Inductor discharging mechanism

Abstract

The utility model discloses an inductor discharging mechanism, and relates to the technical field of inductor machining. The inductor discharging mechanism comprises an overturning assembly, a discharging assembly and a pushing assembly. The overturning assembly comprises a rotatable overturning base, an overturning groove formed in the overturning base and a first driving module used for driving the overturning base to rotate. The discharging assembly comprises a discharging groove, a discharging opening formed in the discharging groove, a material jacking piece arranged above the discharging opening in a liftable mode and a second driving module used for driving the material jacking piece to ascend and descend, and the discharging opening communicates with the material box. The overturning groove is provided with a material conveying position communicating with the discharging groove in the rotating stroke of the overturning base, and the material pushing assembly is used for pushing the material discs to pass through the overturning assembly and the discharging assembly in sequence. According to the inductor discharging mechanism, the overturning assembly and the discharging assembly on the inductor discharging mechanism can be matched with each other, the inductors are rapidly fed into the material box, the inductor discharging efficiency is improved, and the inductors cannot be damaged.

Description

Technical Field

[0001] The present application relates to the field of inductor processing, and in particular to an inductor blanking mechanism. Background Art

[0002] An inductor is a group of series-connected coaxial wire turns wound on an insulating frame, magnetic core, or iron core using enameled wire, yarn-covered wire, or plastic-covered wire. Its main function is to isolate and filter AC signals or to form a resonant circuit with capacitors, resistors, etc.

[0003] When processing inductors, several inductors are usually placed in several slots on a tray, and then the tray is transferred to various processing steps for processing. However, after the inductor processing is completed, the several inductors placed in the slots need to be taken out manually, which is not only time-consuming and labor-intensive, but also easily causes damage to the inductors. Utility Model Content

[0004] In order to overcome the deficiencies of the prior art, the present application provides an inductor cutting mechanism which has high cutting efficiency and will not damage the inductor.

[0005] The inductor blanking mechanism provided in this application adopts the following technical solution:

[0006] An inductor unloading mechanism is used to feed a plurality of inductors in a material tray into a material box, the inductor unloading mechanism comprising a flip assembly and a unloading assembly arranged along a first direction, and a pushing assembly;

[0007] The flip assembly includes a flip seat rotatable around a second direction, a flip groove provided on the flip seat for accommodating the material tray, and a first driving module for driving the flip seat to rotate, wherein the second direction is perpendicular to the first direction;

[0008] The material discharge assembly includes a material discharge trough extending along a first direction, a material discharge port opened in the material discharge trough, a lifter disposed above the material discharge port and capable of being lifted and lowered, and a second driving module for driving the lifter to lift and lower, and the material discharge port is connected to the material box;

[0009] The overturning groove has a material feeding position connected with the material discharge groove in the rotation stroke of the overturning seat, and the material pushing assembly is used to push the material tray through the overturning assembly and the material discharge assembly in sequence.

[0010] By adopting the above technical solution, the flipping component and the blanking component can cooperate with each other and quickly feed the inductor into the material box, which not only improves the blanking efficiency of the inductor but also does not cause damage to the inductor.

[0011] In a specific possible implementation mode, the turnover seat includes two seat bodies arranged along the second direction, each of the seat bodies is provided with the turnover groove, and the two side portions of the material tray are respectively accommodated in the two turnover grooves.

[0012] By adopting the above technical solution, the turning stability of the material tray is effectively improved.

[0013] In a specific possible implementation scheme, the flip assembly also includes a flip frame, a first turntable and a second turntable rotatably arranged at both ends of the flip frame, the axis lines of the first turntable and the second turntable coincide with each other and extend along a second direction, the two bases are respectively arranged on one side of the first turntable and the second turntable close to each other, a first rotating shaft is coaxially connected to the first turntable, and the output end of the first driving module is connected to the first rotating shaft.

[0014] By adopting the above technical solution, the rotation stability of the seat body is effectively improved.

