Tool capable of automatically assembling inserts

By designing an automatically assembled insert tool and using automation technology to operate the insert, the problems of high labor consumption and low usage flexibility of existing insert tooling are solved, and a more efficient and convenient insert process is achieved.

CN222645105UActive Publication Date: 2025-03-21CHANGCHUN TIANLONG AUTOMOTIVE COMPONENTS CO LTD
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Patent Information

Application Number
CN202420971999.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-07
Publication Date
2025-03-21
Estimated Expiration
2034-05-07

AI Technical Summary

Technical Problem

The insert heads of existing insert workpieces usually correspond to the insert method one by one. The insert head needs to be replaced to replace the insert method, resulting in the replacement of the insert heads relying on manpower, increasing manpower consumption and reducing flexibility in use.

Method used

An automatic assembly insert tooling is designed, including fixing components, bracket components, power components and insert components, to perform insert operation in an automated manner to reduce dependence on manpower.

Benefits of technology

It improves the convenience and work efficiency of the insert workpiece, reduces manpower consumption, and improves the flexibility and efficiency of the insert.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the field of insert tools, in particular to a tool capable of automatically assembling inserts. The technical problems that in the insert process, due to the fact that insert heads of an existing insert tool are in one-to-one correspondence with insert modes, the insert heads need to be replaced to replace the insert modes, the replacement of the insert heads depends on manpower, manpower consumption of the insert tool is increased, and use flexibility is lowered are solved. According to the technical scheme, the tool capable of automatically assembling the insert comprises a fixing assembly, a support assembly, a power assembly and an insert assembly, by arranging an insert disc and an insert sleeve, the replacement efficiency of an insert head is improved, and the insert work is completed, so that the problem that in the insert process, the insert head cannot be replaced easily is solved. The problems that in the prior art, due to the fact that insert heads of an existing insert tool are in one-to-one correspondence with insert modes, the insert heads need to be replaced to replace the insert modes, the replacement of the insert heads depends on manpower, and the manpower consumption of the insert tool is increased, and the use flexibility is reduced are solved.
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Description

Technical Field

[0001] The utility model relates to the field of insert tooling, in particular to an insert tooling capable of automatically assembling the insert tooling. Background Art

[0002] Inserts are irregular mold accessories used to be embedded in the mold. They play the role of fixing the template and filling the space between the templates. Inserts can be square, round, or sheet-shaped. Like all mold accessories, they have requirements for precision. Inserts need to be installed on matching workpieces to perform their own functions. Therefore, insert tooling is required to install the inserts. When inserting, most of the existing insert tooling has a one-to-one correspondence between the insert head and the insert mode. In order to install the insert, the insert head needs to be replaced, and more labor expenditure is required when replacing the insert, which increases labor consumption and reduces flexibility when inserting. Utility Model Content

[0003] In order to overcome the problem that during the inserting process, the inserting head of the existing inserting tooling often corresponds to the inserting method one by one, and the inserting method needs to be changed by replacing the inserting head, and the replacement of the inserting head relies on manpower, resulting in increased manpower consumption of the inserting tooling and reduced flexibility of use.

[0004] The technical solution of the utility model is: an automatically assembled insert tooling, comprising a fixing component, a bracket component, a power component and an insert component; a bracket component for supporting the fixing component is installed on the fixing component; a power component for providing power to the fixing component is installed inside the bracket component; one side of the power component is free to be used for the insert component; the fixing component comprises a mounting frame, a mounting port, a first motor, a first mounting turntable, a first hydraulic push rod and a second mounting turntable; a mounting port is opened on the mounting frame; a first mounting turntable is installed at the lower end of the mounting port; a second mounting turntable is installed at the upper end of the mounting port; a workpiece is installed through the mounting port, and the first motor and the first hydraulic push rod are installed using the mounting frame; a first motor is arranged at the lower end of the first mounting turntable; the first motor and the first mounting turntable are arranged to be rotatably connected through a coupling; a first hydraulic push rod is arranged at the upper end of the second mounting turntable; the second mounting turntable The first hydraulic push rod is set to be rotatably connected with the first hydraulic push rod; the second mounting turntable is driven to move by the first hydraulic push rod to cooperate with the first mounting turntable to clamp the workpiece, and the first mounting turntable is driven to rotate by the first motor to drive the workpiece to rotate, thereby improving the efficiency of the insert; the insert assembly includes a third motor, an insert disk, an insert sleeve, an insert head, a third hydraulic push rod and a fourth motor; the insert disk is rotatably connected to the third motor shaft; the insert sleeve is installed on the insert disk; the insert head is slidably connected to the front end of the insert sleeve; the third hydraulic push rod is installed on the inner side of the fourth connecting groove; the fourth motor is installed at the front end of the third hydraulic push rod; the rotating shaft of the fourth motor and the insert sleeve are set to be slidably connected; the insert disk is driven to rotate by the third motor, thereby driving the insert sleeve and the insert head to move, and the fourth motor is pushed by the third hydraulic push rod, so that the rotating shaft of the fourth motor is connected to the insert sleeve, thereby driving the insert head to insert.

