Heat insulation board trimming and dust falling device

By designing a thermal insulation board trimming and dust reduction device that includes components such as annular retaining wall, sedimentation tank, and separation tank, the problems of waste of water resources and unused dust in the prior art are solved, and the recovery of water resources and effective utilization of dust are achieved.

CN222644971UActive Publication Date: 2025-03-21HENAN TANXIN ENERGY SAVING MATERIALS CO LTD
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Patent Information

Application Number
CN202421585551.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-05
Publication Date
2025-03-21
Estimated Expiration
2034-07-05

AI Technical Summary

Technical Problem

When using water mist to reduce dust, the existing insulation board trimming device requires continuous consumption of a large amount of water, and the dust and water mixture after the dust reduction cannot be effectively utilized, resulting in waste of resources.

Method used

A thermal insulation board trimming and dust reduction device including an annular retaining wall, trimming device, sedimentation tank, mud pump, separation tank, water pump and recycling equipment is designed. The device introduces the water mist and dust mixture into the precipitation tank through a reflux tube, and uses a mixer and a sludge pump to transport the mixture to the separation tank. The dust and water are separated by vortex and spiral strips. Finally, the clean water is recycled for re-spraying, and the dust is recycled and recycled.

Benefits of technology

It effectively reduces the waste of water resources, realizes the effective separation of dust and water, and the recycling of resources, and solves the problem of resource waste in the existing technology.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses an insulation board trimming and dust falling device, which relates to the technical field of insulation board production, and comprises an annular retaining wall arranged on the ground, a trimming device arranged in the retaining wall, a sedimentation tank, a mud pump, a separation tank, a water pump and a recovery device, the other end of the return pipe extends to the bottom of the sedimentation tank, a stirrer is arranged in the sedimentation tank, the input end of the mud pump is communicated with the bottom of the sedimentation tank, and the output end is communicated with the recovery equipment; the separation tank is a rotary body with a cylindrical upper part and a conical lower part, the top end of the separation tank is sealed, the lower end of the separation tank is open, a vortex component is arranged in the separation tank, and spiral baffle strips are uniformly arranged on the inner side wall of the lower part of the separation tank along the circumference. According to the heat preservation plate trimming and dust falling device, water resources are recycled, and dust is recycled, so that waste of the resources is avoided, and the purposes of environmental protection and circular economy are achieved.
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Description

Technical Field

[0001] The utility model relates to the technical field of heat preservation board production, in particular to a heat preservation board edge trimming and dust reduction device. Background Art

[0002] The existing insulation board trimming dust reduction device needs to continuously supply water to the atomizing nozzle when using water mist to reduce the dust generated by trimming. Not only does it consume a large amount of water, but after the water mist is used to reduce the dust, the mixture of dust and water cannot be effectively utilized and can only be discharged into the sewer pipe, thereby resulting in a waste of resources.

[0003] Therefore, it is necessary to propose an insulation board trimming and dust reduction device to solve the above problems. Utility Model Content

[0004] Technical problem to be solved: The purpose of the utility model is to provide an insulation board trimming and dust reduction device to solve the problem that the existing insulation board trimming device proposed in the above-mentioned background technology requires continuous supply of water to the atomizing nozzle when using water mist to reduce the dust generated by trimming, which not only consumes a large amount of water, but also after the water mist is used to reduce the dust, the mixture of dust and water cannot be effectively utilized and can only be discharged into the sewer, thereby resulting in the problem of waste of resources.