[0015] In a specific possible implementation scheme, a second rotating shaft is coaxially connected to the second turntable, a first limiting hole is formed on the second rotating shaft, the flip assembly also includes a first limiting rod movably arranged in a direction approaching or away from the first limiting hole, and a third driving module for driving the first limiting rod to move, and the first limiting rod can be inserted into the first limiting hole or detached from the first limiting hole during its movable stroke.

[0016] By adopting the above technical solution, when the flip groove is in the feeding position, the first limiting rod can cooperate with the first limiting hole to limit the flip seat, thereby preventing the pushing component from pushing the material tray due to the erroneous rotation of the flip seat.

[0017] In a specific possible implementation scheme, the material unloading assembly also includes a material unloading rack, a material receiving box arranged at the lower part of the material unloading rack for accommodating the material box, the material unloading trough is opened on the material unloading rack, and the material receiving box is connected to the material unloading port.

[0018] In a specific feasible implementation scheme, the material discharge assembly also includes two guide rods uprightly arranged on both sides of the material discharge trough, a lifting seat located above the material discharge trough and slidably connected to the two guide rods, and a mounting seat located above the lifting seat and connected to the upper ends of the two guide rods. The lifting member is arranged at the bottom of the lifting seat, which includes a lifting plate and a plurality of lifting rods arranged at the bottom of the lifting plate. The second driving module is arranged on the mounting seat and its output end is connected to the lifting seat after passing through the mounting seat.

[0019] By adopting the above technical solution, the lifting stability of the lifting piece is effectively improved.

[0020] In a specific feasible implementation scheme, a plurality of positioning holes are provided on the material tray, and a plurality of second limiting rods corresponding to the plurality of positioning holes are also provided on the bottom circumference of the top material plate, and a plurality of second limiting holes corresponding to the plurality of positioning holes are provided on the inner circumference of the lower material chute, and the second limiting rods can pass through the corresponding positioning holes and the second limiting holes in sequence during the lifting stroke of the top material plate.

[0021] By adopting the above technical solution, the movement of the material tray during the material unloading process is effectively avoided, thereby improving the material unloading quality and efficiency.

[0022] In a specific implementation scheme, the pushing assembly includes a first pushing rack extending along a first direction, a first pushing piece slidable on the first pushing rack along the length direction of the first pushing rack, and a fourth driving module for driving the first pushing piece to slide.

[0023] In a specific possible implementation scheme, the inductor unloading assembly also includes a temporary storage assembly located at the front end of the flip assembly, the temporary storage assembly includes a temporary storage rack and a temporary storage slot opened on the temporary storage rack, the temporary storage slot extends along a first direction, and when the flip slot is in the feeding position, the temporary storage slot is connected to the flip slot.

[0024] By adopting the above technical solution, multiple material trays can be accommodated in the temporary storage tank and enter the turning tank in sequence, which greatly improves the material unloading efficiency.

[0025] In a specific feasible implementation scheme, the inductor unloading mechanism also includes a recovery component located at the rear end of the unloading component, the recovery component includes a recovery rack, a recovery groove opened on the recovery rack along the second direction, a second pushing rack arranged on the side of the recovery groove and extending along the second direction, a second pushing piece arranged on the second pushing rack and slidable along the length direction of the second pushing rack, and a fifth driving module for driving the second pushing piece to move, and the projection of the second pushing piece on the recovery rack is located in the recovery groove.

[0026] By adopting the above technical solution, the trays after unloading can be recycled under the action of the recycling component, and there is no need to manually collect the trays, which greatly saves labor costs.

[0027] In summary, the present application includes at least one of the following beneficial technical effects:

[0028] The flipping assembly and the unloading assembly can cooperate with each other and quickly deliver the inductor into the material box, which not only improves the unloading efficiency of the inductor but also does not cause damage to the inductor. BRIEF DESCRIPTION OF THE DRAWINGS

[0029] Figure 1 It is a structural schematic diagram of the inductor blanking mechanism of an embodiment of the present application.

