Rubber tapping device of photovoltaic module

By designing a photovoltaic module glue cutter including transmission module, limit module and cutting module, the problem of low efficiency and safety hazards of the edge spilling glue removal at the photovoltaic module is solved, and efficient and stable spilling glue cutting is achieved.

CN222644670UActive Publication Date: 2025-03-21SAILAFU APPLIED TECHNOLOGY (JIANGSU) CO LTD
View PDF 0 Cites 0 Cited by

Patent Information

Application Number
CN202421282096.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-05
Publication Date
2025-03-21
Estimated Expiration
2034-06-05

AI Technical Summary

Technical Problem

The cutting process of photovoltaic module edge spill is inefficient, the cutting effect is unstable, and there are safety hazards.

Method used

A rubber cutter for photovoltaic modules is designed, including a transmission assembly, a limit assembly and a cutting assembly. The overflowing adhesive is cut through the conveyor belt by driving the blade, and the photovoltaic module is positioned and pressed against the overflowing adhesive using the limiting cartridge and push rod.

Benefits of technology

It improves the efficiency and stability of photovoltaic module overflow cutting, reduces human resources, and reduces safety risks.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN222644670U_ABST
    Figure CN222644670U_ABST
Patent Text Reader

Abstract

The utility model belongs to the technical field of photovoltaic module manufacturing, and particularly relates to a rubber tapping device of a photovoltaic module, which comprises a conveying assembly, a limiting assembly and a cutting assembly, the limiting assembly is fixedly arranged at the top end of the conveying assembly, and the cutting assembly is fixedly arranged at the top end of the conveying assembly; the limiting assembly comprises fixing frames, push rods, limiting boxes and a plate body, the fixing frames are arranged on the two sides of the conveying assembly, the push rods are fixedly arranged in the middles of the fixing frames, and output shafts of the push rods extend in the direction close to the conveying assembly; an output shaft of the push rod is fixedly connected with the limiting box through a second motor, an output shaft of the second motor extends in the direction close to the conveying assembly, the top end of the second motor is fixedly connected with the push rod, the output shaft of the second motor is fixedly connected with the limiting box, and the bottom end of the limiting box is provided with a through groove for containing the photovoltaic assembly. The rubber tapping device has the effects of reducing manpower and improving the cutting efficiency.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The utility model belongs to the technical field of photovoltaic assembly manufacturing, and in particular relates to a rubber tapping device for a photovoltaic assembly. Background Art

[0002] A photovoltaic module is a power generation device that generates direct current when exposed to sunlight. It consists of thin solid photovoltaic cells made almost entirely of semiconductor materials.

[0003] At present, the frames of photovoltaic modules are often assembled using an overflow glue process. The sealant is filled into the mounting groove of the frame through a glue injection head, and then the mounting groove of the frame is fitted on the edge of the laminate. The sealant in the mounting groove overflows to the edge of the groove of the mounting groove, forming a sealed insulating layer on the glass plate and the back plate. However, the overflow glue process of the module often causes abnormalities such as curling and glue breakage. When the single-component silicone is cured, a utility knife is used to cut off the unsightly parts of the overflow glue. This process is inefficient, the cutting effect is unstable, and there are safety hazards. Utility Model Content

[0004] The utility model aims to provide a glue tapping device for photovoltaic modules, so as to solve the technical problem of glue overflow at the edge of photovoltaic modules and achieve the purpose of good glue cutting effect on the overflow of photovoltaic modules.

[0005] In order to solve the above technical problems, the utility model provides a rubber tapping device for photovoltaic components, comprising: a transmission component, a limit component, and a cutting component, wherein the limit component is fixedly arranged at the top of the transmission component, and the cutting component is fixedly arranged at the top of the transmission component;

[0006] The limit assembly comprises: a fixing frame, a push rod, a limit box, and a plate body, wherein the fixing frame is arranged on both sides of the transmission assembly, the push rod is fixedly arranged in the middle of the fixing frame, and the output axis of the push rod extends in a direction close to the transmission assembly;

[0007] The output shaft of the push rod is fixedly connected to the limit box through the second motor, the output shaft of the second motor extends in the direction close to the transmission component, the top end of the second motor is fixedly connected to the push rod, the output shaft of the second motor is fixedly connected to the limit box, and the bottom end of the limit box is provided with a through groove for placing the photovoltaic component.

