Automatic clamping and rotating mechanism

By designing the automatic clamping and rotation mechanism, the problem of inconsistent rotation test of manual clamping hinge is solved, and automated testing of hinge parts is realized, and testing accuracy and reliability are improved.

CN222644310UActive Publication Date: 2025-03-21ZHUHAI BOJAY ELECTRONICS
View PDF 0 Cites 0 Cited by

Patent Information

Application Number
CN202420860478.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-24
Publication Date
2025-03-21
Estimated Expiration
2034-04-24

AI Technical Summary

Technical Problem

In the prior art, during the rotational noise test of the earphone charging box parts, due to inconsistent manual clamping, there is an error in the test results.

Method used

An automatic clamping and rotating mechanism is designed, including a bracket assembly, a rotating assembly, a clamping assembly and an induction assembly. The rotating shaft is driven by a servo motor to rotate, clamp the cylinder to clamp the hinge part, and induce the rotation angle through a photoelectric switch.

Benefits of technology

Automatic clamping and rotation testing of hinge parts is realized, improving the accuracy and reliability of test results, and avoiding errors caused by human factors.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN222644310U_ABST
    Figure CN222644310U_ABST
Patent Text Reader

Abstract

The utility model relates to the technical field of earphone charging box part hinge testing, in particular to an automatic clamping and rotating mechanism which comprises a base, the surface of the base is connected with a support assembly, and the support assembly is composed of a motor mounting plate, a connecting plate, a shaft rod left supporting plate, a shaft rod right supporting plate and a supporting block. The motor mounting plate is fixedly connected to the surface of the base through bolts, a shaft rod left supporting plate and a shaft rod right supporting plate are arranged on one side of the motor mounting plate, a rotating assembly is mounted at the top end of the support assembly, a clamping assembly is connected to the surface of the rotating assembly, and a sensing assembly is further arranged between the rotating assembly and the support assembly. According to the utility model, the automation degree of the hinge part during clamping and rotating is improved, and manual operation is not needed in the whole process, so that the consistency of the clamping position, the clamping force, the rotating speed and the rotating angle during hinge clamping and rotating is ensured, and meanwhile, the test error caused by human factors is also avoided.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The utility model relates to the technical field of hinge testing of earphone charging box parts, in particular to an automatic clamping and rotating mechanism. Background Art

[0002] The earphones are a pair of conversion units that receive electrical signals from a media player or receiver and convert them into audible sound waves using speakers close to the ears. The earphones require a charging box when charging, and the hinge parts of the charging box are tested for rotational noise during production.

[0003] At present, when the hinge of the embedded earphone charging box parts is tested for abnormal rotation noise, the abnormal noise is collected in the laboratory by manually clamping the hinge and rotating it. When the hinge is rotated manually, the consistency of the clamping position, clamping force, rotation speed and rotation angle cannot be guaranteed, and the test errors caused by human factors cannot be avoided. Therefore, an automatic clamping and rotating mechanism is needed. Utility Model Content

[0004] The purpose of the utility model is to provide an automatic clamping and rotating mechanism to solve the problem in the above background technology that when manually clamping the hinge and rotating it, the consistency of the clamping position, clamping force, rotation speed and rotation angle cannot be guaranteed, and the test error caused by human factors cannot be avoided.

[0005] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: an automatic clamping and rotating mechanism, comprising a base, the surface of the base is connected to a bracket assembly, and the bracket assembly is composed of a motor mounting plate, a connecting plate, a shaft left support plate, a shaft right support plate and a support block, the motor mounting plate is fixedly connected to the surface of the base by bolts, and a shaft left support plate and a shaft right support plate are respectively provided on one side of the motor mounting plate, and the shaft left support plate and the shaft right support plate are both fixedly connected to the surface of the base by bolts; a rotating assembly is installed on the top of the bracket assembly, and the rotating assembly is used to drive the rotation work; a clamping assembly is connected to the surface of the rotating assembly, and the clamping assembly is used to clamp the hinge parts; an induction assembly is also provided between the rotating assembly and the bracket assembly, and the induction assembly is used for induction work when the rotating assembly rotates.

[0006] Preferably, a support block is provided on one side of the right support plate of the shaft rod, which is used for supporting work and is fixed to the surface of the base by bolts; a connecting plate is fixed on the side wall between the motor mounting plate, the left support plate of the shaft rod and the right support plate of the shaft rod by bolts, and the connecting plate is used to increase the overall stability of the bracket assembly.