[0030] Description of reference numerals:

[0031] 1. Flip assembly; 11. Flip seat; 111. Seat body; 12. Flip slot; 13. First drive module; 14. Flip frame; 15. First turntable; 16. Second turntable; 17. Second rotating shaft; 18. First limiting hole;

[0032] 2. Material unloading assembly; 2a. Material unloading trough; 2b. Material unloading port; 2c. Material ejector; 2c1. Material ejector plate; 2c2. Material ejector rod; 2d. Second drive module; 2e. Material unloading rack; 2f. Material receiving box; 2g. Guide rod; 2h. Lifting seat; 2i. Mounting seat; 2j. Second limiting rod; 2k. Second limiting hole;

[0033] 3. Pushing assembly; 31. First pushing frame; 32. First pushing member; 33. Fourth driving module;

[0034] 4. The first limiting rod; 5. The third driving module;

[0035] 6. Temporary storage component; 61. Temporary storage rack; 62. Temporary storage slot;

[0036] 7. Recovery component; 71. Recovery rack; 72. Recovery trough; 73. Second material pushing rack; 74. Second material pushing member; 75. Fifth driving module;

[0037] 8. material tray; 81. tray body; 82. material trough; 83. positioning hole. DETAILED DESCRIPTION

[0038] The present application is further described in detail below in conjunction with the accompanying drawings.

[0039] See also Figure 1 As shown, an inductor feeding mechanism is shown, which is used to feed a plurality of inductors in a material tray 8 into a material box. The material tray 8 includes a tray body 81, a plurality of material slots 82 opened on the tray body 81, and four positioning holes provided at the peripheral end of the tray body 81, and the plurality of inductors are respectively accommodated in the plurality of material slots 82.

[0040] The inductor unloading mechanism includes: a temporary storage component 6, a flip component 1, an unloading component 2 and a recycling component 7 arranged along a first direction, and a pushing component 3. After the inductor processing is completed, the material tray 8 passes through the temporary storage component 6, the flip component 1 and the unloading component 2 in sequence under the action of the pushing component 3 to realize the unloading of the inductor, and then the empty material tray 8 is recycled by the recycling component 7, which not only improves the unloading efficiency of the inductor, but also does not cause damage to the inductor.

[0041] In this embodiment, the flip assembly 1 includes a flip frame 14, a first turntable 15 and a second turntable 16 rotatable around the second direction and arranged at both ends of the flip frame 14, a first driving module 13 for driving the first turntable 15 to rotate, and a flip seat 11, the axis lines of the first turntable 15 and the second turntable 16 coincide with each other and extend along the second direction, and the flip seat 11 includes two corresponding seat bodies 111 arranged at one side of the first turntable 15 and the second turntable 16 close to each other, each seat body 111 is respectively provided with a flip groove 12, and the two sides of the material tray 8 are respectively accommodated in the two flip grooves 12. Among them, the first direction and the second direction are perpendicular to each other and both extend along the horizontal direction.

[0042] After the material tray 8 enters the flip seat 11, its two side parts are respectively accommodated in the two flip grooves 12, and then the first driving module 13 drives the first turntable 15 to rotate, and the first turntable 15 drives the seat body 111 and the material tray 8 thereon to rotate, and the second turntable 16 and the seat body 111 thereon are driven, thereby realizing the flipping of the material tray 8, which is convenient for the subsequent unloading component 2 to unload the inductor in the material tray 8.

[0043] In this embodiment, one end of the first turntable 15 away from the base 111 is coaxially connected to a first rotating shaft (not shown in the figure), and the first driving module 13 is a motor disposed on the flip frame 14, and the output shaft of the motor is coaxially connected to the first rotating shaft.

[0044] In this embodiment, the end of the second turntable 16 away from the seat body 111 is coaxially connected to the second rotating shaft 17, and a first limiting hole 18 is opened on the second rotating shaft 17. The opening direction of the first limiting hole 18 is perpendicular to the length direction of the flip groove 12. The flip assembly 1 also includes a liftable first limiting rod 4 and a third driving module 5 for driving the first limiting rod 4 to move. The third driving module 5 is a cylinder, and the piston rod of the cylinder is coaxially connected to the first limiting rod 4. The first limiting rod 4 can be inserted into the first limiting hole 18 or detached from the first limiting hole 18 during its active stroke.

