High-speed shuttleless ribbon loom facilitating material receiving

By designing the material-conducting structure and material-conducting structure in a high-speed shuttleless woven, the material-conducting motor and material-conducting motor drive the roller to rotate, and combined with the adjustment of telescopic cylinders and moving blocks, the problems of unsmooth material-conducting and the inability to adjust the roller length in the prior art are solved, and the material-conducting efficiency and adaptability are improved.

CN222648271UActive Publication Date: 2025-03-21SHENYANG KANGCHEN TEXTILE CO LTD
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Patent Information

Application Number
CN202421469671.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-26
Publication Date
2025-03-21
Estimated Expiration
2034-06-26

AI Technical Summary

Technical Problem

The existing high-speed shuttleless woven tape collection structure lacks a material-guided structure, resulting in poor material collection effect, reducing material collection efficiency, and the length of the material collection roller cannot be adjusted according to the web width.

Method used

A high-speed shuttleless woven belt machine including a material-conducting structure and a material-conducting structure is designed. The material-conducting structure drives the guide roller to rotate through a material-conducting motor to conduct the webbing; the material-conducting structure adjusts the height of the material-conducting roller and the distance of the limiting circular plate through a telescopic cylinder and a moving block to ensure smooth material-conducting.

Benefits of technology

The feed roller is driven by the feed roller and the feed roller is driven by the feed roller, which achieves smooth operation of the feed roller, improving the feed roller efficiency, and adjusts the height of the feed roller through the telescopic cylinder to adapt to webbing of different widths.

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Abstract

The utility model discloses a high-speed shuttleless ribbon loom facilitating material receiving, and relates to the technical field of high-speed shuttleless ribbon looms. Comprising a workbench, a material guiding structure and a material collecting structure, the material guiding structure is arranged in the middle of the upper surface of the workbench, the material collecting structure is arranged on the left side of the upper surface of the workbench, and the distance between two sets of material collecting limiting circular plates is adjusted according to the width of a woven braid; the distance between the two sets of receiving limiting circular plates is adjusted through movement of the two sets of movable threaded rings on the surface of the receiving roller, the guide roller is driven by the guide motor to rotate, and the rotating guide roller conducts woven braids, so that the receiving structure conducts receiving operation more smoothly, the receiving efficiency is improved, and the practicability is high. The two sets of receiving motors drive the receiving roller to rotate together, the receiving roller rotates to conduct receiving operation, the telescopic air cylinder drives the telescopic rod to move up and down, the telescopic rod moves up and down to drive the moving blocks to move up and down, and the two sets of moving blocks move up and down so that the height of the receiving roller can be adjusted.
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Description

Technical Field

[0001] The utility model relates to the technical field of high-speed shuttleless ribbon looms, in particular to a high-speed shuttleless ribbon loom with convenient material collection. Background Art

[0002] Shuttleless looms are a type of modern webbing production equipment. They are lightweight, reducing vibration and noise. Due to their advanced weft insertion technology, they operate at high speeds and boast production efficiency far exceeding that of traditional shuttle looms, typically 4-8 times higher. Weft insertion methods include rapier, jet (air jet, water jet), projectile, multi-shed (multi-phase), and braiding, making them suitable for producing various types of webbing. Their widespread adoption has not only improved labor productivity but also promoted the modernization and efficiency of the webbing industry. However, existing high-speed shuttleless looms generally lack a material guide mechanism for the material receiving mechanism, resulting in an unsmooth material receiving process and reduced efficiency. Furthermore, the length of the receiving roller within the receiving mechanism cannot be adjusted according to the width of the woven webbing. Therefore, those skilled in the art have provided a high-speed shuttleless loom with a convenient material receiving mechanism to address the issues raised in the background art. Utility Model Content

[0003] The purpose of the present invention is to provide a high-speed shuttleless ribbon loom with convenient material collection, so as to solve the problems raised in the above background technology.

