Vulcanizing tank for rubber pipe production
By adopting a combination design of a transmission system and a limiting mechanism in the vulcanization tank for rubber pipe production, the problems of heat loss and uneven heat during vulcanization are solved, and the uniform heat receiving of the rubber pipe and the stability and safety of the device are improved.
Patent Information
- Application Number
- CN202421387264.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-18
- Publication Date
- 2025-03-21
- Estimated Expiration
- 2034-06-18
AI Technical Summary
The existing vulcanized tanks for rubber pipe production have high heat loss due to the heat dissipation of the tank during vulcanization, and rubber products are easily stacked during vulcanization, resulting in uneven heat, which affects the vulcanization effect.
A vulcanized tank for rubber pipe production is designed, using transmission columns, motors, transmission gears, gear plates, rotating gears, support rods and other components to cooperate with each other to achieve uniform heating of the rubber pipe; at the same time, through limit grooves, limit plates, extrusion plates, telescopic rods and other components, the limit fixation of the rotating mechanism is achieved to prevent the cart from shaking when discharged.
Through the uniform heating design, the effect of rubber vulcanization is improved and energy consumption is reduced. Through the limit fixation design, the stability and safety of the device are improved, and harmful substances after vulcanization are avoided affecting workers' health.
Smart Images

Figure CN222645122U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of rubber tube production, in particular to a vulcanizing tank for rubber tube production. Background Art
[0002] Rubber hose refers to the pipe used for gas transportation, which is commonly used in gas welding, gas cutting, various gas shielded welding, plasma arc welding and cutting, etc. The rubber hose needs to be vulcanized in a vulcanizer during production. The vulcanization of the rubber hose is to place the rubber hose in a vulcanizer and use high-pressure steam to vulcanize it under the time, temperature and pressure specified by the process.
[0003] In the existing technical scheme, the publication number: CN209616153U is proposed, which is a vulcanization tank for rubber tube production. The two ends of the arc side of the vulcanization tank are respectively mounted on the base through arc support seats, and the two ends of the base are symmetrically provided with support platforms along the vertical axis. A hydraulic cylinder 1 is fixedly provided on the support platform on the left side of the base, and a stopper 1 is provided on the piston rod of the hydraulic cylinder 1 by welding. The stopper 1 is arranged on the left side of the vulcanization tank, and a hydraulic cylinder 2 is fixedly provided on the support platform on the right side of the base.
[0004] In order to solve the problem of high energy consumption caused by heat loss due to the heat dissipation of the tank body itself in the existing vulcanization tank, the existing technology uses the heat of the oil inside the insulation pipe to insulate the vulcanization tank, thereby reducing the heat loss during the vulcanization process of the vulcanization tank and reducing energy loss. However, when the existing vulcanization tank is used to process rubber products, the rubber products in the vulcanization tank are stacked together, resulting in uneven heating, which in turn affects the vulcanization effect. Utility Model Content
[0005] The utility model aims to provide a vulcanizing tank for producing rubber tubes to solve the problems raised in the above-mentioned background technology.
[0006] In order to solve the above technical problems, the technical solution adopted by the utility model is:
[0007] A vulcanization tank for rubber tube production comprises a tank body, a support base is fixedly mounted on the bottom of the tank body, a movable cover is movably mounted on one end of the tank body, a trolley is movably mounted on the bottom of the tank body, a support rod is movably mounted on the top of the trolley, and a rubber tube support frame is fixedly sleeved on the outer side of the support rod.
[0008] A motor is fixedly sleeved at the center of the top of the cart, and a rotating mechanism is arranged at the driving end of the motor.
[0009] A fixing block is fixedly installed on the inner wall of the tank body, a threaded rod is movably installed on one side of the fixing block, and a moving mechanism is arranged on the outer side of the threaded rod.