[0045] During the rotation stroke of the flip seat 11, the flip groove 12 has a feeding position connected to the unloading assembly 2. When the flip groove 12 is in the feeding position, the first limiting rod 4 can extend and insert into the first limiting hole 18 to achieve rotation limitation of the flip seat 11, thereby preventing the pushing of the material tray 8 by the pushing assembly 3 from being affected by the erroneous rotation of the flip seat 11.

[0046] In this embodiment, the material unloading assembly 2 includes a material unloading frame 2e, a material unloading trough 2a provided on the material unloading frame 2e and extending along the first direction, a material unloading port 2b provided in the material unloading trough 2a, a material receiving box 2f for accommodating material boxes provided at the lower part of the material unloading frame 2e and communicating with the material unloading port 2b, a lifting member 2c provided above the material unloading port 2b and capable of being lifted and lowered, and a second driving module 2d for driving the lifting member 2c to lift and lower. The second driving module 2d is a cylinder.

[0047] After the flipped material tray 8 enters the material discharge trough 2a, the pushing piece 2c can descend and push the inductor in the material tray 8 from the material discharge port 2b into the material box in the material receiving box 2f, thereby collecting the inductor. There is no need to manually take out the inductors contained in the material trough 82 one by one, which greatly improves the material discharge efficiency of the inductor.

[0048] In this embodiment, the unloading component 2 also includes two guide rods 2g uprightly arranged on both sides of the unloading trough 2a, a lifting seat 2h located above the unloading trough 2a and slidably connected to the two guide rods 2g, and a mounting seat 2i located above the lifting seat 2h and connected to the upper ends of the two guide rods 2g. The lifting member 2c is arranged at the bottom of the lifting seat 2h, which includes a lifting plate 2c1 and a plurality of lifting rods 2c2 arranged at the bottom of the lifting plate 2c1. The second driving module 2d is arranged on the mounting seat 2i and its output end passes through the mounting seat 2i and is connected to the lifting seat 2h. When the lifting seat 2h descends, the plurality of lifting rods 2c2 can be inserted one by one into the plurality of material slots 82 on the material tray 8, so that all the plurality of inductors can be pushed into the material box.

[0049] In this embodiment, four second limiting rods 2j corresponding to the four positioning holes 83 are further provided on the bottom circumference of the top material plate 2c1, and four second limiting holes 2k corresponding to the multiple positioning holes 83 are opened on the inner circumference of the feeding trough 2a. The second limiting rods 2j can pass through the corresponding positioning holes 83 and the second limiting holes 2k in sequence during the lifting stroke of the top material plate 2c1. The second limiting rods 2j can fix the material tray 8 in the feeding trough 2a, effectively preventing the material tray 8 from moving during the feeding process, and improving the feeding quality and feeding efficiency.

[0050] In this embodiment, the pusher assembly 3 includes a first pusher frame 31 extending along a first direction, a first pusher member 32 slidably disposed on the first pusher frame 31 along the length direction of the first pusher frame 31, and a fourth driving module 33 for driving the first pusher member 32 to slide. During its sliding process, the first pusher member 32 can sequentially push the material tray 8 through the temporary storage assembly 6, the turning trough 12, the unloading trough 2a and the recovery assembly 7. Among them, the fourth driving module 33 is a motor screw structure.

[0051] In this embodiment, the temporary storage assembly 6 includes a temporary storage rack 61 and a temporary storage slot 62 provided on the temporary storage rack 61. The temporary storage slot 62 extends along the first direction. When the reversing slot 12 is in the feeding position, the temporary storage slot 62 is connected to the reversing slot 12. A plurality of material trays 8 can be temporarily accommodated in the temporary storage slot 62 and sequentially enter the reversing slot 12, which greatly improves the material unloading efficiency.

