Mould pressing buffering environment-friendly base

By designing a molded cushioning environmentally friendly base, using wood chip molded material and foamed buffer layer, the existing environmentally friendly packaging base is easily damaged during impact or drag, achieving better protection effect and automated production, and meeting environmental protection requirements.

CN222646617UActive Publication Date: 2025-03-21QINGDAO HENGJIAHUI PACKAGING PROD CO LTD
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Patent Information

Application Number
CN202421391093.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-18
Publication Date
2025-03-21
Estimated Expiration
2034-06-18

AI Technical Summary

Technical Problem

The existing environmentally friendly packaging base is prone to damage when impacted or forced to drag, and cannot effectively protect the carrier product. It requires manual secondary pasting during the production process, so that mechanical automation cannot be achieved.

Method used

A molded cushioning environmentally friendly base is designed, with an upper cover and bottom shell formed by wood chip molding material, and a foam buffer layer is installed inside. It is fixed by a packaging belt to achieve automated production, and the foam buffer layer is used to absorb energy and buffer the fall impact.

Benefits of technology

It effectively reduces the risk of damage of carrier products when falling or impacting, the material is environmentally friendly to meet the plastic limit order and carbon emission requirements, and realizes automated production and convenient recycling.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model is suitable for the technical field of environment-friendly packaging, and provides a mould pressing buffering environment-friendly base which comprises an upper cover, a bottom angle groove, a foaming buffering layer, a bottom shell, an upper cover mounting groove, a packing belt mounting groove and a packing belt. An inner cavity is formed in the bottom shell, the foaming buffer layer is sprayed in the inner cavity, the upper cover is buckled on the bottom shell, bottom corner grooves are formed in the four corners of the upper cover, upper cover mounting grooves are formed in the surface of the upper cover, packing belt mounting grooves are formed in the side face and the bottom face of the bottom shell, and the packing belts are embedded into the upper cover mounting grooves and the packing belt mounting grooves. The upper cover and the bottom shell are formed by wood chip mould pressing materials. The foaming buffer layer is made of a polyurethane foaming material or an air bag material. And the bottom corner groove is used as a bottom corner for placing a carrier product. And a gap is formed between the upper cover and the bottom shell. And the width of the upper cover mounting groove is consistent with that of the packing belt mounting groove. The environment-friendly packaging base solves the problem that an existing environment-friendly packaging base is prone to damage a carrier product when being impacted or forcibly dragged.
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Description

Technical Field

[0001] The utility model belongs to the technical field of environmentally friendly packaging, and in particular relates to a molded buffer environmentally friendly base. Background Art

[0002] With the popularization of plastic ban and carbon emission requirements, the demand for environmentally friendly packaging for home appliances in the market is relatively high. At present, most of the environmentally friendly packaging on the market adopts honeycomb + corrugated or hollow board bottom box structure as a buffer packaging solution, and a few use EPE materials as a buffer structure. The former is limited by paper honeycomb materials and cannot withstand multiple impacts (honeycomb is crushed and cannot be restored after falling and impact). The latter is only used as a local buffer because of its high price and soft material. After long-term stacking, its deformation is large and there is a risk of box collapse. Both solutions require manual secondary pasting during production, and mechanical automation cannot be achieved. Both are prone to damage when impacted by sharp objects or forced dragging. Due to structural problems, home appliances have reinforcing rib structures at the bottom or are not on the same plane. Ordinary packaging protection is only a local buffer force, which cannot provide good protection for home appliances.

[0003] In order to solve the above technical problems, the utility model designs a molded buffering environmentally friendly base. Utility Model Content

[0004] The utility model provides a molded buffer environmental protection base, which aims to solve the problem that the existing environmental protection packaging base is easily damaged by impact or forced dragging and damages the carrier product.

[0005] A molded buffering environmentally friendly base comprises an upper cover, a bottom corner groove, a foaming buffer layer, a bottom shell, an upper cover mounting groove, a strapping belt mounting groove and a strapping belt.

