Full-automatic quantitative filling machine

Abstract

The utility model relates to a full-automatic quantitative filling machine, which belongs to the technical field of filling machines and comprises a base, a syringe fixedly mounted at the upper end of the base through a fixing plate, a baffle fixedly mounted at the upper end of the syringe, a piston slidably mounted in the syringe, and a push rod mounted at the upper end of the baffle through a driving part and capable of moving up and down. A quantitative assembly is installed on the outer side of the push rod, discharging pipes are symmetrically installed at the lower end of the injection cylinder, control valves are arranged on the outer sides of the discharging pipes, flow meters are fixedly installed on the outer sides of the discharging pipes, adjusting assemblies used for adjusting the size of a filling opening are arranged at one ends of the discharging pipes, and a feeding pipe is fixedly installed at one end of the injection cylinder. The size of a filling opening is adjusted, filling bottles with different calibers can be filled conveniently, the flexibility is high, the needed quantitative filling amount can be determined by adjusting the position of a T-shaped plate, then a push rod and a piston are automatically moved to quantitatively fill the emulsifying agent into the filling bottles, and full-automatic quantitative filling of the emulsifying agent is achieved.

Description

Technical Field

[0001] The utility model relates to the technical field of filling machines, in particular to a full-automatic quantitative filling machine. Background Art

[0002] Emulsifiers are a class of organic compounds that can make immiscible liquids form stable emulsions. They are all surface-active substances that can reduce the interfacial tension between liquids and make immiscible liquids easy to emulsify. With the advancement of modern technology, it is an inevitable trend to realize automated production of products. In the production process of emulsifiers, emulsifier products need to be canned, and emulsifier filling machines are used for filling.

[0003] When a common filling machine is used, although the emulsifier can be filled by the filling machine, the traditional filling method adopts manual visual inspection of the scale line for filling, the filling production efficiency is low, and the visual inspection error is large, the accuracy is greatly reduced, the labor intensity of the workers is high, and a large amount of labor is consumed, which increases the production cost. In addition, the existing filling machines generally fill the filling bottles of the same specifications, and the size of the filling port is difficult to adjust, which is not convenient for filling bottles of different calibers and has poor flexibility. Utility Model Content

[0004] In order to overcome the technical defects of the prior art, the utility model provides a full-automatic quantitative filling machine, which can perform full-automatic quantitative filling of emulsifiers and fill filling bottles of different calibers.

[0005] The technical solution adopted by the utility model is as follows: it comprises a base, an injection cylinder is fixedly installed on the upper end of the base through a fixed plate, a baffle is fixedly installed on the upper end of the injection cylinder, a piston is slidably installed inside the injection cylinder, a push rod which can move up and down is installed on the upper end of the baffle through a driving member, one end of the push rod is fixedly installed with the piston, a quantitative component is installed on the outside of the push rod, a discharge pipe with a control valve arranged on the outside is symmetrically installed on the lower end of the injection cylinder, a flow meter is fixedly installed on the outside of the discharge pipe, an adjusting component for adjusting the size of the filling port is arranged on one end of the discharge pipe, a feed pipe is fixedly installed on one end of the injection cylinder, when in use, one end of the feed pipe is connected with the inside of the injection cylinder, the feed pipe is used to input emulsifier, the adjusting component is used to adjust the size of the filling port, the flow meter is an existing structure, which is used to detect and display the flow rate flowing out of the discharge pipe in real time, the control valve is used to control the circulation of the discharge pipe, the quantitative component is used to perform quantitative filling, and the driving member is used to move the push rod.

[0006] Preferably, in order to enable the push rod to move, the driving member includes an L-shaped plate, the L-shaped plate is fixedly mounted on the fixed plate, an electric telescopic rod is fixedly mounted on the lower end of the L-shaped plate, a round tube is sleeved on the output end of the electric telescopic rod, one end of the round tube is fixedly connected to the push rod, the round tube is used to change the position of the push rod, and the electric telescopic rod is used to move the round tube.