[0010] A further improvement of the technical solution of the utility model is that the rotating mechanism includes a transmission column, the transmission column is fixedly installed on the driving end of the motor, a transmission gear is fixedly sleeved on the top of the outer side of the transmission column, and a gear plate is meshed on the outer side of the transmission gear.
[0011] A further improvement of the technical solution of the utility model is that: a rotating gear is meshed on one side of the gear plate, and the inside of the rotating gear is fixedly sleeved on the bottom of the outer side of the support rod.
[0012] By adopting the above technical solution, the transmission column, the motor, the transmission gear, the gear plate, the rotating gear and the support rod cooperate with each other to achieve the function of uniform heating.
[0013] A further improvement of the technical solution of the utility model is that guide grooves are opened on both sides of the top of the cart, a slide rod is fixedly installed inside the guide groove, a slider is movably sleeved on the outer side of the slide rod, a connecting plate is fixedly installed on the top of the slider, and the top of the connecting plate is fixedly installed on the bottom of the gear plate.
[0014] By adopting the above technical solution, the guide groove, the slide bar, the slide block and the connecting plate cooperate with each other to achieve the function of supporting sliding.
[0015] A further improvement of the technical solution of the utility model is that a limiting groove is provided on one side of the connecting plate, a limiting plate is movably sleeved inside the limiting groove, an extrusion plate is fixedly installed on one side of the limiting plate, and a telescopic rod is movably installed on one side of the extrusion plate.
[0016] By adopting the above technical solution, the limiting groove, the limiting plate, the extrusion plate and the telescopic rod cooperate with each other to achieve the function of limiting and fixing.
[0017] A further improvement of the technical solution of the utility model is that the moving mechanism includes a threaded sleeve block, the internal threads of the threaded sleeve block are connected to the outer side of the threaded rod, a push plate is fixedly installed on one side of the threaded sleeve block, and one side of the push plate is movably installed on one end of the trolley.
[0018] By adopting the above technical solution, the threaded sleeve block, the threaded rod, the push plate and the trolley cooperate with each other to achieve the function of convenient material discharge.
[0019] A further improvement of the technical solution of the utility model is that a motor is fixedly sleeved at one end inside the tank body, a transmission wheel is fixedly installed at the driving end of the motor, a transmission chain is movably installed on the outer side of the transmission wheel, a rotating wheel is movably installed on the inner side of the transmission chain, and the interior of the rotating wheel is fixedly sleeved on one end outside the threaded rod.
[0020] By adopting the above technical solution, the function of transmission rotation is achieved through the cooperation of the motor, the transmission wheel, the transmission chain and the rotating wheel.
[0021] Due to the adoption of the above technical solution, the utility model has achieved the following technical progress compared with the prior art:
[0022] The utility model provides a vulcanizing tank for rubber tube production. The rubber tube support frame, transmission column, motor, transmission gear, gear plate, rotating gear, support rod, guide groove, slide bar, slide block and connecting plate cooperate with each other to solve the problem that when the rubber products are processed in the existing vulcanizing tank, the rubber products in the vulcanizing tank are stacked together, resulting in uneven heating, thus affecting the vulcanization effect. The function of uniform heating is achieved, the rubber tube inside the vulcanizing tank is effectively uniformly heated, and the effect of rubber vulcanization is improved.
[0023] The utility model provides a vulcanizing tank for rubber tube production. The limit groove, the limit plate, the extrusion plate and the telescopic rod cooperate with each other to solve the problem that the stability of the rotating mechanism is poor. After use, it cannot be effectively limited and fixed, resulting in the problem that after the rubber vulcanization is completed, the cart is prone to shaking when discharging materials, which affects the stability of the device. The function of limiting and fixing is achieved, the rotating mechanism is effectively limited and fixed, shaking is prevented during discharging, and the stability of the device is improved.