[0006] The bottom shell is provided with an inner cavity, the foam buffer layer is sprayed in the inner cavity, the upper cover is buckled on the bottom shell, the four corners of the upper cover are provided with bottom corner grooves, the upper cover surface is provided with an upper cover mounting groove, the side and bottom surfaces of the bottom shell are provided with strapping tape mounting grooves, and the strapping tape is embedded in the upper cover mounting groove and the strapping tape mounting groove.

[0007] Based on the above technical solution, the upper cover and the bottom shell are both formed by sawdust molded material.

[0008] Based on the above technical solution, the foaming buffer layer is made of polyurethane foaming material or airbag material.

[0009] Based on the above technical solution, the bottom corner groove is used as the bottom corner for placing the carrier product.

[0010] Based on the above technical solution, there is a gap between the upper cover and the bottom shell.

[0011] Preferably, the widths of the upper cover mounting groove and the strap mounting groove are consistent.

[0012] Beneficial Effects

[0013] Compared with the prior art, the beneficial effects of the utility model are: on the one hand, the foam buffer layer is set to absorb energy and buffer when the carrier product falls, thereby reducing damage to the carrier product; on the other hand, the upper cover and the bottom shell are made of wood, and the foam buffer layer is made of polyurethane foam material, and the material is environmentally friendly and complies with foreign plastic restrictions and carbon emission requirements; on the other hand, the packing tape is tightened and fixed, and it is easy to disassemble after use and scrapping, and is easy to assemble and recycle, and can realize automated production. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] In order to more clearly illustrate the embodiments of the utility model or the technical solutions in the prior art, the drawings required for use in the embodiments or the prior art descriptions are briefly introduced below. Obviously, the drawings described below are only one embodiment of the utility model. For ordinary technicians in this field, other implementation drawings can be derived from the provided drawings without creative work.

[0015] Figure 1 : A schematic diagram of the structure of the utility model;

[0016] Figure 2 : Schematic diagram of the structure of the utility model after installation;

[0017] Figure 3 : A schematic diagram of the structure of the bottom shell of the utility model;

[0018] In the drawings, there are an upper cover 1, a bottom corner groove 2, a foam buffer layer 3, a bottom shell 4, an inner cavity 41, an upper cover mounting groove 5, and a strap mounting groove 6. DETAILED DESCRIPTION

[0019] The utility model is further described below with reference to the accompanying drawings and examples:

[0020] The embodiments of the present invention are described in detail below, and examples of the embodiments are shown in the accompanying drawings, wherein the same or similar reference numerals throughout represent the same or similar elements or elements having the same or similar functions. The embodiments described below with reference to the accompanying drawings are exemplary and are only used to explain the present invention, and cannot be understood as limiting the present invention.

[0021] In the description of the present invention, it should be noted that, unless otherwise clearly specified and limited, the terms "installed", "connected", and "connected" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be directly connected or indirectly connected through an intermediate medium. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.

[0022] In the description of the present invention, it should be understood that the terms "upper", "lower", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", etc., indicating orientations or positional relationships, are based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present invention.

[0023] See also Figure 1 The utility model provides a technical solution: a molded buffer environmental protection base, characterized in that it includes an upper cover 1, a bottom angle groove 2, a foam buffer layer 3, a bottom shell 4, an upper cover installation groove 5, a strapping belt installation groove 6 and a strapping belt;

[0024] The bottom shell 4 is provided with an inner cavity 41, the foaming buffer layer 3 is sprayed in the inner cavity 41, the upper cover 1 is buckled on the bottom shell 4, the four corners of the upper cover 1 are provided with bottom corner grooves 2, the surface of the upper cover 1 is provided with an upper cover mounting groove 5, the side and bottom surfaces of the bottom shell 4 are provided with strapping tape mounting grooves 6, and the strapping tape is embedded in the upper cover mounting groove 5 and the strapping tape mounting groove 6.

[0025] The upper cover 1 and the bottom shell 4 are formed by using wood chip molding material.

[0026] The foaming buffer layer 3 is made of polyurethane foaming material or airbag material.