[0005] Preferably, the insert is fixed by setting a fixing assembly; the workpiece is transported by setting a bracket assembly; the fixing assembly is powered by setting a power assembly; and the insert is inserted by setting an insert assembly.

[0006] Preferably, the bracket assembly includes a support frame, a support rod, a mounting plate, a mounting groove, a first connecting groove, a second connecting groove, a third connecting groove and a fourth connecting groove; a mounting plate is installed at the lower end of the mounting frame; a mounting groove is opened on the mounting plate; one end of the mounting plate is rotatably connected to the support rod via a rotating shaft; and the fixing assembly is installed on the mounting plate through the mounting groove.

[0007] Preferably, a support frame is fixedly connected to one end of the support rod; a first connecting groove is provided on the support frame; a second connecting groove is provided at the lower end of the first connecting groove; a third connecting groove is provided at one end of the second connecting groove; a fourth connecting groove is provided at one end of the third connecting groove; a third motor is installed on the inner side of the third connecting groove; the power assembly and the insert assembly are installed through the first connecting groove, the second connecting groove, the third connecting groove and the fourth connecting groove to improve the integrity of the entire device.

[0008] Preferably, the power assembly includes a second motor, a second hydraulic push rod and a push plate; a second motor is installed on the inner side of the first connecting groove; a second hydraulic push rod is installed on the inner side of the second connecting groove; a push plate is installed on the second hydraulic push rod; the push plate is driven by the second hydraulic push rod to facilitate pushing the workpiece out of the installation port.

[0009] Beneficial effects of the utility model:

[0010] 1. Fix the insert by setting a clip; transport the workpiece by setting a rotating disk; provide a first motor to provide power for the rotating disk; and insert the insert by setting an insert disk and an insert head, so as to solve the problem that in the insert process, the insert head of the existing insert tooling often corresponds to the insert method one by one, and the insert head needs to be replaced to change the insert method, and the replacement of the insert head relies on manpower, resulting in increased manpower consumption and reduced use flexibility of the insert tooling, thereby improving the use convenience of the entire automatically assembled insert tooling;

[0011] 2. Start the third motor to drive the insert plate to rotate, thereby driving the insert sleeve and the insert head to move, so as to facilitate the replacement of the insert head. The fourth motor is pushed by the third hydraulic push rod, so that the rotating shaft of the fourth motor is connected to the insert sleeve, thereby driving the insert head to insert, thereby improving the convenience of the entire automatic assembly insert tooling to a certain extent;

[0012] 3. The second mounting turntable is driven to move by the first hydraulic push rod to cooperate with the first mounting turntable to clamp the workpiece, and the first mounting turntable is driven to rotate by the first motor to drive the workpiece to rotate, so as to facilitate inserting parts on different surfaces of the attack, thereby improving the efficiency of the inserting parts, and further improving the working efficiency of the entire automatically assembled inserting tooling. BRIEF DESCRIPTION OF THE DRAWINGS

[0013] Figure 1 The three-dimensional structure diagram of the tooling capable of automatically assembling inserts of the utility model is shown;

[0014] Figure 2 The three-dimensional structure diagram of the automatic assembly tooling fixing assembly of the utility model is shown;

[0015] Figure 3 The three-dimensional structure diagram of the tooling bracket assembly capable of automatically assembling the insert of the utility model is shown;

[0016] Figure 4 The three-dimensional structure diagram of the power assembly of the tooling capable of automatically assembling inserts of the utility model is shown;

[0017] Figure 5 What is shown is a three-dimensional structural schematic diagram of the insert assembly of the automatic assembly tool of the utility model.

[0018] Explanation of the reference numerals in the accompanying drawings: 1. fixing assembly; 2. bracket assembly; 3. power assembly; 4. insert assembly; 101. mounting frame; 102. mounting port; 103. first motor; 104. first mounting turntable; 105. first hydraulic push rod; 106. second mounting turntable; 201. support frame; 202. support rod; 203. mounting plate; 204. mounting slot; 205. first connecting slot; 206. second connecting slot; 207. third connecting slot; 208. fourth connecting slot; 301. second motor; 302. second hydraulic push rod; 303. push plate; 401. third motor; 402. insert plate; 403. insert sleeve; 404. insert head; 405. third hydraulic push rod; 406. fourth motor. DETAILED DESCRIPTION

[0019] The utility model is further described below in conjunction with the accompanying drawings and embodiments.