[0004] To achieve the above purpose, the present invention provides the following technical solutions:

[0005] A high-speed shuttleless weaving machine for convenient material collection includes a workbench, a material guide structure and a material collection structure. The material guide structure is provided in the middle of the upper surface of the workbench, and the material collection structure is provided on the left side of the upper surface of the workbench. The material guide structure includes: a first support rod, a second support rod, a material guide motor and a material guide roller. The first support rod is fixedly installed on the rear end of the middle of the upper surface of the workbench, and the second support rod is fixedly installed on the front end of the middle of the upper surface of the workbench. The positions of the first support rod and the second support rod are relatively symmetrical. The upper end of the front side surface of the second support rod is fixedly installed with a material guide motor. A material guide roller is movably installed in the middle of the rear surface of the material guide motor, and the end of the material guide roller away from the material guide motor passes through the support rod 2 and is located between the side surfaces corresponding to the support rod 1 and the support rod 2. The material guide motor drives the material guide roller to rotate, and the woven webbing is transmitted through the rotating material guide roller. The material receiving structure includes: support rod 3, support rod 4, accommodating groove, telescopic cylinder, telescopic rod, moving block, material receiving motor, material receiving roller, movable thread ring and material receiving limiting circular plate. Support rod 3 is fixedly installed on the rear end of the left side of the upper surface of the workbench.

[0006] Preferably, a support rod four is fixedly installed on the front end of the left side of the upper surface of the workbench, and the positions of the support rod three and the support rod four are symmetrical.

[0007] Preferably, a receiving groove is provided on the surface of one side corresponding to each other of the support rod three and the support rod four, and a telescopic cylinder is fixedly installed on the bottom of the inner part of the receiving groove on the surface of one side corresponding to each other of the support rod three and the support rod four.

[0008] Preferably, the number of the telescopic cylinders is two groups, and a telescopic rod is movably installed in the middle of the upper surface of the two groups of telescopic cylinders and inside the accommodating groove.

[0009] Preferably, moving blocks are fixedly installed on the upper surface of the telescopic rod and inside the accommodating groove, and the number of the moving blocks is two groups.

[0010] Preferably, a receiving motor is installed in the middle of the corresponding side surfaces of the two groups of moving blocks. There are two groups of receiving motors, which are symmetrical. The output ends of the two groups of receiving motors are jointly and movably equipped with receiving rollers.

[0011] Preferably, threads are provided on the front and rear ends of the surface of the receiving roller, and movable thread rings are movably sleeved on the front and rear ends of the surface of the receiving roller, and the number of movable thread rings is two groups.

[0012] Preferably, the two groups of movable threaded rings are threadedly connected to the receiving roller, and a receiving limiting circular plate is fixedly sleeved on the surface of the two groups of movable threaded rings.

[0013] Preferably: there are two groups of material receiving limit circular plates, and the distance between the two groups of material receiving limit circular plates is adjusted by moving the two groups of movable threaded rings on the surface of the material receiving roller. The shuttleless webbing machine body is installed on the right side of the upper surface of the workbench, and the discharge port is installed on the upper end of the left surface of the shuttleless webbing machine body.

[0014] Preferably, support legs are fixedly installed on the four sides of the bottom surface of the workbench, and vibration-damping and stabilizing rubber pads are fixedly installed on the bottom surfaces of the support legs.

[0015] The invention has the advantages that, compared with the prior art, the distance between the two sets of material receiving limit circular plates is adjusted according to the width of the woven webbing, and the distance between the two sets of material receiving limit circular plates is adjusted by moving the two sets of movable threaded rings on the surface of the material receiving roller, and the material guide roller is driven to rotate by the guide motor, and the rotating material guide roller transmits the woven webbing, so that the material receiving structure can perform the material receiving operation more smoothly, thereby improving the material receiving efficiency, and the material receiving roller is driven to rotate by the two sets of material receiving motors together, and the material receiving roller rotates to perform the material receiving operation, the telescopic cylinder drives the telescopic rod at the upper end of the telescopic cylinder to move up and down, and the telescopic rod moves up and down to drive the moving block to move up and down, and the two sets of moving blocks move up and down to drive the two sets of material receiving motors to move up and down, thereby the height of the material receiving roller can be adjusted, which solves the above-mentioned problem. However, the material receiving structure of the existing high-speed shuttleless webbing machine generally does not have a material guiding structure, which leads to an unsmooth material receiving effect of the material receiving structure, thereby reducing the material receiving efficiency, and the length of the material receiving roller inside the material receiving structure cannot be adjusted according to the width of the woven webbing. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 This is a schematic diagram of the overall structure of a high-speed shuttleless loom that is convenient for collecting materials.