[0007] Preferably, in order to enable the round tube to be reset, a spring is fixedly installed inside the round tube, the other end of the spring is connected to the output end of the electric telescopic rod, and the deformation force generated by the spring is used to automatically move the round tube.

[0008] Preferably, in order to enable the T-shaped plate to move up and down, the quantitative assembly includes a square plate, the square plate is rotatably mounted on the outside of the push rod, and a mounting plate with a sliding groove at one end is symmetrically mounted at the lower end of the square plate, a T-shaped plate is slidably mounted on one end of the mounting plate, one end of the T-shaped plate is clamped in the sliding groove, and the square plate is fixed to the push rod by bolts.

[0009] Preferably, in order to provide power for the movement of the T-shaped plate, threaded rods are rotatably installed on both sides of the upper end of the square plate, one end of the threaded rod is in contact with the baffle, and the threaded rod is threadedly connected to the T-shaped plate, and the threaded rod is used to change the position of the T-shaped plate.

[0010] Preferably, in order to perform quantitative filling, the length of the threaded rod is consistent with the length of the mounting plate, and a scale line is provided at one end of the mounting plate, and the scale line is consistent with the scale line of the injection barrel.

[0011] Preferably, in order to move the telescopic cloth, the adjustment assembly includes a movable plate, which is hinged in a circular array on the outside of one end of the discharge pipe, and the telescopic cloth is fixedly installed on the inner end of the movable plate, and one end of the telescopic cloth is fixedly connected to the discharge pipe.

[0012] Preferably, in order to adjust the size of the filling port, a square hole is opened on one side of the movable plate, a fixing belt is installed in the square hole, buttons are installed in a linear array at one end of the fixing belt, a sub-button is fixedly installed at one end of the fixing belt, and a mother button is fixedly installed at the other end of the fixing belt, and the sub-buttons are buckled with the mother button.

[0013] The beneficial effects of the utility model are as follows: when the utility model is in use, the position of the T-shaped plate is adjusted to determine the amount to be quantitatively filled, and then the push rod and the piston are automatically moved to quantitatively fill the emulsifier into the filling bottle, thereby realizing fully automatic quantitative filling of the emulsifier, and the size of the filling port can also be adjusted by manually moving the plate inward, so that filling bottles of different calibers can be conveniently filled, and the flexibility is strong. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] Figure 1 It is a schematic diagram of the overall initial state structure of the utility model.

[0015] Figure 2 This is a schematic diagram of the cross-sectional structure of the injection barrel of the utility model.

[0016] Figure 3 This is a schematic diagram of the drive component connection structure of the utility model.

[0017] Figure 4 It is a schematic diagram of the quantitative component structure of the utility model.

[0018] Figure 5 This is a schematic diagram of the connection structure between the discharge pipe and the adjustment component of the utility model.

[0019] Figure 6 This is a schematic diagram of the structure of the adjustment component of the utility model.

[0020] Figure 7 This is a schematic diagram of the working state structure of the quantitative component of the utility model.

[0021] Explanation of the accompanying drawings: In the figure: 1. base; 2. syringe; 3. baffle; 4. piston; 5. push rod; 6. quantitative assembly; 601. square plate; 602. sliding groove; 603. mounting plate; 604. T-shaped plate; 605. threaded rod; 7. control valve; 8. discharge pipe; 9. flow meter; 10. adjustment assembly; 1001. moving plate; 1002. telescopic cloth; 1003. square hole; 1004. fixing belt; 1005. button; 11. feeding pipe; 12. L-shaped plate; 13. electric telescopic rod; 14. round tube; 15. spring. DETAILED DESCRIPTION