[0024] The utility model provides a vulcanizing tank for rubber tube production. Through the mutual cooperation of a threaded sleeve block, a threaded rod, a push plate, a trolley, a motor, a transmission wheel, a transmission chain and a rotating wheel, the utility model solves the problem that after the vulcanization of the rubber tube in the vulcanizing tank is completed, workers need to enter the tank body to take out materials, and harmful substances after vulcanization in the vulcanizing tank affect the health of workers and the safety of the device. The utility model achieves the function of convenient material discharging, which is convenient for workers to take out the rubber tube in the vulcanizing tank without the need for workers to enter the tank body, thus saving time and effort, thereby improving the safety of the device. BRIEF DESCRIPTION OF THE DRAWINGS
[0025] Figure 1 It is a schematic diagram of the structure of the utility model;
[0026] Figure 2 This is a schematic diagram of the tank structure of the utility model;
[0027] Figure 3 This is a schematic diagram of the cart structure of the utility model;
[0028] Figure 4 This is a schematic diagram of the connecting plate structure of the utility model;
[0029] Figure 5 It is a schematic diagram of the push plate structure of the utility model.
[0030] In the figure: 1. tank body; 11. cart; 12. support rod; 121. rubber tube support frame; 13. transmission gear; 131. motor; 132. transmission column; 14. gear plate; 15. rotating gear; 16. guide groove; 161. slider; 162. slide rod; 17. connecting plate; 171. limit groove; 18. telescopic rod; 181. extrusion plate; 182. limit plate; 2. movable cover; 3. support base; 4. fixed block; 41. threaded rod; 42. threaded sleeve block; 43. push plate; 44. motor; 45. transmission chain; 46. rotating wheel; 47. transmission wheel. DETAILED DESCRIPTION
[0031] The present invention is further described in detail below in conjunction with the embodiments: Example 1
[0032] like Figure 1-5 As shown, the utility model provides a vulcanization tank for rubber tube production, including a tank body 1, a supporting base 3 is fixedly installed at the bottom of the tank body 1, a movable cover 2 is movably installed at one end of the tank body 1, a trolley 11 is movably installed at the bottom of the tank body 1, a support rod 12 is movably installed on the top of the trolley 11, a rubber tube support frame 121 is fixedly sleeved on the outer side of the support rod 12, a motor 131 is fixedly sleeved at the center of the top of the trolley 11, a rotating mechanism is provided at the driving end of the motor 131, and the rotating mechanism includes a transmission column 132, the transmission column 132 is fixedly installed on the driving end of the motor 131, a transmission gear 13 is fixedly sleeved on the top of the outer side of the transmission column 132, a gear plate 14 is meshed on the outer side of the transmission gear 13, a rotating gear 15 is meshed on one side of the gear plate 14, the inner side of the rotating gear 15 is fixedly sleeved on the bottom of the outer side of the support rod 12, and the top of the trolley 11 is fixedly sleeved on the outer side of the support rod 12. Guide grooves 16 are provided on both sides, and a slide bar 162 is fixedly installed inside the guide groove 16. A slider 161 is movably sleeved on the outer side of the slider 162. A connecting plate 17 is fixedly installed on the top of the slider 161, and the top of the connecting plate 17 is fixedly installed on the bottom of the gear plate 14. When the rubber tube is placed on the rubber tube support frame 121, the cart 11 is pushed into the tank body 1 for vulcanization, and the motor 131 drives the transmission column 132 to rotate back and forth. The transmission column 132 drives the transmission gear 13 to engage the transmission gear plate 14, so that the gear plate 14 drives the slider 161 to slide back and forth on the slide bar 162 along the connecting plate 17, so that the gear plate 14 engages the transmission rotating gear 15 to drive the support rod 12 to rotate back and forth, so that the rubber tube on the rubber tube support frame 121 is evenly heated in the tank body 1, so as to achieve the function of uniform heating and improve the effect of rubber vulcanization. Example 2