[0007] Preferably, the rotating assembly is composed of a servo motor, a coupling and a rotating shaft rod, the servo motor is fixedly connected to the surface of the motor mounting plate by screws, and the output end of the servo motor passes through the motor mounting plate and is installed with a coupling.

[0008] Preferably, a rotating shaft rod is installed between the left support plate and the right support plate of the shaft rod via a bearing, and one end of the rotating shaft rod is fixedly connected to the surface of the coupling, and the other end of the rotating shaft rod passes through the right support plate of the shaft rod and is supported by a support block.

[0009] Preferably, the clamping assembly comprises a cylinder mounting frame, a clamping cylinder and a clamping claw, and the cylinder mounting frame is fixedly connected to the end of the rotating shaft rod by bolts.

[0010] Preferably, a clamping cylinder is fixed to the surface of the cylinder mounting frame by screws, and clamping claws are respectively fixed to the output ends of the clamping cylinder by screws, and the clamping claws are used for clamping the hinge parts.

[0011] Preferably, the sensing component includes a photoelectric switch, a fixed block and a sensing sheet. The photoelectric switch is fixed on the surface of the rotating shaft rod. The fixed block is fixed to the surface of the right support plate of the shaft rod by bolts, and a sensing sheet is installed on the top of the fixed block. The sensing sheet and the photoelectric switch cooperate with each other to sense the rotation of the rotating shaft rod.

[0012] Compared with the prior art, the beneficial effects of the utility model are as follows: the automatic clamping and rotating mechanism, by setting a bracket assembly, a rotating assembly, a clamping assembly and a sensing assembly, utilizes the bracket assembly to increase the stability of the clamping and rotating mechanism during operation, thereby avoiding the shaking phenomenon that occurs when the clamping and rotating mechanism is used; at the same time, the hinge parts are clamped by the clamping assembly, the hinge parts are rotated by the rotating assembly, and the rotation angle is sensed by the sensing assembly during the rotation process, thereby realizing the sensing work of the rotation angle, thereby improving the accuracy of the rotation position; therefore, the utility model improves the degree of automation during the clamping and rotation of the hinge parts, and no manual operation is required during the entire process, thereby ensuring the consistency of the clamping position, clamping force, rotation speed and rotation angle during the rotation of the clamped hinge, and also avoiding the test errors caused by human factors. BRIEF DESCRIPTION OF THE DRAWINGS

[0013] Figure 1 It is a three-dimensional front view structural schematic diagram of the utility model;

[0014] Figure 2 It is a three-dimensional rear view structure schematic diagram of the utility model;

[0015] Figure 3 It is an enlarged structural diagram of the rotating assembly of the utility model;

[0016] Figure 4 It is a schematic diagram of the enlarged structure of the clamping assembly of the utility model.

[0017] In the figure: 1. base; 2. bracket assembly; 21. motor mounting plate; 22. connecting plate; 23. left support plate of shaft rod; 24. right support plate of shaft rod; 25. support block; 3. rotating assembly; 31. servo motor; 32. coupling; 33. rotating shaft rod; 4. clamping assembly; 41. cylinder mounting bracket; 42. clamping cylinder; 43. clamping claw; 5. induction assembly; 51. photoelectric switch; 52. fixing block; 53. induction sheet. DETAILED DESCRIPTION

[0018] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, not all of the embodiments. In addition, the terms "first", "second", "third", "upper, lower, left, right", etc. are only used for descriptive purposes and cannot be understood as indicating or implying relative importance. At the same time, in the description of the present invention, unless otherwise clearly specified and limited, the terms "connected" and "connected" should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be directly connected or indirectly connected through an intermediate medium. Based on the embodiments in the present invention, all other embodiments obtained by ordinary technicians in this field without making creative work are within the scope of protection of the present invention.

[0019] The structure of the automatic clamping rotating mechanism provided by the utility model is as follows Figure 1 as well as Figure 3 As shown, it includes a base 1, the surface of the base 1 is connected to the bracket assembly 2, and the bracket assembly 2 is composed of a motor mounting plate 21, a connecting plate 22, a shaft left support plate 23, a shaft right support plate 24 and a support block 25. The motor mounting plate 21 is fixedly connected to the surface of the base 1 by bolts, and the left shaft support plate 23 and the right shaft support plate 24 are respectively provided on one side of the motor mounting plate 21, and the left shaft support plate 23 and the right shaft support plate 24 are both fixedly connected to the surface of the base 1 by bolts, and a support block 25 is provided on one side of the shaft right support plate 24, the support block 25 is used for supporting work, and the support block 25 is fixedly connected to the surface of the base 1 by bolts; a connecting plate 22 is fixed on the side wall between the motor mounting plate 21, the left shaft support plate 23 and the right shaft support plate 24 by bolts, and the connecting plate 22 is used to increase the overall stability of the bracket assembly 2.