[0052] The recycling assembly 7 includes a recycling rack 71, a recycling trough 72 provided on the recycling rack 71 along the second direction, a second pushing rack 73 provided on the side of the recycling trough 72 and extending along the second direction, a second pushing member 74 provided on the second pushing rack 73 and slidable along the length direction of the second pushing rack 73, and a fifth driving module 75 for driving the second pushing member 74 to move, wherein the projection of the second pushing member 74 on the recycling rack 71 is located in the recycling trough 72. Among them, the fifth driving module 75 is a motor screw structure. The second pushing member 74 can push the material tray 8 entering the recycling trough 72 away from the recycling trough 72, and there is no need to manually collect the material tray 8, which greatly saves labor costs.

[0053] The implementation principle of an inductor feeding mechanism in the embodiment of the present application is:

[0054] The material pushing assembly 3 pushes the plurality of material trays 8 into the temporary storage tank 62 in sequence, and then, under the continuous pushing of the material pushing assembly 3, the first material tray 8 enters the turning seat 11;

[0055] After the material tray 8 enters the turning seat 11, its two side parts are respectively accommodated in the two turning grooves 12, and then the first driving module 13 drives the first turntable 15 to rotate, and the first turntable 15 drives the seat body 111 and the material tray 8 thereon to rotate, and the second turntable 16 and the seat body 111 thereon are driven to realize the turning of the material tray 8. After the material tray 8 turns over 180°, the first turntable 15 stops rotating;

[0056] Then the pushing assembly 3 continues to push the material tray 8 forward, and the flipped material tray 8 is pushed by the subsequent material tray 8 to leave the flipping groove 12 and enter the unloading groove 2a, and the first material tray 8 of the subsequent multiple material trays 8 enters the flipping seat 11 to continue the flipping process;

[0057] The material tray 8 entering the material trough 2a reaches above the material outlet 2b, and then the material pusher 2c descends to push the inductors in the material troughs 82 into the material box from the material outlet 2b;

[0058] Then, the pushing component 3 continues to push the material tray 8 forward, and the material tray 8 after unloading enters the recovery groove 72 , and the second pushing member 74 pushes the material tray 8 away from the recovery groove 72 .

[0059] The above are all preferred embodiments of the present application, and the protection scope of the present application is not limited thereto. Therefore, any equivalent changes made according to the structure, shape, and principle of the present application should be included in the protection scope of the present application.

Claims

1. An inductor feeding mechanism for feeding a plurality of inductors in a material tray (8) into a material box, characterized in that: The inductive material discharging mechanism comprises a turning component (1) and a material discharging component (2), and a material pushing component (3) arranged along a first direction; The turning assembly (1) comprises a turning seat (11) rotatable about a second direction, a turning groove (12) provided on the turning seat (11) for accommodating the material tray (8), and a first driving module (13) for driving the turning seat (11) to rotate, wherein the second direction is perpendicular to the first direction; The material discharge assembly (2) comprises a material discharge trough (2a) extending along a first direction, a material discharge port (2b) provided in the material discharge trough (2a), a material discharge member (2c) which is liftable and arranged above the material discharge port (2b), and a second driving module (2d) for driving the material discharge member (2c) to rise and fall, and the material discharge port (2b) is communicated with the material box; The turning groove (12) has a material feeding position in communication with the material discharge groove (2a) during the rotational travel of the turning seat (11), and the material pushing assembly (3) is used to push the material tray (8) through the turning assembly (1) and the material discharge assembly (2) in sequence.

2. The inductor blanking mechanism according to claim 1, characterized in that: The turning seat (11) comprises two seat bodies (111) arranged along the second direction, each of the seat bodies (111) is provided with the turning groove (12), and the two side portions of the material tray (8) are respectively accommodated in the two turning grooves (12).