[0008] Furthermore, the plate body is fixedly sleeved on the outer side of the output shaft of the push rod, connecting plates are fixedly provided at the bottom ends of both sides of the plate body, and limiting plates are fixedly provided at the bottom ends of the connecting plates, and the connecting plates are respectively vertically arranged with the plate body and the limiting plates.

[0009] Furthermore, the connecting plate and the limiting plate are both arranged on the outside of the limiting box, and the bottom end of the limiting plate and the bottom end of the limiting box are located in the same horizontal plane.

[0010] Furthermore, it also includes: a support assembly, which includes: a support plate and a plurality of support frames, the top ends of the plurality of support frames are fixedly connected to the four corners of the bottom end of the support plate; the conveying assembly is placed on the top end of the support plate, and the bottom end of the fixed frame is fixedly connected to the top end of the support plate.

[0011] Furthermore, the conveying assembly includes: a first rotating shaft, a second rotating shaft, and a conveyor belt, the conveyor belt is sleeved on the outside of the first rotating shaft and the second rotating shaft, a first motor is fixedly provided at one end of the first rotating shaft, a connecting block is fixedly provided at the bottom end of the first motor, and the bottom end of the connecting block is fixedly connected to the top end of the support plate.

[0012] Furthermore, there is a gap between the limiting box and the limiting plate, and the cutting assembly is arranged in the gap.

[0013] Furthermore, the cutting assembly includes: a fixed block, a fixed plate, and a blade, the bottom end of the fixed block is fixedly connected to the top end of the conveyor belt, the top end of the fixed block is fixedly connected to the blade, both sides of the blade are fixedly connected to the fixed plate, and the bottom end of the fixed plate is fixedly connected to the top end of the fixed block.

[0014] Furthermore, the blade includes: a blade body and a blade edge, the blade edges are provided at both ends of the blade body, and the blade edges abut against the side walls of the limit box.

[0015] The beneficial effects of the utility model are:

[0016] 1. The photovoltaic modules are placed on the conveyor belt through the feeding mechanism, and the cutting components cut the frame of the photovoltaic modules as the conveyor belt moves, which reduces human resources and improves cutting efficiency.

[0017] 2. The conveyor belt transports the photovoltaic module to the bottom of the limit box, the push rod drives the limit box to cover the photovoltaic module, the limit plate presses the overflow glue on the edge of the photovoltaic module, and the conveyor belt continues to drive the blade to cut the overflow glue; after the cutting is completed, the first motor stops, the push rod rises, the second motor starts, the limit box is rotated 90°, the push rod descends, and the first motor is started to reverse. The blade cuts the overflow glue on the other two sides of the photovoltaic module as the conveyor belt moves, thereby improving the cutting efficiency.

[0018] In order to make the above-mentioned objects, features and advantages of the present invention more obvious and easy to understand, preferred embodiments are given below and described in detail with reference to the accompanying drawings. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] In order to more clearly illustrate the specific implementation methods of the utility model or the technical solutions in the prior art, the drawings required for use in the specific implementation methods or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are some implementation methods of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.

[0020] Figure 1 It is a structural schematic diagram of a rubber tapping device of the utility model;

[0021] Figure 2 yes Figure 1 Another perspective of the picture.

[0022] In the figure:

[0023] 1. Support assembly; 11. Support plate; 12. Support frame;

[0024] 2. Conveying assembly; 21. First rotating shaft; 211. Fixed block; 212. First motor; 22. Second rotating shaft; 23. Conveying belt;

[0025] 3. Limiting assembly; 31. Fixing frame; 32. Push rod; 33. Limiting box; 331. Second motor; 34. Plate body; 341. Connecting plate; 342. Limiting plate;

[0026] 4. Cutting assembly; 41. Fixing block; 42. Fixing sheet; 43. Blade. DETAILED DESCRIPTION

[0027] In order to make the purpose, technical solution and advantages of the embodiments of the utility model clearer, the technical solution of the utility model will be clearly and completely described below in conjunction with the accompanying drawings. Obviously, the described embodiments are part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0028] Example:

[0029] like Figure 1 to Figure 2 As shown, a rubber tapping machine for photovoltaic components includes: a supporting component 1, a conveying component 2, a limiting component 3, and a cutting component 4, wherein the limiting component 3 is fixedly arranged at the top end of the conveying component 2, and the cutting component 4 is fixedly arranged at the top end of the conveying component 2.

