connecting rod is fixedly connected to the outer wall of the fixed block.

[0006] By adopting the above technical solution, the grinding block can be adjusted to ensure the accuracy of the annular seam grinding, that is, to improve the quality and efficiency of the grinding.

[0007] The utility model is further configured that an adjustment structure is installed on the outer wall of the grinding block.

[0008] By adopting the above technical solution, the grinding block can be adjusted.

[0009] The utility model is further configured such that the adjustment structure includes an adjustment bolt connected to the outer wall of the grinding block through a bearing, and the adjustment bolt passes through the fixed block and extends above the fixed block, and a threaded wall adapted to the thread of the outer wall of the adjustment bolt is opened in the inner wall of the fixed block.

[0010] By adopting the above technical solution, the grinding block can be adjusted.

[0011] The utility model is further configured that a limiting sleeve is arranged at the top end of the fixing block and located outside the adjusting bolt, and a return spring installed on the inner wall of the outer ring is connected to the top end of the limiting sleeve.

[0012] By adopting the above technical solution, the movement and resetting of the limiting sleeve are assisted.

[0013] The utility model is further configured that a bolt head is fixed to the top end of the adjusting bolt, and a limiting groove for engaging and limiting the bolt head is provided on the inner wall of the limiting sleeve outside the bolt head.

[0014] By adopting the above technical solution, a limiting and engaging effect is achieved on the adjusting bolt.

[0015] In summary, the utility model mainly has the following beneficial effects:

[0016] 1. The utility model sets an adjustment structure. First, the annular seam of the cylinder to be polished is placed at the center position of the inner side of the outer ring. Then, by rotating the adjusting bolt, the adjusting bolt moves under the action of the threaded wall, and then pushes the polishing block to move until the polishing block moves to the annular seam position. Then, the electric guide rail is started, and the electric guide rail drives the slider to move. The movement of the slider drives the fixed block to move through the connecting rod, and the fixed block drives the polishing block to move to realize the polishing of the annular seam. The operation of the electric guide rail is stopped until no waste chips are generated. At this time, the adjusting bolt can be further adjusted to further polish the annular seam. The above steps are repeated until all the annular seams are polished to complete the polishing operation of the annular seam of the cylinder. Through the above structure, the precise thickness control of the annular seam during polishing is realized, thereby improving the quality and efficiency of polishing.

[0017] 2. The utility model provides a limiting sleeve. After the adjustment of the adjusting bolt is completed, the limiting sleeve and the limiting groove on the inner wall are used to achieve the engagement and limitation of the bolt head of the adjusting bolt, that is, to achieve the limitation of the adjusting bolt, thereby ensuring the stability of the position of the grinding block and thus ensuring the stability of the grinding process. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1It is a schematic diagram of the overall structure of the utility model;

[0019] Figure 2 This is a schematic diagram of the electric guide rail drive of the utility model;

[0020] Figure 3 This is a schematic diagram of the grinding block adjustment structure of the utility model;

[0021] Figure 4 It is a schematic diagram of the limiting structure of the utility model.

[0022] In the figure: 1. outer ring; 2. grinding assembly; 21. fixing block; 22. grinding block; 3. groove; 4. electric guide rail; 5. slider; 6. connecting rod; 7. adjusting bolt; 8. limiting sleeve; 9. reset spring; 10. bolt head; 11. limiting slot. DETAILED DESCRIPTION

[0023] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. The embodiments described below with reference to the drawings are exemplary and are only used to explain the utility model, and cannot be understood as limiting the utility model.

[0024] The following describes an embodiment of the utility model based on its overall structure.

[0025] A circular seam grinding device for processing a wind power tower cylinder, such as Figure 1-4 As shown, it includes an outer ring 1, a grinding assembly 2 is installed on the inner side of the outer ring 1, and the grinding assembly 2 includes a fixed block 21 and a grinding block 22, a groove 3 is opened on the inner end surface of the outer ring 1, and an electric guide rail 4 is installed inside the groove 3, a slider 5 adapted to the electric guide rail 4 is sleeved on the outer wall of the electric guide rail 4, and the slider 5 is slidably connected to the inner wall of the groove 3, and the outer wall of the slider 5 is fixedly connected to a connecting rod 6, and the end of the connecting rod 6 is fixedly connected to the outer wall of the fixed block 21;

[0026] Furthermore, in this embodiment, an adjustment structure is installed on the outer wall of the grinding block 22.

[0027] See also Figure 3 The adjustment structure includes an adjustment bolt 7 connected to the outer wall of the grinding block 22 through a bearing, and the adjustment bolt 7 passes through the fixed block 21 and extends to the top of the fixed block 21. The inner wall of the fixed block 21 is provided with a threaded wall adapted to the thread of the outer wall of the adjustment bolt 7, so as to adjust the grinding wheel 22, that is, to adjust the grinding inner diameter.