[0005] Technical solution: To achieve the above purpose, the utility model is implemented through the following technical solutions: a thermal insulation board trimming and dust reduction device, including an annular retaining wall arranged on the ground and a trimming device arranged in the retaining wall, and also including a sedimentation tank, a mud pump, a separation tank, a water pump and a recovery device. The lower part of the retaining wall is connected with a return pipe, and the other end of the return pipe extends to the bottom of the sedimentation tank. A stirrer is arranged in the sedimentation tank, and the input end of the mud pump is connected with the bottom of the sedimentation tank, and the output end is connected with the recovery device; the separation tank is a rotating body with a cylindrical upper part and a conical lower part, and the top end of the separation tank is sealed and the lower end is open. A vortex component is arranged inside the separation tank, and spiral strips are evenly arranged along the circumference on the inner side wall of the lower part of the separation tank; the bottom of the separation tank A connecting pipe is arranged horizontally, a connecting rod is arranged concentrically in the connecting pipe, three pistons are sleeved on the connecting rod at intervals, and the three pistons divide the connecting pipe into a first chamber, a second chamber, a third chamber and a fourth chamber; the opening of the separation tank is connected with the second chamber, and the tops of the first and third chambers are provided with air inlet holes, and the lower parts are connected with impurity discharge pipes, and the other ends of the impurity discharge pipes extend to the bottom of the sedimentation tank; a reciprocating mechanism is arranged at one end of the connecting pipe, and the output end of the reciprocating mechanism is drivingly connected with the piston on the adjacent side, the input end of the water pump is connected with the upper part of the sedimentation tank, and the output end is connected with the lower part of the separation tank; a dust cover is arranged on the cutter of the trimming device, and an atomizing nozzle is arranged in the dust cover, a water supply pipe is connected with the upper part of the separation tank, and the other end of the water supply pipe is connected with the atomizing nozzle.

[0006] Preferably, the vortex assembly includes a drive shaft rotatably installed in a separation tank, the separation tank and the drive shaft are arranged concentrically, a drive motor is fixedly installed on the top of the separation tank, the drive motor is transmission-connected to the drive shaft, a turbine is mounted on the lower end of the drive shaft, and the rotation direction of the turbine is opposite to the spiral direction of the spiral bar.

[0007] Preferably, a fixed plate is fixedly installed on the left end of the connecting tube, and the reciprocating mechanism includes a transmission belt and a motor fixedly installed on the fixed plate, and also includes a screw barrel rotatably installed on the fixed plate, the screw barrel is concentrically arranged with the connecting tube, and the internal thread of the screw barrel is sleeved with a connecting rod, the other end of the connecting rod extends into the connecting tube and is fixedly connected to the piston on the adjacent side, and a first pulley and a second pulley are respectively sleeved on the outside of the screw barrel and the output shaft of the motor, and the first pulley and the second pulley are connected by a transmission belt.

[0008] Preferably, the input end of the water pump is connected to a pumping pipe, the other end of which extends to the upper part of the sedimentation tank, and the output end of the water pump is connected to a drain pipe, the other end of which is connected to the lower part of the separation tank.

[0009] Beneficial effect: Compared with the prior art, the utility model provides a heat preservation board trimming and dust reduction device, which has a unique structure and is easy to use. When the trimming device cuts the heat preservation board, the atomizing nozzle in the dust cover sprays out fine water mist to cool the cutter and capture the dust to prevent it from spreading into the air; the collected dust is mixed with the water mist and flows into the sedimentation tank through the return pipe at the bottom of the retaining wall, where the heavier dust particles settle and the upper clear water is retained; the water pump transports the upper clear water to the separation tank, and the water is pumped to the separation tank. Inside the tank, the turbine is driven by a motor to rotate, forming a clockwise vortex, using centrifugal force to push the dust particles to the tank wall and move them down to the bottom along the spiral bar. The clean water after secondary separation is then transported to the atomizing nozzle again, thereby reducing the waste of water resources. A piston is provided in the connecting pipe below the separation tank. Through a reciprocating mechanism, the motor drives the screw barrel to rotate, thereby pushing the piston to move and realizing the automatic discharge of dust particles. The mud pump transports the mixture in the sedimentation tank to the recovery equipment, such as a mortar mixing tank, for resource recycling. BRIEF DESCRIPTION OF THE DRAWINGS

[0010] Figure 1 It is a three-dimensional front view schematic diagram of the structure of the utility model;

[0011] Figure 2 It is a cross-sectional schematic diagram of the structure of the utility model;

[0012] Figure 3 For this utility model Figure 1 A magnified schematic diagram of the structure of the middle A area;

[0013] Figure 4 For this utility model Figure 2 A magnified schematic diagram of the structure of region B in the middle.