[0022] The utility model is further described below in conjunction with the accompanying drawings. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0023] like Figure 1-Figure 7As shown, this embodiment provides a fully automatic quantitative filling machine, including a base 1, a syringe 2 is fixedly installed on the upper end of the base 1 through a fixed plate, a baffle 3 is fixedly installed on the upper end of the syringe 2, a piston 4 is slidably installed inside the syringe 2, a push rod 5 that can move up and down is installed on the upper end of the baffle 3 through a driving member, one end of the push rod 5 is fixedly installed with the piston 4, a quantitative component 6 is installed on the outer side of the push rod 5, a discharge pipe 8 with a control valve 7 on the outer side is symmetrically installed on the lower end of the syringe 2, and the outer side of the discharge pipe 8 is fixedly installed There is a flow meter 9, an adjusting component 10 for adjusting the size of the filling port is arranged at one end of the discharge pipe 8, a feed pipe 11 is fixedly installed at one end of the injection cylinder 2, and the driving member includes an L-shaped plate 12, the L-shaped plate 12 is fixedly installed on the fixed plate, an electric telescopic rod 13 is fixedly installed at the lower end of the L-shaped plate 12, a round tube 14 is sleeved at the output end of the electric telescopic rod 13, one end of the round tube 14 is fixedly connected to the push rod 5, a spring 15 is fixedly installed inside the round tube 14, and the other end of the spring 15 is connected to the output end of the electric telescopic rod 13 When in use, firstly, the quantitative component 6 is used to quantitatively measure the emulsifier to be filled, and then the emulsifier is transported into the injection barrel 2 through the feed pipe 11, and then the control valve 7 is opened to make the discharge pipe 8 in a flow state, and then the electric telescopic rod 13 is started to drive the round tube 14 to move downward, so that the push rod 5 pushes the piston 4 to move downward, so that the emulsifier in the injection barrel 2 is transported to the filling bottle through the discharge pipe 8 for filling. At this time, the piston 4 contacts the mouth of the feed pipe 11 during the movement to prevent the piston 4 from moving. During the process, when emulsifier enters the syringe 2 and reaches the required amount, the baffle 3 will limit the quantitative component 6 to stop the push rod 5 from moving, thereby realizing fully automatic quantitative filling of the emulsifier. At this time, one end of the electric telescopic rod 13 moves in the round tube 14, and the spring 15 is compressed. Then the output end of the electric telescopic rod 13 is reset to repeat the filling. When the size of the filling port needs to be adjusted, it can be adjusted through the adjustment component 10, which is convenient for filling bottles of different calibers and has strong flexibility.

[0024] like Figure 4As shown, the quantitative component 6 includes a square plate 601, which is rotatably mounted on the outside of the push rod 5, and a mounting plate 603 with a sliding groove 602 at one end is symmetrically mounted on the lower end of the square plate 601. A T-shaped plate 604 is slidably mounted on one end of the mounting plate 603, and one end of the T-shaped plate 604 is clamped in the sliding groove 602. Threaded rods 605 are rotatably mounted on both sides of the upper end of the square plate 601, and one end of the threaded rod 605 contacts the baffle 3, and the threaded rod 605 is threadedly connected to the T-shaped plate 604. The length of the threaded rod 605 is consistent with the length of the mounting plate 603, and one end of the mounting plate 603 is fixed to the baffle 3. There is a scale line at the end. When in use, first manually rotate the threaded rod 605 to drive the T-shaped plate 604 to move in the sliding groove 602, and move the T-shaped plate 604 to a suitable position according to the amount of emulsifier to be quantitatively filled, so that the amount of emulsifier to be filled corresponds to the scale on the mounting plate 603, then rotate the square plate 601 90 degrees and fix it with bolts, and then move the push rod 5 to transport the emulsifier in the syringe 2 to the filling bottle. When the specified amount is reached, the baffle 3 will contact the T-shaped plate 604 to limit it, and the push rod 5 will stop moving, thereby completing the quantitative filling.