[0020] See also Figure 1-5The utility model provides an embodiment: an automatic assembly tool for inserts, comprising a fixing assembly 1, a bracket assembly 2, a power assembly 3 and an insert assembly 4; the fixing assembly 1 is provided with a bracket assembly 2 for supporting the fixing assembly 1; the bracket assembly 2 is provided with a power assembly 3 for providing power to the fixing assembly 1; one side of the power assembly 3 is provided with the insert assembly 4 for inserting the insert; the fixing assembly 1 comprises a mounting frame 101, a mounting port 102, a first motor 103, a first mounting turntable 104, a first hydraulic push rod 105 and a second mounting turntable 106; the mounting frame 101 is provided with The installation opening 102; a first installation turntable 104 is installed at the lower end of the installation opening 102; a second installation turntable 106 is installed at the upper end of the installation opening 102; a first motor 103 is arranged at the lower end of the first installation turntable 104; the first motor 103 and the first installation turntable 104 are arranged to be rotatably connected through a coupling; a first hydraulic push rod 105 is arranged at the upper end of the second installation turntable 106; the second installation turntable 106 and the first hydraulic push rod 105 are arranged to be rotatably connected; a workpiece is installed through the installation opening 102, and the first motor 103 and the first hydraulic push rod 105 are installed using the mounting frame 101. 5; the second mounting turntable 106 is driven to move by the first hydraulic push rod 105 to cooperate with the first mounting turntable 104 to clamp the workpiece, and the first mounting turntable 104 is driven to rotate by the first motor 103 to drive the workpiece to rotate, thereby improving the efficiency of the insert; the insert assembly 4 includes a third motor 401, an insert plate 402, an insert sleeve 403, an insert head 404, a third hydraulic push rod 405 and a fourth motor 406; the third motor 401 is installed inside the third connecting groove 207; the insert plate 402 is rotatably connected to the rotating shaft of the third motor 401; the insert sleeve 403 is installed on the insert plate 402 03; the front end of the insert sleeve 403 is slidably connected with the insert head 404; the third hydraulic push rod 405 is installed on the inner side of the fourth connecting groove 208; the fourth motor 406 is installed on the front end of the third hydraulic push rod 405; the rotating shaft of the fourth motor 406 is set to be slidably connected with the insert sleeve 403; the insert disk 402 is driven to rotate by the third motor 401, thereby driving the insert sleeve 403 and the insert head 404 to move, and the fourth motor 406 is pushed by the third hydraulic push rod 405, so that the rotating shaft of the fourth motor 406 is connected to the insert sleeve 403, thereby driving the insert head 404 to insert.

[0021] See also Figure 2-3In this embodiment, the bracket assembly 2 includes a support frame 201, a support rod 202, a mounting plate 203, a mounting groove 204, a first connecting groove 205, a second connecting groove 206, a third connecting groove 207 and a fourth connecting groove 208; the mounting plate 203 is mounted on the lower end of the mounting frame 101; the mounting plate 203 is provided with a mounting groove 204; one end of the mounting plate 203 is rotatably connected to the support rod 202 through a rotating shaft; one end of the support rod 202 is fixedly connected to the support frame 201; the support frame 201 is provided with a mounting groove A first connecting groove 205 is provided; a second connecting groove 206 is provided at the lower end of the first connecting groove 205; a third connecting groove 207 is provided at one side end of the second connecting groove 206; a fourth connecting groove 208 is provided at one side end of the third connecting groove 207; the fixing component 1 is installed on the mounting plate 203 through the mounting groove 204; the power component 3 and the insert component 4 are installed through the first connecting groove 205, the second connecting groove 206, the third connecting groove 207 and the fourth connecting groove 208 to improve the integrity of the entire device.

[0022] See also Figure 4-5 In this embodiment, the power assembly 3 includes a second motor 301, a second hydraulic push rod 302 and a push plate 303; the second motor 301 is installed on the inner side of the first connecting groove 205; the second hydraulic push rod 302 is installed on the inner side of the second connecting groove 206; the push plate 303 is installed on the second hydraulic push rod 302; the push plate 303 is driven by the second hydraulic push rod 302 to facilitate pushing the workpiece out of the mounting port 102.