[0014] In the figure: 1. trimming device; 2. retaining wall; 3. sedimentation tank; 4. mixer; 5. mud pump; 6. separation tank; 7. driving motor; 8. driving shaft; 9. turbine; 10. connecting pipe; 11. water pump; 12. water suction pipe; 13. drainage pipe; 14. piston; 15. connecting rod; 16. screw barrel; 17. first pulley; 18. motor; 19. second pulley; 20. transmission belt; 21. air inlet; 22. drainage pipe. DETAILED DESCRIPTION

[0015] The utility model is further described below in conjunction with the accompanying drawings and embodiments.

[0016] Embodiment 1: This embodiment 1 provides an insulation board trimming and dust reduction device, which is directly improved on the existing insulation board trimming device and has a unique structure. Please refer to Figure 1-4 As shown, it includes an annular retaining wall 2 arranged on the ground and a trimming device 1 arranged in the retaining wall 2, and also includes a sedimentation tank 3, a mud pump 5, a separation tank 6 and a recovery device. There are many options for the retaining wall 2, such as: an annular wall built on the ground, the lower part of the retaining wall 2 is connected with a return pipe, and the other end of the return pipe extends to the bottom of the sedimentation tank 3. A mixer 4 is arranged in the sedimentation tank 3, the input end of the mud pump 5 is connected with the bottom of the sedimentation tank 3, and the output end is connected with the recovery device. There are many options for the recovery device, such as: a mortar mixing tank.

[0017] The separation tank 6 is a rotating body with a cylindrical upper portion and a conical lower portion, and the top of the separation tank 6 is sealed and the lower end is open. A vortex component is provided inside the separation tank 6, and spiral strips are evenly provided along the circumference on the inner side wall of the lower portion of the separation tank 6; the vortex component includes a drive shaft 8 rotatably installed in the separation tank 6, the separation tank 6 and the drive shaft 8 are concentrically arranged, a drive motor 7 is fixedly installed on the top of the separation tank 6, the drive motor 7 is transmission-connected to the drive shaft 8, a turbine 9 is mounted on the lower end of the drive shaft 8, and the rotation direction of the turbine 9 is opposite to the spiral direction of the spiral strip.

[0018] There are many ways to connect the drive motor 7 and the drive shaft 8. For example, the top end of the drive shaft 8 passes through the separation tank 6 and is fixedly connected to the output shaft of the drive motor 7 through a coupling. The spiral gear bar is arranged in a counterclockwise spiral. The drive motor 7 drives the turbine 9 to rotate clockwise, so that the water inside the separation tank 6 rotates clockwise to form a vortex. During the rotation of the water, under the action of centrifugal force, the dust particles in the water will rotate clockwise along the inner wall of the separation tank 6, and then move downward under the action of the spiral gear bar and gather at the bottom of the separation tank 6, thereby achieving the effect of separating impurities.

[0019] A connecting pipe 10 is horizontally arranged below the separation tank 6, and a connecting rod is concentrically arranged in the connecting pipe 10. Three pistons 14 are spaced apart on the connecting rod. The three pistons 14 divide the connecting pipe 10 into a first chamber, a second chamber, a third chamber and a fourth chamber. The piston 14 is made of rubber material, and the outer ring surface of the piston 14 is in close contact with the inner wall of the connecting pipe 10; the opening of the separation tank 6 is connected to the second chamber, and the tops of the first and third chambers are both provided with air inlet holes 21, and the lower parts are both connected with impurity discharge pipes 22, and the other end of the impurity discharge pipe 22 extends to the bottom of the sedimentation tank 3.