[0030] The support assembly 1 includes: a support plate 11 and a plurality of support frames 12 , the top ends of the plurality of support frames 12 are fixedly connected to four corners of the bottom end of the support plate 11 ; the transmission assembly 2 is placed on the top end of the support plate 11 .

[0031] The transmission component 2 includes: a first rotating shaft 21, a second rotating shaft 22, and a conveyor belt 23. The conveyor belt 23 is sleeved on the outside of the first rotating shaft 21 and the second rotating shaft 22. A first motor 212 is fixedly provided at one end of the first rotating shaft 21. A connecting block 211 is fixedly provided at the bottom end of the first motor 212. The bottom end of the connecting block 211 is fixedly connected to the top end of the support plate 11.

[0032] like Figure 2 As shown, the limit assembly 3 includes: a fixed frame 31, a push rod 32, a limit box 33, and a plate body 34. The fixed frame 31 is arranged on both sides of the transmission assembly 2. The bottom end of the fixed frame 31 is fixedly connected to the top end of the support plate 11. The middle part of the fixed frame 31 is fixedly provided with a push rod 32, and the output axis of the push rod 32 extends in the direction close to the transmission assembly 2.

[0033] The output shaft of the push rod 32 is fixedly connected to the limit box 33 through the second motor 331, and the output shaft of the second motor 331 extends in the direction close to the transmission component 2. The top of the second motor 331 is fixedly connected to the push rod 32, and the output shaft of the second motor 331 is fixedly connected to the limit box 33. The bottom end of the limit box 33 is provided with a through groove for placing the photovoltaic component; the outer side of the output shaft of the push rod 32 is fixedly sleeved with a plate body 34, and the bottom ends of both sides of the plate body 34 are fixedly provided with connecting plates 341, and the bottom ends of the connecting plates 341 are fixedly provided with limit plates 342, and the connecting plates 341 are respectively arranged perpendicular to the plate body 34 and the limit plates 342; the connecting plates 341 and the limit plates 342 are both arranged on the outer side of the limit box 33, and the bottom ends of the limit plates 342 and the bottom ends of the limit box 33 are located in the same horizontal plane, and there is a gap between the limit box 33 and the limit plate 342, and the cutting component 4 is arranged in the gap.

[0034] The cutting assembly 4 includes: a fixed block 41, a fixed plate 42, and a blade 43. The bottom end of the fixed block 41 is fixedly connected to the top of the conveyor belt 23, the top of the fixed block 41 is fixedly connected to the blade 43, both sides of the blade 43 are fixedly connected to the fixed plate 42, and the bottom end of the fixed plate 42 is fixedly connected to the top of the fixed block 41; the blade 43 includes: a blade body and a blade edge, both ends of the blade body are provided with a blade edge, and the blade edge abuts against the side wall of the limit box 33.

[0035] To summarize, the staff places the photovoltaic component on the conveyor belt 23 through the feeding mechanism, places it between the cutting component 4 and the limit component 3, starts the first motor 212, the first motor 212 drives the first rotating shaft 21 to rotate and then drives the transmission belt 23 to rotate, the conveyor belt 23 drives the cutting component 4 and the blade 43 to move, starts the push rod 32, the push rod 32 drives the limit box 33 and the connecting plate 341 to descend until the limit box 33 covers the photovoltaic component, the size of the through groove of the limit box 33 matches the size of the photovoltaic component, the side wall of the limit box 33 is thinner, the photovoltaic component stops moving, the limit plate 342 presses the overflow glue of the photovoltaic component, the blade 43 continues to move with the conveyor belt 23, and the blade 43 moves from the limit box 33 and the limit The gap between the positioning plates 342 slides, and the blade contacts the limit box 33 to cut off the overflowed glue. After the blade 43 slides over the limit assembly 3, the first motor 212 stops, the push rod 32 rises slightly, and the second motor 331 is started. The second motor 331 drives the limit box 33 to rotate and then drives the photovoltaic component to rotate 90°. The second motor 331 is turned off, and the push rod 32 is lowered. The limit plate 342 presses the overflowed glue on the other two sides of the photovoltaic component, and then the first motor 212 is started to reverse it. The conveyor belt 23 moves in the opposite direction. The blade 43 cuts off the overflowed glue as the conveyor belt 23 moves. The first motor 212 stops, and the push rod 32 rises. The photovoltaic component is transported from the conveyor belt 23 to the collection point through the unloading mechanism.

[0036] The various devices selected in this application are all universal standard parts or parts known to those skilled in the art, and their structures and principles can be known to those skilled in the art through technical manuals or conventional experimental methods.

