Spraying and coining device used before wood grain transfer printing on surface of aluminum material

By designing a pre-spray and imprinting device for aluminum surface wood grain transfer, using lifting stamper and spraying system, the problems of low transfer efficiency and poor paint uniformity in the existing technology are solved, and efficient and uniform paint imprinting effect is achieved.

CN222645585UActive Publication Date: 2025-03-21SHANDONG WEIYE ALUMINUM MATERIALS CO LTD
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Patent Information

Application Number
CN202420808391.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-18
Publication Date
2025-03-21
Estimated Expiration
2034-04-18

AI Technical Summary

Technical Problem

The prior art is difficult to efficiently complete the wood grain transfer of aluminum surface, especially on ultra-long-sized aluminum materials, with low spray printing efficiency and difficult to ensure the uniformity of the coating.

Method used

A pre-spraying and imprinting device for transferring aluminum surface wood grain is designed, including a symmetrically arranged lifting imprinter. The paint is transported to the spray cylinder by using a pump, and the paint is sprayed on the wood grain layer on the press roller through the paint conveying hole. As the press roller rises and lowers, the paint is evenly imprinted on the surface of the aluminum.

Benefits of technology

It achieves efficient completion of wood grain transfer on the surface of aluminum, improves the efficiency of spraying and imprinting and the uniformity of the coating, and ensures the aesthetic performance of the surface of aluminum.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model belongs to the technical field of aluminum material surface treatment, and particularly relates to an aluminum material surface wood grain transfer front spraying and imprinting device which comprises lifting type imprinting devices which are symmetrically arranged, each lifting type imprinting device comprises a supporting frame, a pressing roller which rotates on the supporting frame is arranged on the supporting frame, a wood grain layer is arranged on the surface of the pressing roller, a spraying barrel is arranged above the pressing roller, and the wood grain layer is arranged above the spraying barrel. The spraying cylinder is provided with a closed end and an open end, the open end of the spraying cylinder is connected with the coating tank through a conveying hose, a pump body on the conveying hose enables coating in the coating tank to enter the spraying cylinder along the conveying hose, and a coating conveying hole is formed in the spraying cylinder and is aligned to the wood grain layer on the compression roller; the coating in the coating tank is conveyed into the spraying cylinder, the coating is conveyed to the wood grain layers on the pressing rollers along the coating conveying holes of the spraying cylinder, the coating on the wood grain layers is pressed on the aluminum material entering the position between the pressing rollers by the pressing rollers, and the spraying and coining work before wood grain transfer printing on the surface of the aluminum material is completed along with the lifting movement of the pressing rollers.
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Description

Technical Field

[0001] The present application belongs to the technical field of aluminum surface treatment, and in particular relates to a spraying and stamping device before wood grain transfer on the surface of an aluminum material. Background Art

[0002] At present, before aluminum is processed into aluminum alloy door frames, in order to avoid scratches on the surface of the aluminum and improve the aesthetic performance of the aluminum, the surface of the aluminum will be sprayed and embossed to form wood grain. The aluminum materials for surface spraying and embossing are all extra-long aluminum materials. On the one hand, the overall spraying and embossing effect is good, and on the other hand, the overall spraying and embossing efficiency is high, which means that the equipment for spraying and embossing the aluminum surface has lifting and pressing capabilities. Utility Model Content

[0003] In order to solve the above-mentioned problems, the present application provides a spraying and stamping device before wood grain transfer on the surface of aluminum material.

[0004] The purpose of the present application is to provide a device for spraying and stamping before wood grain transfer on the surface of aluminum. The present application delivers the paint in the paint tank into the spray barrel, and the paint is delivered to the wood grain layer on the pressure roller along the paint delivery hole of the spray barrel. Under the action of two pressure rollers, the paint on the wood grain layer is pressed by the pressure roller onto the aluminum entering between the pressure rollers. With the lifting and lowering movement of the pressure roller, the paint on the wood grain layer is completely pressed onto the aluminum, thereby completing the spraying and stamping work before wood grain transfer on the aluminum surface.