[0020] A reciprocating mechanism is provided at one end of the connecting pipe 10, and the output end of the reciprocating mechanism is drivingly connected to the piston 14 on the adjacent side. The input end of the water pump 11 is connected to the upper part of the sedimentation tank 3, and the output end is connected to the lower part of the separation tank 6; the input end of the water pump 11 is connected to a water pumping pipe 12, and the other end of the water pumping pipe 12 extends to the upper part of the sedimentation tank 3, and the output end of the water pump 11 is connected to a drain pipe 13, and the other end of the drain pipe 13 is connected to the lower part of the separation tank 6; a fixed plate is fixedly installed at the left end of the connecting pipe 10, and the reciprocating mechanism includes a transmission belt 20 and a motor 18 fixedly mounted on a fixed plate, further comprising a screw barrel 16 rotatably mounted on the fixed plate, the screw barrel 16 being concentrically arranged with the connecting pipe 10, the internal thread of the screw barrel 16 being sleeved with a connecting rod 15, the other end of the connecting rod 15 extending into the connecting pipe 10 and being fixedly connected to the piston 14 on the adjacent side, the outside of the screw barrel 16 and the output shaft of the motor 18 being respectively sleeved with a first pulley 17 and a second pulley 19, the first pulley 17 and the second pulley 19 being connected through a transmission belt 20.

[0021] When more dust particles accumulate in the second chamber, the motor 18 drives the screw barrel 16 to rotate through the belt drive. Since the piston 14 is made of rubber material and the outer ring surface of the piston 14 is in close contact with the inner wall of the connecting pipe 10, the friction between the piston 14 and the connecting pipe 10 is relatively large. Therefore, when the screw barrel 16 rotates, it can drive the connecting rod 15 to move axially to the left through the threaded connection until the left piston 14 and the middle piston 14 are respectively located on both sides of the impurity discharge pipe 22 on the first chamber. At this time, the opening of the separation tank 6 is located between the right piston 14 and the middle piston 14, and the dust particles in the left piston 14 and the middle piston 14 are discharged into the sedimentation tank 3 through the impurity discharge pipe 22, so that the separation operation and the impurity discharge operation are carried out simultaneously to achieve the continuity of water supply; a dust cover is provided on the cutting knife of the trimming device 1, and an atomizing nozzle is provided in the dust cover. The upper part of the separation tank 6 is connected with a water supply pipe, and the other end of the water supply pipe is connected with the atomizing nozzle.

[0022] When we use the device to trim the insulation board, the atomizing nozzle in the dust cover can spray water mist, which can cool the cutter and extend the working time of the cutter on the one hand, and on the other hand, it can reduce the dust generated by cutting to prevent the dust from drifting into the air and affecting the health of the workers; the water droplets mixed with dust are collected in the retaining wall 2, and then flow into the sedimentation tank 3 through the reflux pipe, and settle in the sedimentation tank 3. The water pump 11 extracts the upper layer of clean water and transports it to the separation tank 6. The driving motor 7 drives the turbine 9 to rotate clockwise, so that the water inside the separation tank 6 rotates clockwise to form a vortex, and the water During the rotation, under the action of centrifugal force, the dust particles in the water will rotate clockwise along the inner wall of the separation tank 6, and then move downward under the action of the spiral bar, and gather at the bottom of the separation tank 6, so as to further separate the impurities in the clean water, and the clean water is transported to the atomizing nozzle, and the separated impurities continue to flow back to the sedimentation tank 3; when there are many dust particles in the sedimentation tank 3, start the mixer 4, and after the mixer 4 fully mixes the water and dust particles in the sedimentation tank 3, start the mud pump 5, and use the mud pump 5 to transport the mixture of water and dust particles to the mortar mixing tank, so as to realize the recycling of resources.

[0023] Embodiment 2: Embodiment 2 is different from Embodiment 1 in that Figure 2 As shown, the screw barrel 16 is set away from the center of the connecting tube 10. When the screw barrel 16 rotates, under the action of friction, the screw barrel 16 will drive the connecting rod 15 to rotate synchronously. Since the axes of the connecting rod 15 and the piston 14 are not in a straight line, when the piston 14 rotates along the axis of the connecting rod 15, the outer annular surface of the piston 14 will squeeze the inner wall of the connecting tube 10, thereby increasing the friction between the connecting tube 10 and the piston 14 until it is greater than the friction between the connecting rod 15 and the screw barrel 16. At this time, the screw barrel 16 will drive the connecting rod 15 to move axially through the threaded connection. Example 2 is only used to illustrate a possible optimization method of the technical solution of the present invention and does not constitute a limitation to the claims.