[0033] like Figure 1-5As shown, on the basis of Example 1, the utility model provides a technical solution: preferably, a limiting groove 171 is provided on one side of the connecting plate 17, and a limiting plate 182 is movably sleeved inside the limiting groove 171, and an extrusion plate 181 is fixedly installed on one side of the limiting plate 182, and a telescopic rod 18 is movably installed on one side of the extrusion plate 181. When the rotating mechanism is used, the telescopic rod 18 set on the top of the trolley 11 is used to push the extrusion plate 181 by utilizing the telescopicity of the telescopic rod 18, so that the extrusion plate 181 drives the limiting plate 182 to be clamped in the limiting groove 171 provided on one side of the connecting plate 17 for limiting, thereby effectively limiting and fixing the rotating mechanism, achieving the function of limiting and fixing, preventing the support rod 12 from shaking when the trolley 11 moves to discharge materials, and improving the stability of the device. Example 3
[0034] like Figure 1-5 As shown, on the basis of Example 1, the utility model provides a technical solution: preferably, a fixing block 4 is fixedly installed on the inner wall of the tank body 1, a threaded rod 41 is movably installed on one side of the fixing block 4, a moving mechanism is arranged on the outer side of the threaded rod 41, and the moving mechanism includes a threaded sleeve block 42, the inner thread of the threaded sleeve block 42 is connected to the outer side of the threaded rod 41, a push plate 43 is fixedly installed on one side of the threaded sleeve block 42, one side of the push plate 43 is movably installed on one end of the cart 11, a motor 44 is fixedly sleeved on one end inside the tank body 1, a driving end of the motor 44 is fixedly installed with a transmission wheel 47, a transmission chain 45 is movably installed on the outer side of the transmission wheel 47, and a transmission chain 45 is movably installed on the inner side of the transmission chain 45 The rotating wheel 46 is fixedly sleeved on one end of the outer side of the threaded rod 41. When the rubber tube in the tank body 1 is vulcanized, the movable cover 2 is opened, and the transmission wheel 47 is driven to rotate by the motor 44. The transmission wheel 47 drives the transmission chain 45 to drive the rotating wheel 46 to rotate and adjust, so that the rotating wheel 46 drives the threaded rod 41 to perform thread adjustment in the threaded sleeve block 42, so that the threaded sleeve block 42 drives the push plate 43 to push the cart 11, and pushes the cart 11 out of the tank body 1, so that the workers can take the rubber tube in the vulcanization tank conveniently without entering the tank body 1, so as to prevent the harmful substances after vulcanization in the tank body 1 from affecting the health of the workers, thereby improving the safety of the device and saving time and effort in operation.
[0035] The following is a detailed description of the working principle of the vulcanization tank used in the production of rubber tubes.
[0036] like Figure 1-5As shown, when the rubber tube is placed on the rubber tube support frame 121, the cart 11 is pushed into the tank body 1 for vulcanization, and the motor 131 drives the transmission column 132 to rotate back and forth, and the transmission column 132 drives the transmission gear 13 to engage the transmission gear plate 14, so that the gear plate 14 drives the slider 161 to slide back and forth on the slide rod 162 along the connecting plate 17, so that the gear plate 14 engages the transmission rotating gear 15 to drive the support rod 12 to rotate back and forth, so that the rubber tube on the rubber tube support frame 121 is evenly heated in the tank body 1, so as to achieve the function of uniform heating and improve the effect of rubber vulcanization. When the rotating mechanism is used, the telescopic rod 18 set on the top of the cart 11 is used to utilize the telescopicity of the telescopic rod 18 to telescopically push the extrusion plate 181, so that the extrusion plate 181 drives the limit plate 182 to be stuck into the connecting plate 1 The limiting groove 171 opened on one side of 7 is limited, which effectively limits and fixes the rotating mechanism to achieve the function of limiting and fixing, preventing the support rod 12 from shaking when the cart 11 moves to discharge materials, thereby improving the stability of the device. After the rubber tube in the tank body 1 is vulcanized, the movable cover 2 is opened, and the transmission wheel 47 is driven to rotate by the motor 44, and the transmission chain 45 is driven by the transmission wheel 47 to drive the rotating wheel 46 to rotate and adjust, so that the rotating wheel 46 drives the threaded rod 41 to perform thread adjustment in the threaded sleeve block 42, so that the threaded sleeve block 42 drives the push plate 43 to push the cart 11, and the cart 11 is pushed out of the tank body 1, so that the workers can take the rubber tube in the vulcanization tank conveniently without the need for the workers to enter the tank body 1, thereby preventing the harmful substances after vulcanization in the tank body 1 from affecting the health of the workers, thereby improving the safety of the device and saving time and effort in operation.
