Driver controller rotating frame
By designing the rotary frame of the controller, the multi-angle detection of the controller is achieved by using the rotating mechanism, the problems of low debugging, assembly and detection efficiency of existing controllers are solved, and the production efficiency is improved and the risk of human error is reduced.
Patent Information
- Application Number
- CN202421406062.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-19
- Publication Date
- 2025-03-21
- Estimated Expiration
- 2034-06-19
AI Technical Summary
The debugging, assembly and detection efficiency of existing controllers is low, mainly due to the safety, regulation, adaptability and inconvenience in storage and movement caused by manual operation.
A control rotating frame is designed, including a load-bearing frame, a control fixing frame and a rotating mechanism. The control fixing frame is driven to rotate through the rotating mechanism to achieve multi-angle and no dead angle detection and maintenance.
The controller rotating frame can improve the debugging, assembly and inspection efficiency of the controller, reduce manpower operation, reduce the risk of human error, and ensure that the to-be-processed controller maintains a stable position and angle during the inspection and maintenance process.
Smart Images

Figure CN222644513U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of rotating racks, in particular to a controller rotating rack. Background Art
[0002] The driver controller is a control device used in railway locomotives, EMUs and industrial automation. It is mainly responsible for the locomotive's switching and speed regulation and is the most critical manual electrical appliance for operating the locomotive.
[0003] The controller needs to be debugged, assembled and tested during the production process before it can be put into actual use. At present, the debugging, assembly and testing of the controller are usually completed manually, which is inconvenient in terms of safety, adjustment, adaptability, storage and mobility, making it difficult to achieve a good operating experience and high work efficiency. Utility Model Content
[0004] The utility model aims to provide a controller rotating frame to solve the problem of low efficiency in debugging, assembling and detecting of current controllers.
[0005] In order to solve the above technical problems, the utility model provides a controller rotating frame, including a load-bearing frame, a controller fixing frame and a rotating mechanism;
[0006] The load-bearing frame is used as a foundation to support the driver controller fixing frame and the driver controller to be processed placed on the driver controller fixing frame;
[0007] The controller fixing frame is movably mounted on the load-bearing frame so that the controller fixing frame can move relatively on the load-bearing frame;
[0008] The rotating mechanism is provided with at least one group, which is installed on one side of the load-bearing frame and is used to drive the controller fixing frame to rotate so as to adjust different angles of the controller to be processed on the controller fixing frame.
[0009] Preferably, the load-bearing frame includes a bottom bracket and two groups of side brackets, and the two groups of side brackets are symmetrically distributed on both sides of the bottom bracket for installing the rotating mechanism.
[0010] Preferably, the controller fixing frame includes a base and two groups of support blocks, and the two groups of support blocks are symmetrically distributed on both sides of the base to support the controller to be processed from both sides.
[0011] Preferably, the controller fixing frame also includes a clamping device for clamping and fixing the controller to be processed.
[0012] Preferably, the contact surfaces between the two groups of support blocks and the controller to be processed are installed with anti-slip insulating pads.
[0013] Preferably, the rotating mechanism is provided with two groups, which are symmetrically distributed on both sides of the load-bearing frame and are used to drive the controller fixing frame to rotate.
[0014] Preferably, the rotating mechanism includes a rotating shaft, a bearing seat and a connecting block, and the rotating shaft is rotatably mounted on the side bracket through the bearing seat; the connecting block connects the controller fixing frame to the rotating shaft, and drives the controller fixing frame to rotate through the rotating shaft.
[0015] Preferably, the rotating mechanism further comprises a limit block, and the limit block limits the rotation angle of the controller fixing bracket to -120° to 120°.
[0016] Preferably, the rotating mechanism further comprises a rotating hand wheel, wherein the rotating hand wheel is connected to one end of the rotating shaft, and the rotating hand wheel is manually rotated to drive the rotating shaft to rotate.