[0017] Figure 2 This is a schematic diagram showing the partial disassembly of a high-speed shuttleless ribbon loom for convenient material collection.

[0018] Figure 3 The diagram is a structural diagram of the material guiding structure and part of the material receiving structure of a high-speed shuttleless ribbon loom that facilitates material receiving.

[0019] Figure 4 This is a structural diagram of support rod three, support rod four and accommodating grooves in a high-speed shuttleless ribbon loom that facilitates material collection.

[0020] Figure 5 This is a schematic diagram of the structure of a telescopic cylinder, telescopic rod and moving block in a high-speed shuttleless ribbon loom that facilitates material collection.

[0021] Figure 6 This is a structural diagram of the receiving motor and receiving roller in a high-speed shuttleless ribbon loom that facilitates material receiving.

[0022] Figure 7 This is a schematic diagram of the structure of a receiving roller in a high-speed shuttleless ribbon loom that facilitates material collection.

[0023] Figure 8 The diagram is a structural diagram of a receiving motor, receiving roller and movable thread ring in a high-speed shuttleless ribbon loom for convenient receiving.

[0024] Figure 9The diagram is a structural diagram of a receiving roller, a movable threaded ring and a receiving limiting circular plate in a high-speed shuttleless ribbon loom for convenient material receiving.

[0025] Figure 10 The diagram is a structural diagram of a material receiving structure in a high-speed shuttleless loom that facilitates material receiving.

[0026] In the figure: 1-workbench, 101-support leg, 102-vibration-damping stabilizing pad, 2-support rod 1, 3-support rod 2, 4-material guide motor, 401-material guide roller, 5-support rod 3, 6-support rod 4, 7-accommodating groove, 8-telescopic cylinder, 801-telescopic rod, 9-moving block, 10-material receiving motor, 11-material receiving roller, 1101-moving thread ring, 1102-material receiving limiting circular plate, 12-shuttleless loom body, 1201-discharge port. DETAILED DESCRIPTION

[0027] In order to make the technical means, creative features, objectives and effects achieved by the present invention easier to understand, the present invention is further described below in conjunction with specific implementation methods.