[0037] The above generally describes the present invention in detail, but it is obvious to a person skilled in the art that some modifications or improvements can be made to the present invention. Therefore, modifications or improvements that do not deviate from the spirit of the present invention are within the scope of protection of the present invention.
Claims
1. A vulcanizing tank for rubber tube production, comprising a tank body (1), characterized in that: A support base (3) is fixedly mounted on the bottom of the tank body (1), a movable cover (2) is movably mounted on one end of the tank body (1), a trolley (11) is movably mounted on the bottom of the tank body (1), a support rod (12) is movably mounted on the top of the trolley (11), and a rubber tube support frame (121) is fixedly sleeved on the outer side of the support rod (12); A motor (131) is fixedly sleeved at the center of the top of the cart (11), and a rotating mechanism is provided at the driving end of the motor (131); A fixing block (4) is fixedly mounted on the inner wall of the tank body (1), a threaded rod (41) is movably mounted on one side of the fixing block (4), and a moving mechanism is arranged on the outer side of the threaded rod (41).
2. A vulcanizing tank for rubber tube production according to claim 1, characterized in that: The rotating mechanism comprises a transmission column (132), wherein the transmission column (132) is fixedly mounted on the driving end of the motor (131), a transmission gear (13) is fixedly sleeved on the top of the outer side of the transmission column (132), and a gear plate (14) is meshed on the outer side of the transmission gear (13).
3. A vulcanizing tank for rubber tube production according to claim 2, characterized in that: A rotating gear (15) is meshed with one side of the gear plate (14), and the interior of the rotating gear (15) is fixedly sleeved on the bottom of the outer side of the support rod (12).
4. A vulcanizing tank for rubber tube production according to claim 1, characterized in that: Guide grooves (16) are provided on both sides of the top of the trolley (11), a slide rod (162) is fixedly installed inside the guide groove (16), a slider (161) is movably sleeved on the outer side of the slide rod (162), a connecting plate (17) is fixedly installed on the top of the slider (161), and the top of the connecting plate (17) is fixedly installed on the bottom of the gear plate (14).
5. A vulcanizing tank for rubber tube production according to claim 4, characterized in that: A limiting groove (171) is provided on one side of the connection plate (17); a limiting plate (182) is movably sleeved inside the limiting groove (171); an extrusion plate (181) is fixedly mounted on one side of the limiting plate (182); and a telescopic rod (18) is movably mounted on one side of the extrusion plate (181).
6. The vulcanizing tank for rubber tube production according to claim 1, characterized in that: The moving mechanism comprises a threaded sleeve (42), the internal threads of the threaded sleeve (42) being connected to the outer side of the threaded rod (41), a push plate (43) being fixedly mounted on one side of the threaded sleeve (42), and one side of the push plate (43) being movably mounted on one end of the trolley (11).
7. The vulcanizing tank for rubber tube production according to claim 1, characterized in that: A motor (44) is fixedly sleeved at one end of the interior of the tank body (1), a transmission wheel (47) is fixedly mounted on the driving end of the motor (44), a transmission chain (45) is movably mounted on the outer side of the transmission wheel (47), a rotating wheel (46) is movably mounted on the inner side of the transmission chain (45), and the interior of the rotating wheel (46) is fixedly sleeved on one end of the outer side of the threaded rod (41).
Citation Information
Patent Citations
Vulcanizing tank for rubber tube production
CN209616153U