[0028] See also Figure 3The top of the fixed block 21 is located outside the adjusting bolt 7 and a limiting sleeve 8 is provided, and the top of the limiting sleeve 8 is connected to a reset spring 9 installed on the inner wall of the outer ring 1 to realize the movement and reset of the limiting sleeve 8.

[0029] See also Figure 4 A bolt head 10 is fixed to the top of the adjusting bolt 7, and a limiting groove 11 for clamping and limiting the bolt head 10 is opened on the inner wall of the limiting sleeve 8 outside the bolt head 10, so that the limiting clamping of the bolt head 10 is realized, that is, the limiting clamping of the adjusting bolt 7 is realized.

[0030] The working principle of the utility model is as follows: first, the annular seam of the cylinder to be polished is placed at the central position of the inner side of the outer ring 1, and then the adjusting bolt 7 is rotated, and the adjusting bolt 7 moves under the action of the threaded wall, thereby pushing the polishing block 22 to move until the polishing block 22 moves to the annular seam position, and then the electric guide rail 4 is started, and the electric guide rail 4 drives the slider 5 to move, and the movement of the slider 5 drives the fixed block 21 to move through the connecting rod 6, and the fixed block 21 therefore drives the polishing block 22 to move to realize the polishing of the annular seam, and the operation of the electric guide rail 4 is stopped until no waste chips are generated after polishing, and at this time the adjusting bolt 7 can be further adjusted to further polish the annular seam, and the above steps are repeated until all the annular seams are polished to complete the polishing operation of the annular seam of the cylinder;

[0031] Furthermore, after the adjustment of the adjusting bolt 7 is completed, the limiting sleeve 8 and the limiting groove 11 on the inner wall thereof are used to realize the engagement and limiting of the bolt head 10 of the adjusting bolt 7, that is, the limiting of the adjusting bolt 7 is realized, thereby ensuring the stability of the position of the grinding block 22, thereby ensuring the stability of the grinding process;

[0032] In addition, when the adjusting bolt 7 needs to be adjusted, the limiting sleeve 8 is pushed upward, so that the limiting sleeve 8 releases the limit on the bolt head 10, and then the adjusting bolt 7 can be rotated, which is convenient and quick.

[0033] Although an embodiment of the utility model has been shown and described, this specific embodiment is merely an explanation of the utility model and is not a limitation of the utility model. The specific features, structures, materials or characteristics described may be combined in a suitable manner in any one or more embodiments or examples. After reading this specification, those skilled in the art may make modifications, substitutions and variations to the embodiments without creative contributions as needed without departing from the principles and purpose of the utility model. However, as long as they are within the scope of the claims of the utility model, they are protected by patent law.

Claims

1. A ring seam grinding device for processing a wind power tower cylinder, comprising an outer ring (1), characterized in that: A grinding assembly (2) is installed on the inner side of the outer ring (1), and the grinding assembly (2) includes a fixed block (21) and a grinding block (22). A groove (3) is provided on the inner end surface of the outer ring (1), and an electric guide rail (4) is installed inside the groove (3). A slider (5) adapted to the electric guide rail (4) is sleeved on the outer wall of the electric guide rail (4), and the slider (5) is slidably connected to the inner wall of the groove (3). The outer wall of the slider (5) is fixedly connected to a connecting rod (6), and the end of the connecting rod (6) is fixedly connected to the outer wall of the fixed block (21).

2. The annular seam grinding equipment for processing a wind power tower cylinder according to claim 1 is characterized in that: The outer wall of the grinding block (22) is provided with an adjustment structure.

3. The annular seam grinding equipment for processing a wind power tower cylinder according to claim 2 is characterized in that: The adjustment structure comprises an adjustment bolt (7) connected to the outer wall of the grinding block (22) via a bearing, and the adjustment bolt (7) passes through the fixing block (21) and extends to the top of the fixing block (21).

4. The annular seam grinding equipment for processing a wind power tower cylinder according to claim 3 is characterized in that: The inner wall of the fixing block (21) is provided with a threaded wall adapted to the thread of the outer wall of the adjusting bolt (7).

5. The annular seam grinding equipment for processing a wind power tower cylinder according to claim 3 is characterized in that: A limiting sleeve (8) is arranged at the top end of the fixing block (21) and is located outside the adjusting bolt (7), and a return spring (9) installed on the inner wall of the outer ring (1) is connected to the top end of the limiting sleeve (8).

6. The annular seam grinding equipment for processing a wind power tower cylinder according to claim 5 is characterized in that: A bolt head (10) is fixed to the top end of the adjusting bolt (7), and a limiting groove (11) for engaging and limiting the bolt head (10) is provided on the inner wall of the limiting sleeve (8) outside the bolt head (10).