[0025] like Figure 5 and Figure 6 As shown, the adjustment component 10 includes a movable plate 1001, which is hinged on the outside of one end of the discharge pipe 8 in a circular array, and a telescopic cloth 1002 is fixedly installed on the inner end of the movable plate 1001, and one end of the telescopic cloth 1002 is fixedly connected to the discharge pipe 8. A square hole 1003 is opened on one side of the movable plate 1001, and a fixing belt 1004 is installed in the square hole 1003. Buttons 1005 are installed in a linear array on one side of the fixing belt 1004. When in use, when it is necessary to adjust the size of the filling port, first open the button 1005, and then manually aggregate the movable plate 1001 inward, and the filling port becomes smaller. Then adjust the filling port to an appropriate size, and at this time, move the fixing belt 1004 outward in the square hole 1003 and fix it through the button 1005 to adjust the size of the filling port.

[0026] The above shows and describes the basic principles, main features and advantages of the invention. Those skilled in the art should understand that the invention is not limited to the above embodiments. The above embodiments and descriptions are only for explaining the principles of the invention. Without departing from the spirit and scope of the invention, the invention may have various changes and improvements, which shall fall within the scope of the invention to be protected. The scope of protection of the invention shall be defined by the attached claims and their equivalents.

Claims

1. A fully automatic quantitative filling machine, comprising a base (1), characterized in that: The upper end of the base (1) is fixedly mounted with a syringe (2) via a fixing plate, the upper end of the syringe (2) is fixedly mounted with a baffle (3), a piston (4) is slidably mounted inside the syringe (2), a push rod (5) movable up and down is mounted on the upper end of the baffle (3) via a driving member, one end of the push rod (5) is fixedly mounted with the piston (4), a quantitative component (6) is mounted on the outer side of the push rod (5), a discharge pipe (8) with a control valve (7) disposed on the outer side is symmetrically mounted on the lower end of the syringe (2), a flow meter (9) is fixedly mounted on the outer side of the discharge pipe (8), one end of the discharge pipe (8) is provided with an adjustment component (10) for adjusting the size of the filling port, and a feed pipe (11) is fixedly mounted on one end of the syringe (2).

2. The fully automatic quantitative filling machine according to claim 1 is characterized in that: The driving member comprises an L-shaped plate (12), the L-shaped plate (12) being fixedly mounted on the fixing plate, an electric telescopic rod (13) being fixedly mounted on the lower end of the L-shaped plate (12), a round tube (14) being sleeved on the output end of the electric telescopic rod (13), and one end of the round tube (14) being fixedly connected to the push rod (5).

3. The fully automatic quantitative filling machine according to claim 2 is characterized in that: A spring (15) is fixedly mounted inside the circular tube (14), and the other end of the spring (15) is connected to the output end of the electric telescopic rod (13).

4. The fully automatic quantitative filling machine according to claim 1 is characterized in that: The quantitative assembly (6) comprises a square plate (601) which is rotatably mounted on the outside of the push rod (5); a mounting plate (603) having a sliding groove (602) formed at one end thereof is symmetrically mounted at the lower end of the square plate (601); a T-shaped plate (604) is slidably mounted at one end of the mounting plate (603); and one end of the T-shaped plate (604) is clamped in the sliding groove (602).

5. The fully automatic quantitative filling machine according to claim 4 is characterized in that: Threaded rods (605) are rotatably mounted on both sides of the upper end of the square plate (601), one end of the threaded rod (605) is in contact with the baffle (3), and the threaded rod (605) is threadedly connected to the T-shaped plate (604).

6. The fully automatic quantitative filling machine according to claim 5, characterized in that: The length of the threaded rod (605) is consistent with the length of the mounting plate (603), and a scale line is provided at one end of the mounting plate (603).

7. The fully automatic quantitative filling machine according to claim 1, characterized in that: The adjustment assembly (10) comprises a movable plate (1001), wherein the movable plate (1001) is hinged on the outside of one end of the discharge pipe (8) in a circular array, and a telescopic cloth (1002) is fixedly mounted on the inner end of the movable plate (1001), and one end of the telescopic cloth (1002) is fixedly connected to the discharge pipe (8).

8. The fully automatic quantitative filling machine according to claim 7, characterized in that: A square hole (1003) is provided on one side of the movable plate (1001), a fixing belt (1004) is installed in the square hole (1003), and buttons (1005) are installed in a linear array on one side of the fixing belt (1004).

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