[0028] See also Figures 1 to 10In the embodiment of the present invention, a high-speed shuttleless weaving machine with convenient material collection includes a workbench 1, a material guiding structure and a material collecting structure. A material guiding structure is provided in the middle of the upper surface of the workbench 1, and a material collecting structure is provided on the left side of the upper surface of the workbench 1. The material guiding structure includes: a support rod 1 2, a support rod 2 3, a material guiding motor 4 and a material guiding roller 401. A support rod 1 2 is fixedly installed at the rear end in the middle of the upper surface of the workbench 1, and a support rod 2 3 is fixedly installed at the front end in the middle of the upper surface of the workbench 1. The positions of the support rod 1 2 and the support rod 2 3 are relatively symmetrical. The upper end of the front side surface of the support rod 2 3 is fixedly installed with a material guiding motor 4, and a material guiding roller 401 is movably installed in the middle of the rear side surface of the material guiding motor 4, and the material guiding roller 401 is away from the material guiding roller One end of the material guide motor 4 passes through the support rod 2 3 and is located between the side surfaces corresponding to the support rod 1 2 and the support rod 2 3. The material guide motor 4 drives the material guide roller 401 to rotate, and the woven webbing is conducted through the rotating material guide roller 401. The material receiving structure includes: support rod 3 5, support rod 4 6, accommodating groove 7, telescopic cylinder 8, telescopic rod 801, moving block 9, material receiving motor 10, material receiving roller 11, moving thread ring 1101 and material receiving limiting circular plate 1102. The support rod 3 5 is fixedly installed on the rear end of the left side of the upper surface of the workbench 1, and the support rod 4 6 is fixedly installed on the front end of the left side of the upper surface of the workbench 1. The positions of the support rod 3 5 and the support rod 4 6 are relatively symmetrical, and the support rod 3 5 and the support rod 4 6 are opposite to each other. There is a accommodating groove 7 on the corresponding side surface, and a telescopic cylinder 8 is fixedly installed on the bottom of the inner part of the accommodating groove 7 on the side surface corresponding to each other of the support rod three 5 and the support rod four 6. There are two groups of telescopic cylinders 8. A telescopic rod 801 is movably installed in the middle of the upper surface of the two groups of telescopic cylinders 8 and located inside the accommodating groove 7. A moving block 9 is fixedly installed on the upper surface of the telescopic rod 801 and located inside the accommodating groove 7. There are two groups of moving blocks 9. A material collecting motor 10 is installed in the middle of the side surface corresponding to each other of the two groups of moving blocks 9. There are two groups of material collecting motors 10. The two groups of material collecting motors 10 are symmetrical. A material collecting roller 11 is movably installed on the output ends of the two groups of material collecting motors 10. There are threads on the front and rear ends of the surface of the material roller 11, and movable thread rings 1101 are movably sleeved on the front and rear ends of the surface of the material receiving roller 11. There are two groups of movable thread rings 1101, and the two groups of movable thread rings 1101 are threadedly connected to the material receiving roller 11. Material receiving limiting circular plates 1102 are fixedly sleeved on the surfaces of the two groups of movable thread rings 1101. There are two groups of material receiving limiting circular plates 1102. The shuttleless webbing machine body 12 is installed on the right side of the upper surface of the workbench 1, and the upper end of the left surface of the shuttleless webbing machine body 12 is installed with a discharge port 1201. Support legs 101 are fixedly installed on the four sides of the bottom surface of the workbench 1, and vibration-damping and stabilizing rubber pads 102 are fixedly installed on the bottom surfaces of the support legs 101.

[0029] The working principle of this utility model is:

[0030] The utility model relates to a high-speed shuttleless weaving machine with convenient material collection. In a specific use process, the woven webbing is first pulled out from the discharge port 1201 and placed on the upper surface of the guide roller 401 and the receiving roller 11. Then, the distance between the two sets of receiving limiting circular plates 1102 is adjusted according to the width of the woven webbing. The distance between the two sets of receiving limiting circular plates 1102 is adjusted by moving the two sets of movable threaded rings 1101 on the surface of the receiving roller 11. The guide roller 401 is driven to rotate by the guide motor 4. The rotating guide roller 401 conducts the woven webbing, so that the receiving structure can perform the receiving operation more smoothly, thereby improving the efficiency of receiving. The two sets of receiving motors 10 drive the receiving roller 11 to rotate together, and the receiving roller 11 rotates to perform the receiving operation. The telescopic cylinder 8 drives the telescopic rod 801 at the upper end of the telescopic cylinder 8 to move up and down, and the telescopic rod 801 moves up and down, driving the moving block 9 to move up and down. The two sets of moving blocks 9 move up and down, driving the two sets of receiving motors 10 to move up and down, thereby adjusting the height of the receiving roller 11.

[0031] In addition, it should be understood that although this specification is described in terms of implementation methods, not every implementation method contains only one independent technical solution. This narrative method of the specification is only for the sake of clarity. Those skilled in the art should regard the specification as a whole. The technical solutions in each embodiment can also be appropriately combined to form other implementation methods that can be understood by those skilled in the art.