[0023] When working, the first hydraulic push rod 105 is started to drive the second mounting turntable 106 to move to cooperate with the first mounting turntable 104 to clamp the workpiece, and the second motor 301 is used to drive the mounting plate 203 to rotate, so as to drive the mounting frame 101 to rotate;

[0024] When inserting parts, the third motor 401 is started to drive the insert plate 402 to rotate, thereby driving the insert sleeve 403 and the insert head 404 to move, so as to facilitate the replacement of the insert head 404, and the fourth motor 406 is pushed by the third hydraulic push rod 405, so that the rotating shaft of the fourth motor 406 is connected to the insert sleeve 403 through the coupling, thereby driving the insert head 404 to insert parts, and the first motor 103 drives the first installation turntable 104 to rotate, and the first installation turntable 104 and the second installation turntable 106 drive the workpiece to rotate through friction, so as to facilitate inserting parts on different surfaces;

[0025] When unloading, the second motor 301 drives the mounting plate 203 to rotate, starts the first hydraulic push rod 105 to loosen the second mounting turntable 106, and drives the push plate 303 through the second hydraulic push rod 302 to push the workpiece out of the mounting opening 102.

[0026] Through the above steps, the workpiece is fixed by setting the first mounting turntable 104 and the second mounting turntable 106; the workpiece is transported by setting the support frame 201 and the mounting disk 203; the second motor 301 is set to provide power for the mounting disk 203; and the insert disk 402 and the insert head 404 are set to insert the parts, so as to solve the problem that in the process of inserting the parts, the insert head 404 of the existing insert tooling often corresponds to the inserting method one by one, and the insert head 404 needs to be replaced to change the inserting method, and the replacement of the insert head 404 relies on manpower, resulting in increased manpower consumption and reduced flexibility of use of the insert tooling, thereby improving the ease of use of the entire automatically assembled insert tooling.

[0027] The embodiments of the present invention are described in detail above in conjunction with the accompanying drawings, but the present invention is not limited to the above embodiments, and various changes can be made within the knowledge scope of those skilled in the art without departing from the purpose of the present invention.

Claims

1. A tool for automatically assembling inserts, comprising a fixing component (1); characterized in that: The invention also comprises a support assembly (2), a power assembly (3) and an insert assembly (4); a support assembly (2) for supporting the fixed assembly (1) is installed on the fixed assembly (1); a power assembly (3) for providing power to the fixed assembly (1) is installed inside the support assembly (2); an insert assembly (4) for inserting is provided on one side of the power assembly (3); the fixed assembly (1) comprises a mounting frame (101), a mounting opening (102), a first motor (103), a first mounting turntable (104), a first hydraulic push rod (105) and a second mounting turntable (106); a mounting opening (102) is provided on the mounting frame (101); a first mounting turntable (104) is installed at the lower end of the mounting opening (102); a second mounting turntable (106) is installed at the upper end of the mounting opening (102); a first motor (103) is provided at the lower end of the first mounting turntable (104); the first motor (103) and the first mounting turntable (106) are connected to each other. The disk (104) is arranged to be rotatably connected via a coupling; a first hydraulic push rod (105) is arranged at the upper end of the second mounting rotating disk (106); the second mounting rotating disk (106) and the first hydraulic push rod (105) are arranged to be rotatably connected; the insert assembly (4) comprises a third motor (401), an insert disk (402), an insert sleeve (403), an insert head (404), a third hydraulic push rod (405) and a fourth motor (406); the insert disk (402) is rotatably connected to the rotating shaft of the third motor (401); an insert sleeve (403) is installed on the insert disk (402); the insert head (404) is slidably connected to the front end of the insert sleeve (403); the third hydraulic push rod (405) is installed inside the fourth connecting groove (208); the fourth motor (406) is installed at the front end of the third hydraulic push rod (405); the rotating shaft of the fourth motor (406) and the insert sleeve (403) are arranged to be slidably connected.

2. The automatic assembly tool for inserts according to claim 1, characterized in that: The bracket assembly (2) comprises a support frame (201), a support rod (202), a mounting plate (203), a mounting slot (204), a first connecting slot (205), a second connecting slot (206), a third connecting slot (207) and a fourth connecting slot (208); the mounting plate (203) is mounted on the lower end of the mounting frame (101); the mounting plate (203) is provided with a mounting slot (204); and one end of the mounting plate (203) is rotatably connected to the support rod (202) via a rotating shaft.

3. The automatic assembly tool for inserts according to claim 2, characterized in that: A support frame (201) is fixedly connected to one end of the support rod (202); a first connection slot (205) is provided on the support frame (201); a second connection slot (206) is provided at the lower end of the first connection slot (205); a third connection slot (207) is provided at one end of the second connection slot (206); a fourth connection slot (208) is provided at one end of the third connection slot (207); and a third motor (401) is installed inside the third connection slot (207).

4. The automatic assembly tool for inserts according to claim 3, characterized in that: The power assembly (3) comprises a second motor (301), a second hydraulic push rod (302) and a push plate (303); the second motor (301) is installed inside the first connection groove (205); the second hydraulic push rod (302) is installed inside the second connection groove (206); and the push plate (303) is installed on the second hydraulic push rod (302).