3. The inductor blanking mechanism according to claim 2, characterized in that: The flip assembly (1) further comprises a flip frame (14), a first turntable (15) and a second turntable (16) rotatably arranged at two ends of the flip frame (14), wherein the axis lines of the first turntable (15) and the second turntable (16) coincide with each other and extend along a second direction, and the two base bodies (111) are respectively arranged at one side of the first turntable (15) and the second turntable (16) close to each other, and a first rotating shaft is coaxially connected to the first turntable (15), and an output end of the first driving module (13) is connected to the first rotating shaft.

4. The inductor blanking mechanism according to claim 3, characterized in that: The second rotating disk (16) is coaxially connected to a second rotating shaft (17), and a first limiting hole (18) is formed on the second rotating shaft (17). The flip assembly (1) further comprises a first limiting rod (4) which is movable in a direction approaching or moving away from the first limiting hole (18), and a third driving module (5) for driving the first limiting rod (4) to move. The first limiting rod (4) can be inserted into the first limiting hole (18) or detached from the first limiting hole (18) during its movable stroke.

5. The inductor blanking mechanism according to claim 1, characterized in that: The material unloading assembly (2) also includes a material unloading rack (2e), a material receiving box (2f) arranged at the lower part of the material unloading rack (2e) for accommodating the material box, the material unloading trough (2a) is opened on the material unloading rack (2e), and the material receiving box (2f) is connected to the material unloading port (2b).

6. The inductor blanking mechanism according to claim 5, characterized in that: The material discharge assembly (2) also includes two guide rods (2g) respectively uprightly arranged on both sides of the material discharge trough (2a), a lifting seat (2h) located above the material discharge trough (2a) and slidably connected to the two guide rods (2g), and a mounting seat (2i) located above the lifting seat (2h) and connected to the upper ends of the two guide rods (2g). The lifting member (2c) is arranged at the bottom of the lifting seat (2h), which includes a lifting plate (2c1) and a plurality of lifting rods (2c2) arranged at the bottom of the lifting plate (2c1). The second driving module (2d) is arranged on the mounting seat (2i) and its output end passes through the mounting seat (2i) and is connected to the lifting seat (2h).

7. The inductor blanking mechanism according to claim 6, characterized in that: A plurality of positioning holes (83) are provided on the material tray (8), and a plurality of second limiting rods (2j) corresponding one-to-one to the plurality of positioning holes (83) are also provided on the bottom circumference of the top material plate (2c1). A plurality of second limiting holes (2k) corresponding one-to-one to the plurality of positioning holes (83) are provided on the inner circumference of the bottom material chute (2a), and the second limiting rods (2j) can pass through the corresponding positioning holes (83) and the second limiting holes (2k) in sequence during the lifting and lowering stroke of the top material plate (2c1).

8. The inductor blanking mechanism according to claim 1, characterized in that: The pushing assembly (3) comprises a first pushing frame (31) extending along a first direction, a first pushing member (32) slidably arranged on the first pushing frame (31) along the length direction of the first pushing frame (31), and a fourth driving module (33) for driving the first pushing member (32) to slide.

9. The inductor blanking mechanism according to claim 1, characterized in that: The inductor unloading mechanism further comprises a temporary storage component (6) located at the front end of the flip component (1), the temporary storage component (6) comprising a temporary storage rack (61) and a temporary storage slot (62) provided on the temporary storage rack (61), the temporary storage slot (62) extending along a first direction, and when the flip slot (12) is in a material feeding position, the temporary storage slot (62) is communicated with the flip slot (12).

10. The inductor blanking mechanism according to claim 1, characterized in that: The inductor unloading mechanism further comprises a recovery component (7) located at the rear end of the unloading component (2), the recovery component (7) comprising a recovery frame (71), a recovery groove (72) opened on the recovery frame (71) along a second direction, a second pushing frame (73) arranged on the side of the recovery groove (72) and extending along the second direction, a second pushing member (74) arranged on the second pushing frame (73) and slidable along the length direction of the second pushing frame (73), and a fifth driving module (75) for driving the second pushing member (74) to move, wherein the projection of the second pushing member (74) on the recovery frame (71) is located in the recovery groove (72).

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