[0017] Compared with the prior art, the beneficial effects of the utility model are:
[0018] 1. The controller rotating rack can detect multiple special angles of the controller. The controller to be processed can be rotated during the detection process, so that workers can easily detect all sides of the controller to be processed, thereby realizing multi-angle detection and maintenance without blind spots;
[0019] 2. The controller rotating rack enables workers to maintain, assemble or test the controller more efficiently, speeding up production and improving production efficiency;
[0020] 3. The controller rotating rack can ensure that the controller to be processed maintains a stable position and angle during the inspection and maintenance process, avoiding processing errors caused by workpiece movement, thereby ensuring processing quality;
[0021] 4. The controller rotating frame of the utility model is reasonably designed and easy to operate. The rotation speed, angle and direction of the controller to be processed can be flexibly adjusted as needed, which is convenient for workers to operate. It can also replace manpower to perform repetitive rotation actions, reduce workers' physical labor, improve production efficiency, and reduce the risk of human errors. BRIEF DESCRIPTION OF THE DRAWINGS
[0022] Figure 1 It is a structural schematic diagram of a controller rotating frame provided by the utility model;
[0023] Figure 2 This is a top view of a controller rotating frame provided by the utility model;
[0024] Figure 3 It is a front view of a controller rotating frame provided by the utility model;
[0025] Figure 4 It is a structural schematic diagram of the load-bearing frame provided by the utility model;
[0026] Figure 5 It is a structural schematic diagram of the driver controller fixing frame provided by the utility model;
[0027] Figure 6 It is a structural schematic diagram of the rotating mechanism provided by the utility model.
[0028] In the figure: 1, load-bearing frame; 101, bottom bracket; 102, side bracket;
[0029] 2. Controller fixing bracket; 201. base; 202. support block;
[0030] 3. Rotating mechanism; 301. Rotating shaft; 302. Bearing seat; 303. Connecting block; 304. Limiting block. DETAILED DESCRIPTION
[0031] The following is a further detailed description of the present invention in conjunction with the accompanying drawings and specific embodiments. The advantages and features of the present invention will become more apparent from the following description and claims. It should be noted that the drawings are in very simplified form and in non-precise proportions, and are only used to conveniently and clearly assist in explaining the purpose of the embodiments of the present invention.
[0032] In the description of the present invention, it should be understood that the terms "center", "longitudinal", "lateral", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", etc., indicating orientations or positional relationships, are based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as a limitation on the present invention.
[0033] In the description of the present invention, it should be noted that, unless otherwise clearly specified and limited, the terms "installation", "connection" and "connection" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be an indirect connection through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood by specific circumstances. Example
[0034] The utility model provides a controller rotating frame, please refer to Figure 1-3, including a load-bearing frame 1, a controller fixing frame 2 and a rotating mechanism 3; the load-bearing frame 1 serves as a basis for supporting the controller fixing frame 2 and the controller to be processed placed on the controller fixing frame 2; the controller fixing frame 2 is movably installed on the load-bearing frame 1 so that the controller fixing frame 2 can move relatively on the load-bearing frame 1; the rotating mechanism 3 has at least one group installed on one side of the load-bearing frame 1, for driving the controller fixing frame 2 to rotate, so as to adjust different angles of the controller to be processed on the controller fixing frame 2.
[0035] The controller rotating rack can detect multiple special angles of the controller. The controller to be processed can be rotated during the detection process, so that workers can easily detect all sides of the controller to be processed, thereby realizing multi-angle and no-dead-angle detection and maintenance.
[0036] Specifically, Figure 4 As shown, the load-bearing frame 1 includes a bottom bracket 101 and two groups of side brackets 102 . The two groups of side brackets 102 are symmetrically distributed on both sides of the bottom bracket 101 for installing the rotating mechanism 3 .
[0037] Specifically, Figure 5 As shown, the controller fixing frame 2 includes a base 201 and two groups of support blocks 202. The two groups of support blocks 202 are symmetrically distributed on both sides of the base 201 to support the controller to be processed from both sides.
[0038] Furthermore, the controller fixing frame 2 also includes a clamping device for clamping and fixing the controller to be processed.
[0039] The clamping device of the utility model can be a clamping claw, a clamp and other components.
[0040] Furthermore, the contact surfaces between the two groups of support blocks 202 and the controller to be processed are installed with anti-skid insulating pads to prevent the controller to be processed from losing balance due to excessive tilt angle during the rotation operation.