[0005] In order to achieve the purpose of this application, the technical solution of this application is:

[0006] A spray-pressing device for wood grain transfer on the surface of an aluminum material comprises a symmetrically arranged lifting press, the lifting press comprises a support frame, a pressing roller rotating on the support frame is arranged on the support frame, a wood grain layer is arranged on the surface of the pressing roller, a spray cylinder is arranged above the pressing roller, the spray cylinder has a closed end and an open end, the open end of the spray cylinder is connected to a paint tank through a delivery hose, a pump body on the delivery hose transfers the paint in the paint tank along the delivery hose into the spray cylinder, a paint delivery hole is arranged on the spray cylinder, and the paint delivery hole is aligned with the wood grain layer on the pressing roller.

[0007] Furthermore, a fixed bracket is arranged on the support frame, one end of the fixed bracket is fixedly connected to the support frame, and the other end of the fixed bracket is fixedly connected to the spray barrel.

[0008] Furthermore, a material receiving trough plate is arranged obliquely below the pressing roller, and a material receiving trough is arranged on the material receiving trough plate.

[0009] Furthermore, a chain fixing frame is arranged on the supporting frame, a chain is fixedly arranged on the chain fixing frame, and the elevator drives the chain to rotate so that the lifting stamping device moves along the height direction.

[0010] Furthermore, any one group of lifting stamping devices is slidably arranged on a slide rail, a slider is arranged on the slide rail, a vertically arranged limit slot plate is arranged on the slider, a limit slot is arranged in the limit slot plate, the slider is connected to a push drive device, the push drive device drives the slider to move on the slide rail, and multiple groups of auxiliary wheels are arranged on the chain fixing frame, and the auxiliary wheels are arranged in the limit slot.

[0011] Furthermore, a driving motor is arranged on the support frame, a driving wheel is arranged on the output shaft of the driving motor, a connecting shaft is arranged at the end of the pressure roller, the connecting shaft is inserted in the bearing of the bearing seat, a connecting shaft protrudes from the bearing seat, a driven wheel is arranged on the connecting shaft protruding from the bearing seat, and the driving wheel and the driven wheel are connected together by transmission.

[0012] Furthermore, the driving wheel and the driven wheel are pulleys, and a transmission belt is wound around the driving wheel and the driven wheel.

[0013] Furthermore, the pressure roller includes a cylinder body, a side plate is arranged on the side of the cylinder body, a through groove is arranged on the side plate, and the connecting shaft is fixedly connected to the side plate.

[0014] Furthermore, the material receiving trough plate includes a front baffle, a rear baffle and a bottom plate connected to the front baffle and the rear baffle. The front baffle, the rear baffle and the bottom plate form a material receiving trough. The distance between the front baffle and the central axis of the pressure roller is greater than the distance between the rear baffle and the central axis of the pressure roller. The height of the front baffle is higher than the height of the rear baffle.

[0015] Furthermore, the material receiving trough plate is connected to the support frame via a connecting rod.

[0016] Compared with the prior art, the beneficial effects of this application are:

[0017] 1. The present application utilizes a pump to deliver the paint in the paint tank to the spray barrel, and the paint is delivered to the wood grain layer on the pressure roller along the paint delivery hole of the spray barrel. Under the action of the two pressure rollers, the paint on the wood grain layer is pressed by the pressure roller onto the aluminum material entering between the pressure rollers. As the pressure rollers rise and fall, the paint on the wood grain layer is completely pressed onto the aluminum material, completing the spraying and pressing work before the wood grain transfer on the aluminum surface.

[0018] 2. The support frame of the present application is provided with a chain fixing frame, on which a chain is installed. The chain is driven by the elevator to move so that the pressure roller can produce a lifting motion. At the same time, the auxiliary wheel moves in the limiting groove of the limiting groove plate, and the auxiliary pressure roller produces a more stable lifting motion. In addition, the limiting groove plate is driven by the push drive device to move on the slide rail to change the distance between the two pressure rollers, so that the pressure roller produces pressure on the surface of the aluminum material, so that the paint is imprinted on the surface of the aluminum material. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] The drawings in the specification, which constitute a part of the present application, are used to provide further understanding of the present application. The illustrative embodiments of the present application and their descriptions are used to explain the present application and do not constitute improper limitations on the present application.