[0037] In the description of the embodiments of the present invention, unless otherwise clearly specified and limited, the terms "installed", "connected", and "connected" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.

[0038] In the description of the present invention, it should be noted that the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", etc., indicating the orientation or positional relationship, are based on the orientation or positional relationship shown in the drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as limiting the present invention. In addition, the terms "first", "second", and "third" are used for descriptive purposes only, and cannot be understood as indicating or implying relative importance.

[0039] Based on the above ideal embodiments of the utility model, the relevant staff can make various changes and modifications without deviating from the technical concept of the utility model through the above description. The technical scope of the utility model is not limited to the content of the specification, and its technical scope must be determined according to the scope of the claims.

Claims

1. A rubber tapping machine for photovoltaic modules, characterized in that: include: A conveying component (2), a limiting component (3), and a cutting component (4), wherein the limiting component (3) is fixedly arranged at the top end of the conveying component (2), and the cutting component (4) is fixedly arranged at the top end of the conveying component (2); The limit assembly (3) comprises: a fixing frame (31), a push rod (32), a limit box (33), and a plate body (34); the fixing frame (31) is arranged on both sides of the transmission assembly (2); the push rod (32) is fixedly arranged in the middle of the fixing frame (31); the output axis of the push rod (32) extends in a direction close to the transmission assembly (2); The output shaft of the push rod (32) is fixedly connected to the limit box (33) through the second motor (331), the output shaft of the second motor (331) extends in a direction close to the transmission component (2), the top end of the second motor (331) is fixedly connected to the push rod (32), the output shaft of the second motor (331) is fixedly connected to the limit box (33), and the bottom end of the limit box (33) is provided with a through groove for placing the photovoltaic component.

2. A rubber tapping device for photovoltaic modules as claimed in claim 1, characterized in that: The plate body (34) is fixedly sleeved on the outer side of the output shaft of the push rod (32), connecting plates (341) are fixedly arranged at the bottom ends of both sides of the plate body (34), and limiting plates (342) are fixedly arranged at the bottom ends of the connecting plates (341), and the connecting plates (341) are respectively arranged vertically with the plate body (34) and the limiting plates (342).

3. A rubber tapping device for photovoltaic modules as claimed in claim 2, characterized in that: The connecting plate (341) and the limiting plate (342) are both arranged on the outside of the limiting box (33), and the bottom end of the limiting plate (342) and the bottom end of the limiting box (33) are located on the same horizontal plane.

4. A rubber tapping machine for photovoltaic modules as claimed in claim 1, characterized in that: Also includes: A support assembly (1), the support assembly (1) comprising: a support plate (11) and a plurality of support frames (12), the top ends of the plurality of support frames (12) being fixedly connected to four corners of the bottom end of the support plate (11); the conveying assembly (2) being placed on the top end of the support plate (11), the bottom end of the fixing frame (31) being fixedly connected to the top end of the support plate (11).

5. A rubber tapping machine for photovoltaic modules as claimed in claim 4, characterized in that: The transmission component (2) comprises: a first rotating shaft (21), a second rotating shaft (22), and a conveyor belt (23); the conveyor belt (23) is sleeved on the outer sides of the first rotating shaft (21) and the second rotating shaft (22); a first motor (212) is fixedly provided at one end of the first rotating shaft (21); a connecting block (211) is fixedly provided at the bottom end of the first motor (212); and the bottom end of the connecting block (211) is fixedly connected to the top end of the support plate (11).

6. A rubber tapping machine for photovoltaic modules as claimed in claim 2, characterized in that: There is a gap between the limiting box (33) and the limiting plate (342), and the cutting assembly (4) is arranged in the gap.

7. A rubber tapping machine for photovoltaic modules as claimed in claim 5, characterized in that: The cutting assembly (4) comprises: a fixed block (41), a fixed plate (42), and a blade (43); the bottom end of the fixed block (41) is fixedly connected to the top end of the conveyor belt (23); the top end of the fixed block (41) is fixedly connected to the blade (43); both sides of the blade (43) are fixedly connected to the fixed plate (42); and the bottom end of the fixed plate (42) is fixedly connected to the top end of the fixed block (41).

8. A rubber tapping device for photovoltaic modules as claimed in claim 7, characterized in that: The blade (43) comprises a blade body and a blade edge. The blade edges are provided at both ends of the blade body, and the blade edges abut against the side walls of the limit box (33).