Claims

1. A high-speed shuttleless weaving machine with convenient material collection, comprising a workbench (1), a material guiding structure and a material collecting structure, characterized in that: A material guiding structure is arranged in the middle of the upper surface of the workbench (1), and a material receiving structure is arranged on the left side of the upper surface of the workbench (1). The material guiding structure comprises: a support rod 1 (2), a support rod 2 (3), a material guiding motor (4) and a material guiding roller (401). The support rod 1 (2) is fixedly installed at the rear end in the middle of the upper surface of the workbench (1), and the support rod 2 (3) is fixedly installed at the front end in the middle of the upper surface of the workbench (1). The positions of the support rod 1 (2) and the support rod 2 (3) are relatively symmetrical. The material guiding motor (4) is fixedly installed at the upper end of the front side surface of the support rod 2 (3), and the rear side surface of the material guiding motor (4) is fixedly installed. A material guide roller (401) is movably installed in the middle of the workbench (1); one end of the material guide roller (401) away from the material guide motor (4) passes through the support rod 2 (3) and is located between the side surfaces of the support rod 1 (2) and the support rod 2 (3) corresponding to each other; the material receiving structure comprises: a support rod 3 (5), a support rod 4 (6), a receiving groove (7), a telescopic cylinder (8), a telescopic rod (801), a moving block (9), a material receiving motor (10), a material receiving roller (11), a moving threaded ring (1101) and a material receiving limiting circular plate (1102); and the support rod 3 (5) is fixedly installed at the rear end on the left side of the upper surface of the workbench (1).

2. A high-speed shuttleless weaving machine with convenient material collection according to claim 1, characterized in that: A support rod four (6) is fixedly mounted on the front end of the left side of the upper surface of the workbench (1), and the positions of the support rod three (5) and the support rod four (6) are symmetrical.

3. A high-speed shuttleless weaving machine with convenient material collection according to claim 1, characterized in that: A receiving groove (7) is provided on the surface of one side corresponding to the support rod three (5) and the support rod four (6), and a telescopic cylinder (8) is fixedly installed at the bottom of the inner part of the receiving groove (7) on the surface of one side corresponding to the support rod three (5) and the support rod four (6).

4. A high-speed shuttleless weaving machine with convenient material collection according to claim 1, characterized in that: The number of the telescopic cylinders (8) is two groups, and a telescopic rod (801) is movably installed in the middle of the upper surface of the two groups of telescopic cylinders (8) and inside the accommodating groove (7).

5. The high-speed shuttleless weaving machine with convenient material collection according to claim 1, characterized in that: Moving blocks (9) are fixedly installed on the upper surface of the telescopic rod (801) and located inside the accommodating groove (7), and the number of the moving blocks (9) is two groups.

6. A high-speed shuttleless weaving machine with convenient material collection according to claim 1, characterized in that: A material receiving motor (10) is installed in the middle of the surfaces of one side corresponding to each other of the two groups of moving blocks (9), the number of the material receiving motors (10) is two groups, the two groups of material receiving motors (10) are symmetrical, and a material receiving roller (11) is movably installed at the output ends of the two groups of material receiving motors (10).

7. A high-speed shuttleless weaving machine with convenient material collection according to claim 1, characterized in that: The front and rear ends of the surface of the receiving roller (11) are provided with threads, and the front and rear ends of the surface of the receiving roller (11) are movably sleeved with movable thread rings (1101), and the number of movable thread rings (1101) is two groups.

8. The high-speed shuttleless weaving machine with convenient material collection according to claim 1, characterized in that: The two groups of movable threaded rings (1101) are threadedly connected to the material receiving roller (11), and a material receiving limiting circular plate (1102) is fixedly sleeved on the surface of the two groups of movable threaded rings (1101).

9. A high-speed shuttleless weaving machine with convenient material collection according to claim 1, characterized in that: The number of the material receiving limiting circular plates (1102) is two groups, a shuttleless loom machine body (12) is installed on the right side of the upper surface of the workbench (1), and a material outlet (1201) is installed on the upper end of the left side surface of the shuttleless loom machine body (12).

10. The high-speed shuttleless weaving machine with convenient material collection according to claim 1, characterized in that: Support legs (101) are fixedly mounted on the four sides of the bottom surface of the workbench (1), and vibration-damping and stabilizing rubber pads (102) are fixedly mounted on the bottom surfaces of the support legs (101).

Citation Information

Cited By

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