[0020] Figure 1 This is a three-dimensional schematic diagram of the overall structure of the present application from the front view direction;

[0021] Figure 2 This is a three-dimensional schematic diagram of the overall structure of the present application as viewed from the rear.

[0022] In the figure:

[0023] 1. Support frame, 2. Pressure roller, 3. Wood grain layer, 4. Bearing seat, 5. Driven wheel, 6. Driving motor, 7. Driving wheel, 8. Transmission belt, 9. Spray barrel, 10. Delivery hose, 11. Fixed bracket, 12. Material receiving trough plate, 13. Connecting rod, 14. Chain fixing frame, 15. Chain, 16. Auxiliary wheel, 17. Limiting slot plate. DETAILED DESCRIPTION

[0024] The present application is further described below in conjunction with the accompanying drawings and embodiments.

[0025] It should be noted that the terms used herein are only for describing specific embodiments and are not intended to limit the exemplary embodiments according to the present application. As used herein, unless the context clearly indicates otherwise, the singular form is also intended to include the plural form. In addition, it should be understood that when the terms "comprise" and / or "include" are used in this specification, it indicates the presence of features, steps, operations, devices, components and / or combinations thereof.

[0026] In the present application, terms such as "upper", "lower", "left", "right", "front", "back", "vertical", "horizontal", "side", "bottom", etc. indicating directions or positional relationships are based on the directions or positional relationships shown in the accompanying drawings. They are relational words determined only for the convenience of describing the structural relationships of the various parts or elements of the present application, and do not specifically refer to any part or element in the present application and should not be understood as limitations on the present application.

[0027] Example 1

[0028] The present embodiment is a spray-stamping device before wood grain transfer on the surface of aluminum material, including symmetrically arranged lifting stampers, the number of which is a multiple of 2. For example, in the present embodiment, the number of lifting stampers is 2, and two lifting stampers form a gap, and the aluminum material to be spray-stamped is arranged between the two lifting stampers.

[0029] From a structural point of view, Figure 1-Figure 2As shown, the lifting stamping device of this embodiment includes a support frame 1, and the support frame 1 includes a crossbeam and longitudinal beams arranged at both ends of the crossbeam. A pressure roller 2 that rotates on the support frame 1 is installed on the support frame 1. Specifically, a driving motor 6 is installed on the support frame 1, and the driving motor 6 is fixedly installed on the support frame 1 by bolts. A driving wheel 7 is installed on the output shaft of the driving motor 6. A connecting shaft is installed at the end of the pressure roller 2, and the connecting shaft is inserted in the bearing of the bearing seat 4. The bearing seat 4 is arranged at the end of the longitudinal beam, and a connecting shaft protrudes from the bearing seat 4. The outer periphery of the connecting shaft passes through the inner periphery of the bearing in the bearing seat 4. The driven wheel 5 is installed on the connecting shaft protruding from the bearing seat 4 with an interference fit, and the driving wheel 7 and the driven wheel 5 are connected together in transmission. For example, the driving wheel 7 and the driven wheel 5 in this embodiment are pulleys, and a transmission belt 8 is wound around the driving wheel 7 and the driven wheel 5. The pressure roller 2 is driven by the driving motor 6 to rotate. In order to reduce the weight of the pressure roller 2 and reduce the difficulty of lifting and rotating the pressure roller 2, the pressure roller 2 in this embodiment includes a cylinder body, which is a cylindrical structure with a circular cross-section. The side of the cylinder body is provided with a side plate, and the side plate is provided with a through groove. The connecting shaft is fixedly connected to the side plate, so that the pressure roller 2 has a hollow structure, which reduces the weight of the pressure roller 2.