[0020] During implementation, the rotating assembly 3 is supported by the bracket assembly 2. When the bracket assembly 2 is implemented, it is supported by the motor mounting plate 21, the left shaft support plate 23 and the right shaft support plate 24. When supporting, the motor mounting plate 21, the left shaft support plate 23 and the right shaft support plate 24 are connected into one by the connecting plate 22, and at the same time cooperate with the support of the support block 25, thereby increasing the stability of the clamping rotating mechanism during operation and avoiding the shaking phenomenon that occurs when the clamping rotating mechanism is used.

[0021] Furthermore, if Figure 2 as well as Figure 3 As shown, a rotating assembly 3 is installed at the top of the bracket assembly 2, and the rotating assembly 3 is used to drive the rotation work. The rotating assembly 3 is composed of a servo motor 31, a coupling 32 and a rotating shaft rod 33. The servo motor 31 is fixedly connected to the surface of the motor mounting plate 21 by screws, and the output end of the servo motor 31 passes through the motor mounting plate 21 and is installed with a coupling 32. The rotating shaft rod 33 is installed between the left support plate 23 of the shaft rod and the right support plate 24 of the shaft rod through a bearing, and one end of the rotating shaft rod 33 is fixedly connected to the surface of the coupling 32, and the other end of the rotating shaft rod 33 passes through the right support plate 24 of the shaft rod and is supported by the support block 25.

[0022] When the rotating assembly 3 is implemented, the servo motor 31 drives the rotating shaft 33 to rotate under the action of the coupling 32 .

[0023] Furthermore, if Figure 2 as well as Figure 4 As shown, the surface of the rotating component 3 is connected to a clamping component 4, which is used for clamping hinge parts. The clamping component 4 includes a cylinder mounting frame 41, a clamping cylinder 42 and a clamping claw 43. The cylinder mounting frame 41 is fixedly connected to the end of the rotating shaft rod 33 by bolts, and the clamping cylinder 42 is fixed to the surface of the cylinder mounting frame 41 by screws, and the output ends of the clamping cylinder 42 are respectively installed with clamping claws 43 by screws, and the clamping claws 43 are used for clamping hinge parts.

[0024] When the clamping assembly 4 is implemented, the clamping cylinder 42 on the surface of the cylinder mounting frame 41 drives the clamping claw 43 to move, thereby clamping the hinge part.

[0025] Furthermore, if Figure 2 as well as Figure 3As shown, a sensing component 5 is also provided between the rotating component 3 and the bracket component 2, and the sensing component 5 is used for sensing work when the rotating component 3 rotates. The sensing component 5 includes a photoelectric switch 51, a fixing block 52 and a sensing sheet 53. The photoelectric switch 51 is fixed on the surface of the rotating shaft rod 33, and the fixing block 52 is fixedly connected to the surface of the right support plate 24 of the shaft rod by bolts, and a sensing sheet 53 is installed on the top of the fixing block 52, and the sensing sheet 53 cooperates with the photoelectric switch 51 for sensing work when the rotating shaft rod 33 rotates.

[0026] When the sensing assembly 5 is implemented, the rotation of the shaft rod 33 drives the photoelectric switch 51 to rotate. When the photoelectric switch 51 rotates, it cooperates with the sensing sheet 53 at the top of the fixed block 52 to realize the sensing work of the rotation angle, thereby improving the accuracy of the rotation position.

[0027] Working principle: When in use, the rotating assembly 3 is supported by the bracket assembly 2. When the bracket assembly 2 is implemented, it is supported by the motor mounting plate 21, the left support plate 23 of the shaft and the right support plate 24 of the shaft. When supporting, the motor mounting plate 21, the left support plate 23 of the shaft and the right support plate 24 of the shaft are connected into one by the connecting plate 22, and at the same time cooperate with the support of the support block 25, thereby increasing the stability of the clamping rotating mechanism during operation and avoiding the shaking phenomenon that occurs when the clamping rotating mechanism is used.