[0041] In this embodiment, the rotating mechanism 3 is provided with two groups, symmetrically distributed on both sides of the load-bearing frame 1, and is used to drive the controller fixing frame 2 to rotate.
[0042] Specifically, Figure 6 As shown, the rotating mechanism 3 includes a rotating shaft 301, a bearing seat 302 and a connecting block 303. The rotating shaft 301 is rotatably mounted on the side bracket 102 through the bearing seat 302; the connecting block 303 connects the controller fixing frame 2 with the rotating shaft 301, and drives the controller fixing frame 2 to rotate through the rotating shaft 301.
[0043] In some embodiments, the rotating mechanism 3 further includes a limit block 304, and the limit block 304 limits the rotation angle of the controller fixing bracket 2 to -120° to 120°.
[0044] In some embodiments, the rotating mechanism 3 further includes a rotating hand wheel, which is connected to one end of the rotating shaft 301 , and the rotating hand wheel is manually rotated to drive the rotating shaft 301 to rotate.
[0045] The controller rotating frame of the utility model is reasonably designed and easy to operate. The rotation speed, angle and direction of the controller to be processed can be flexibly adjusted as needed, which is convenient for workers to operate. It can also replace manpower to perform repetitive rotation actions, reduce workers' physical labor, improve production efficiency, and reduce the risk of human errors.
[0046] The above description is only a description of the preferred embodiment of the utility model, and is not any limitation on the scope of the utility model. Any changes and modifications made by ordinary technicians in the field of the utility model based on the above disclosure shall fall within the scope of protection of the claims.
Claims
1. A controller rotating frame, characterized in that: It comprises a load-bearing frame (1), a controller fixing frame (2) and a rotating mechanism (3); The load-bearing frame (1) serves as a foundation for supporting the controller fixing frame (2) and the controller to be processed placed on the controller fixing frame (2); The controller fixing frame (2) is movably mounted on the load-bearing frame (1) so that the controller fixing frame (2) can move relatively on the load-bearing frame (1); The rotating mechanism (3) is provided with at least one group, which is installed on one side of the load-bearing frame (1) and is used to drive the controller fixing frame (2) to rotate so as to adjust different angles of the controller to be processed on the controller fixing frame (2).
2. A controller rotating frame as claimed in claim 1, characterized in that: The load-bearing frame (1) comprises a bottom bracket (101) and two groups of side brackets (102); the two groups of side brackets (102) are symmetrically distributed on both sides of the bottom bracket (101) and are used to install the rotating mechanism (3).
3. A controller rotating frame as claimed in claim 1, characterized in that: The controller fixing frame (2) comprises a base (201) and two groups of support blocks (202), wherein the two groups of support blocks (202) are symmetrically distributed on both sides of the base (201) to support the controller to be processed from both sides.
4. A controller turret as claimed in claim 3, characterized in that: The controller fixing frame (2) also includes a clamping device for clamping and fixing the controller to be processed.
5. A controller turret as claimed in claim 3, characterized in that: Anti-slip insulating pads are installed on the contact surfaces between the two groups of support blocks (202) and the controller to be processed.
6. A controller turret as claimed in claim 2, characterized in that: The rotating mechanism (3) is provided with two groups, which are symmetrically distributed on both sides of the load-bearing frame (1) and are used to drive the controller fixing frame (2) to rotate.
7. A controller turret as claimed in claim 6, characterized in that: The rotating mechanism (3) comprises a rotating shaft (301), a bearing seat (302) and a connecting block (303); the rotating shaft (301) is rotatably mounted on the side bracket (102) via the bearing seat (302); the connecting block (303) connects the controller fixing frame (2) to the rotating shaft (301), and drives the controller fixing frame (2) to rotate via the rotating shaft (301).
8. A controller turret as claimed in claim 7, characterized in that: The rotating mechanism (3) further comprises a limit block (304), wherein the limit block (304) limits the rotation angle of the controller fixing frame (2) to -120° to 120°.
9. A controller turret as claimed in claim 7, characterized in that: The rotating mechanism (3) further comprises a rotating hand wheel, wherein the rotating hand wheel is connected to one end of the rotating shaft (301), and the rotating hand wheel is manually rotated to drive the rotating shaft (301) to rotate.