[0030] In this embodiment, a wood grain layer 3 is arranged on the surface of the pressure roller 2. The wood grain layer 3 is a plurality of striped groove structures. A spray barrel 9 is installed above the pressure roller 2. The spray barrel 9 has a closed end and an open end. The open end of the spray barrel 9 is connected to the paint tank through a delivery hose 10. The pump body on the delivery hose 10 draws the paint in the paint tank into the spray barrel 9 along the delivery hose 10. A paint delivery hole is opened on the spray barrel 9, and the paint delivery hole is aligned with the wood grain layer 3 on the pressure roller 2. In this embodiment, the paint in the paint tank is delivered to the spray barrel 9 by a pump, and the paint is delivered to the wood grain layer 3 on the pressure roller 2 along the paint delivery hole of the spray barrel 9.

[0031] As a fixed support scheme for the spray barrel 9, a fixed bracket 11 is installed on the support frame 1 of this embodiment. The fixed bracket 11 is fixedly connected to the support frame 1 by bolts. One end of the fixed bracket 11 is fixedly connected to the support frame 1, and the other end of the fixed bracket 11 is fixedly connected to the spray barrel 9.

[0032] As a material receiving structure for excess paint, a material receiving trough plate 12 is installed obliquely below the pressure roller 2, and the material receiving trough plate 12 is connected to the support frame 1 through a connecting rod 13. The material receiving trough plate 12 has a material receiving trough. When the pressure roller 2 rotates, excess paint enters the material receiving trough of the material receiving trough plate 12. As the specific structure of the material receiving trough plate 12, the material receiving trough plate 12 includes a front baffle, a rear baffle and a bottom plate connected to the front baffle and the rear baffle. The front baffle, the rear baffle and the bottom plate are an integrated structure. The front baffle, the rear baffle and the bottom plate form a material receiving trough. The distance between the front baffle and the central axis of the pressure roller 2 is greater than the distance between the rear baffle and the central axis of the pressure roller 2. The height of the front baffle is higher than the height of the rear baffle. The paint will be blocked by the front baffle before entering the material receiving trough, so that the paint enters the material receiving trough smoothly.

[0033] As a lifting structure for the pressure roller 2, a chain fixing frame 14 is installed on the support frame 1 in this embodiment. Specifically, a connecting bracket is installed at the lower end of the support frame 1. Since the connecting bracket is fixedly connected to the support frame 1, the chain fixing frame 14 and the connecting bracket are also regarded as a chain fixing frame 14 installed on the support frame 1. A chain 15 is fixedly installed on the chain fixing frame 14. The elevator drives the chain 15 to rotate so that the lifting stamper moves along the height direction. As a structure for the pressure rollers 2 to approach or move away from each other, any group of lifting stampers is slidably installed on the slide rail, that is, one group of lifting stampers is arranged at a fixed position, and the other group of lifting stampers moves along the slide rail. A slider is installed on the slide rail, and the slider moves along the slide rail. A vertically arranged limit slot plate 17 is installed on the slider. The limiting groove plate 17 has a limiting groove therein, and the slider is connected to a push driving device, for example, the push driving device is a cylinder, and the push driving device drives the slider to move on the slide rail. A plurality of auxiliary wheels 16 are installed on the chain fixing frame 14, and the auxiliary wheels 16 are arranged in the limiting groove. In this embodiment, the vertically arranged aluminum material is conveyed to between the two pressing rollers 2 by the conveying device, and the limiting groove plate 17 is driven by the push driving device to move on the slide rail to change the distance between the two pressing rollers 2, so that the pressing roller 2 generates pressure on the surface of the aluminum material, so that the coating is imprinted on the surface of the aluminum material. In this embodiment, the chain 15 is driven by the elevator to move so that the pressing roller 2 generates a lifting motion. At the same time, the auxiliary wheel 16 moves in the limiting groove of the limiting groove plate 17, and the auxiliary pressing roller 2 generates a more stable lifting motion.

[0034] The above are only preferred embodiments of the present application and are not intended to limit the present application. For those skilled in the art, the present application may have various modifications and variations. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present application shall be included in the protection scope of the present application.

[0035] Although the above describes the specific implementation methods of the present application in conjunction with the accompanying drawings, it is not intended to limit the scope of protection of the present application. Technical personnel in the relevant field should understand that on the basis of the technical solution of the present application, various modifications or deformations that can be made by technical personnel in this field without creative work are still within the scope of protection of the present application.