[0028] When the clamping and rotating mechanism is working, it is first clamped by the clamping component 4. When the clamping component 4 is implemented, the clamping claw 43 is driven to move by the clamping cylinder 42 on the surface of the cylinder mounting frame 41, so as to clamp the hinge part; then it is rotated by the rotating component 3. When the rotating component 3 is implemented, the servo motor 31 drives the shaft rod 33 to rotate under the action of the coupling 32. During the rotation, the rotation angle is sensed by the sensing component 5. When the sensing component 5 is implemented, the rotation of the shaft rod 33 will drive the photoelectric switch 51 to rotate. When the photoelectric switch 51 rotates, it will cooperate with the sensing sheet 53 at the top of the fixed block 52 to realize the sensing of the rotation angle, thereby improving the accuracy of the rotation position and finally completing the use of the automatic clamping and rotating mechanism.

[0029] It is obvious to those skilled in the art that the present invention is not limited to the details of the exemplary embodiments described above, and that the present invention can be implemented in other specific forms without departing from the spirit or essential features of the present invention. Therefore, the embodiments should be regarded as exemplary and non-restrictive from any point of view, and the scope of the present invention is defined by the appended claims rather than the above description, and it is intended that all changes falling within the meaning and scope of the equivalent elements of the claims be included in the present invention. Any reference numeral in a claim should not be regarded as limiting the claim to which it relates.

Claims

1. An automatic clamping and rotating mechanism, comprising a base (1), characterized in that: The surface of the base (1) is connected to the bracket assembly (2), and the bracket assembly (2) is composed of a motor mounting plate (21), a connecting plate (22), a shaft left support plate (23), a shaft right support plate (24) and a support block (25), the motor mounting plate (21) is fixedly connected to the surface of the base (1) by bolts, and a shaft left support plate (23) and a shaft right support plate (24) are respectively provided on one side of the motor mounting plate (21), and the shaft left support plate (23) and the shaft right support plate (24) are both fixedly connected to the surface of the base (1) by bolts; a rotating assembly (3) is installed at the top of the bracket assembly (2), and the rotating assembly (3) is used to drive the rotating work; a clamping assembly (4) is connected to the surface of the rotating assembly (3), and the clamping assembly (4) is used to clamp the hinge parts; an induction assembly (5) is also provided between the rotating assembly (3) and the bracket assembly (2), and the induction assembly (5) is used to sense the rotating assembly (3) when it rotates.

2. The automatic clamping and rotating mechanism according to claim 1, characterized in that: A support block (25) is provided on one side of the shaft right support plate (24), and the support block (25) is used for supporting work, and the support block (25) is fixedly connected to the surface of the base (1) by bolts; a connecting plate (22) is fixedly provided on the side wall between the motor mounting plate (21), the shaft left support plate (23) and the shaft right support plate (24) by bolts, and the connecting plate (22) is used to increase the overall stability of the bracket assembly (2).

3. The automatic clamping and rotating mechanism according to claim 1, characterized in that: The rotating assembly (3) is composed of a servo motor (31), a coupling (32) and a rotating shaft (33); the servo motor (31) is fixedly connected to the surface of the motor mounting plate (21) by screws, and the output end of the servo motor (31) passes through the motor mounting plate (21) and is installed with the coupling (32).

4. The automatic clamping and rotating mechanism according to claim 3 is characterized in that: A rotating shaft rod (33) is installed between the left shaft support plate (23) and the right shaft support plate (24) via a bearing, and one end of the rotating shaft rod (33) is fixedly connected to the surface of the coupling (32), and the other end of the rotating shaft rod (33) passes through the right shaft support plate (24) and is supported by a support block (25).

5. The automatic clamping and rotating mechanism according to claim 1, characterized in that: The clamping assembly (4) comprises a cylinder mounting frame (41), a clamping cylinder (42) and a clamping claw (43); the cylinder mounting frame (41) is fixedly connected to the end of the rotating shaft rod (33) by means of bolts.

6. The automatic clamping and rotating mechanism according to claim 5, characterized in that: A clamping cylinder (42) is fixed to the surface of the cylinder mounting frame (41) by means of screws, and clamping claws (43) are respectively installed at the output ends of the clamping cylinder (42) by means of screws. The clamping claws (43) are used for clamping hinge parts.

7. The automatic clamping and rotating mechanism according to claim 1, characterized in that: The sensing component (5) comprises a photoelectric switch (51), a fixing block (52) and a sensing sheet (53); the photoelectric switch (51) is fixedly mounted on the surface of the rotating shaft rod (33); the fixing block (52) is fixedly connected to the surface of the right support plate (24) of the shaft rod by bolts; the sensing sheet (53) is installed on the top of the fixing block (52); and the sensing sheet (53) and the photoelectric switch (51) cooperate with each other to sense the rotation of the rotating shaft rod (33).