[0024] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A device for trimming and dust reduction of an insulation board, comprising an annular retaining wall (2) arranged on the ground and a trimming device (1) arranged inside the retaining wall (2), and also comprising a sedimentation tank (3), a mud pump (5), a separation tank (6), a water pump (11) and a recovery device, characterized in that: The lower part of the retaining wall (2) is connected to a return pipe, and the other end of the return pipe extends to the bottom of the sedimentation tank (3). The sedimentation tank (3) is provided with a stirrer (4). The input end of the mud pump (5) is connected to the bottom of the sedimentation tank (3), and the output end is connected to the recovery equipment. The separation tank (6) is a rotating body with a cylindrical upper part and a conical lower part. The top end of the separation tank (6) is sealed and the lower end is open. The separation tank (6) is provided with a vortex assembly inside. The inner side wall of the lower part of the separation tank (6) is evenly provided with spiral strips along the circumference. A connecting pipe (10) is horizontally arranged below the separation tank (6). A connecting rod is concentrically arranged inside the connecting pipe (10). Three pistons (14) are spaced apart on the connecting rod. The three pistons (14) connect the connecting pipe (10). The separator (6) is divided into a first chamber, a second chamber, a third chamber and a fourth chamber; the opening of the separator (6) is connected to the second chamber, and the tops of the first and third chambers are both provided with air inlet holes (21), and the bottoms are both connected to impurity discharge pipes (22), and the other ends of the impurity discharge pipes (22) extend to the bottom of the sedimentation tank (3); one end of the connecting pipe (10) is provided with a reciprocating mechanism, the output end of the reciprocating mechanism is drivingly connected to the piston (14) on the adjacent side, the input end of the water pump (11) is connected to the upper part of the sedimentation tank (3), and the output end is connected to the lower part of the separator (6); a dust cover is provided on the cutting blade of the trimming device (1), and an atomizing nozzle is provided in the dust cover; the upper part of the separator (6) is connected to a water supply pipe, and the other end of the water supply pipe is connected to the atomizing nozzle.

2. The device for trimming and dust reduction of thermal insulation board according to claim 1, characterized in that: The vortex assembly comprises a drive shaft (8) rotatably mounted in a separation tank (6); the separation tank (6) and the drive shaft (8) are arranged concentrically; a drive motor (7) is fixedly mounted on the top of the separation tank (6); the drive motor (7) is transmission-connected to the drive shaft (8); a turbine (9) is sleeved on the lower end of the drive shaft (8); and the rotation direction of the turbine (9) is opposite to the spiral direction of the spiral gear bar.

3. The device for trimming and dust reduction of thermal insulation board according to claim 1, characterized in that: A fixed plate is fixedly mounted on the left end of the connecting tube (10). The reciprocating mechanism comprises a transmission belt (20) and a motor (18) fixedly mounted on the fixed plate. The reciprocating mechanism also comprises a screw barrel (16) rotatably mounted on the fixed plate. The screw barrel (16) is arranged concentrically with the connecting tube (10). A connecting rod (15) is sleeved on the internal thread of the screw barrel (16). The other end of the connecting rod (15) extends into the connecting tube (10) and is fixedly connected to the piston (14) on the adjacent side. A first pulley (17) and a second pulley (19) are sleeved on the outside of the screw barrel (16) and the output shaft of the motor (18), respectively. The first pulley (17) and the second pulley (19) are connected by a transmission belt (20).

4. The device for trimming and dust reduction of thermal insulation board according to claim 3, characterized in that: The input end of the water pump (11) is connected to a water pumping pipe (12), the other end of which extends to the upper part of the sedimentation tank (3); the output end of the water pump (11) is connected to a drainage pipe (13), the other end of which is connected to the lower part of the separation tank (6).