Claims

1. A spraying and stamping device for transferring wood grain on the surface of aluminum material, characterized in that: The invention comprises a symmetrically arranged lifting stamping device, the lifting stamping device comprising a support frame (1), a pressing roller (2) which is arranged on the support frame (1) and which rotates on the support frame (1), and a wood grain layer (3) is arranged on the surface of the pressing roller (2); A spray barrel (9) is arranged above the pressure roller (2), and the spray barrel (9) has a closed end and an open end. The open end of the spray barrel (9) is connected to the paint tank via a delivery hose (10), and a pump body on the delivery hose (10) pumps the paint in the paint tank into the spray barrel (9) along the delivery hose (10); The spray barrel (9) is provided with a paint delivery hole, which is aligned with the wood grain layer (3) on the pressure roller (2).

2. The device for spraying and stamping aluminum surface wood grain before transfer as claimed in claim 1, characterized in that: A fixed bracket (11) is provided on the support frame (1), one end of the fixed bracket (11) is fixedly connected to the support frame (1), and the other end of the fixed bracket (11) is fixedly connected to the spray barrel (9).

3. The device for spraying and stamping aluminum surface wood grain before transfer as claimed in claim 1, characterized in that: A material receiving trough plate (12) is provided obliquely below the pressing roller (2), and a material receiving trough is provided on the material receiving trough plate (12).

4. The device for spraying and stamping aluminum surface wood grain before transfer as claimed in claim 1, characterized in that: The support frame (1) is provided with a chain fixing frame (14), and a chain (15) is fixedly provided on the chain fixing frame (14). The elevator drives the chain (15) to rotate so that the lifting stamping device moves along the height direction.

5. The device for spraying and stamping aluminum surface wood grain before transfer as claimed in claim 4, characterized in that: Any group of the lifting stamping devices is slidably arranged on a slide rail, the slide rail is provided with a slider, the slider is provided with a vertically arranged limit slot plate (17), and the limit slot plate (17) is provided with a limit slot; The slider is connected to a push drive device, and the push drive device drives the slider to move on the slide rail; The chain fixing frame (14) is provided with a plurality of sets of auxiliary wheels (16), and the auxiliary wheels (16) are arranged in the limiting grooves.

6. The device for spraying and stamping aluminum surface wood grain before transfer as claimed in claim 1, characterized in that: The support frame (1) is provided with a driving motor (6), an output shaft of the driving motor (6) is provided with a driving wheel (7), an end of the pressure roller (2) is provided with a connecting shaft, the connecting shaft is inserted into the bearing of the bearing seat (4), a connecting shaft protrudes from the bearing seat (4), a driven wheel (5) is provided on the connecting shaft protruding from the bearing seat (4), and the driving wheel (7) and the driven wheel (5) are connected together by transmission.

7. The device for spraying and stamping aluminum surface wood grain before transfer as claimed in claim 6, characterized in that: The driving wheel (7) and the driven wheel (5) are pulleys, and a transmission belt (8) is wound around the driving wheel (7) and the driven wheel (5).

8. The device for spraying and stamping aluminum surface wood grain before transfer as claimed in claim 6, characterized in that: The pressing roller (2) comprises a cylinder, a side plate is provided on the side of the cylinder, a through groove is provided on the side plate, and the connecting shaft is fixedly connected to the side plate.

9. The device for spraying and stamping aluminum surface wood grain before transfer as claimed in claim 3, characterized in that: The material receiving trough plate (12) comprises a front baffle plate, a rear baffle plate and a bottom plate connected to the front baffle plate and the rear baffle plate, the front baffle plate, the rear baffle plate and the bottom plate enclose a material receiving trough, and the distance between the front baffle plate and the central axis of the pressure roller (2) is greater than the distance between the rear baffle plate and the central axis of the pressure roller (2); The height of the front baffle is higher than that of the rear baffle.

10. The device for spraying and stamping aluminum surface wood grain before transfer as claimed in claim 9, characterized in that: The material receiving trough plate (12) is connected to the support frame (1) via a connecting rod (13).