[0027] The bottom corner groove 2 is used as the bottom corner for placing the carrier product.

[0028] There is a gap between the upper cover 1 and the bottom shell 4 .

[0029] The widths of the upper cover mounting groove 5 and the strap mounting groove 6 are consistent.

[0030] During the production process, the bottom shell 4 is first placed. The bottom shell 4 is formed by sawdust molding material. The foam buffer layer 3 is sprayed in the inner cavity 41. Then the upper cover 1 is installed immediately. The foam buffer layer 3 prevents overflow. When the bottom shell 4 is sprayed with the foam buffer layer 3, the upper cover 1 is instantly closed to prevent the foam buffer layer 3 from overflowing. Then the carrier product is placed on the upper cover 1, and the four corners of the carrier product are inserted into the bottom corner grooves 2. Finally, the strapping tape is inserted into the installation groove 5 and the strapping tape installation groove 6 to fix the carrier product to be placed. On the one hand, the strapping tape fixes the carrier product on the upper cover 1, and on the other hand, the foam buffer layer 3 plays a limiting role between the upper cover 1 and the bottom shell 4.

[0031] When the carrier product falls or receives an impact, the upper cover 1 and the carrier product together descend through the assembly gap space between the upper cover 1 and the bottom shell 4, squeezing the foam buffer layer 3, increasing the force-bearing area of ​​the carrier product when it falls, and converting local force into overall force. At the same time, the foam buffer layer 3 is a polyurethane foam material, which is used as a filling buffer layer. When the carrier product falls and is subjected to force, it can absorb energy and buffer.

[0032] The bottom shell 4 is made of molded wood chip bottom shell, which has high bending strength and can reduce the pulling of the strapping belt, the damage caused by the bottom dragging and the impact of sharp objects. The whole is tightened and fixed with strapping belt, which is convenient for disassembly, assembly and recycling after scrapping, and can realize automated production. Bolt connection or bayonet limiter can also be used to replace the strapping belt.

[0033] Alternatively, the foaming buffer layer 3 can use a polyurethane foam material filled with an airbag in the inner cavity 41 as a filling buffer layer, which can be used as an energy-absorbing buffer when the carrier product falls and is subjected to force. The polyurethane filling buffer material is environmentally friendly and meets the requirements of foreign plastic restrictions and carbon emissions.

[0034] The present invention is described above by way of examples, but the present invention is not limited to the above specific embodiments, and any changes or modifications based on the present invention belong to the scope of protection required by the present invention.

Claims

1. A molded buffer environmentally friendly base, characterized in that: It comprises an upper cover (1), a bottom corner groove (2), a foaming buffer layer (3), a bottom shell (4), an upper cover mounting groove (5), a strapping belt mounting groove (6) and a strapping belt; The bottom shell (4) is provided with an inner cavity (41), the foam buffer layer (3) is sprayed in the inner cavity (41), the upper cover (1) is buckled on the bottom shell (4), the four corners of the upper cover (1) are provided with bottom corner grooves (2), the surface of the upper cover (1) is provided with an upper cover mounting groove (5), the side and bottom surfaces of the bottom shell (4) are provided with strapping tape mounting grooves (6), and the strapping tape is embedded in the upper cover mounting grooves (5) and the strapping tape mounting grooves (6).

2. The molded buffer environmental protection base according to claim 1, characterized in that: The upper cover (1) and the bottom shell (4) are both formed by wood chip molding material.

3. The molded buffer environmental protection base according to claim 2, characterized in that: The foaming buffer layer (3) is made of polyurethane foaming material or airbag material.

4. The molded buffer environmental protection base according to claim 1, characterized in that: The bottom corner groove (2) is used as the bottom corner for placing the carrier product.

5. The molded buffer environmental protection base according to claim 1, characterized in that: There is a gap between the upper cover (1) and the bottom shell (4).

6. The molded buffer environmental protection base according to claim 1, characterized in that: The widths of the upper cover mounting groove (5) and the strap mounting groove (6) are consistent.