Urban tunnel waterproof construction grouting device
By designing the urban tunnel waterproof construction grouting device, the mechanized waterproof construction of the inner wall of the tunnel is achieved using the robotic arms and leveling mechanism, solving the trouble and fatigue of manual climbing and leveling, and improving construction efficiency and waterproofing effect.
Patent Information
- Application Number
- CN202421579450.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-05
- Publication Date
- 2025-03-21
- Estimated Expiration
- 2034-07-05
AI Technical Summary
In the prior art, tunnel waterproofing construction requires manual climbing to level the concrete layer, which is more troublesome and tiring.
A waterproof construction grouting device for urban tunnels is designed, including a storage vehicle, a robotic arm, a connecting pipe, a nozzle, a leveling mechanism and a pushing assembly. The robotic arm drives the nozzle to spray waterproof slurry, and the leveling mechanism scrapes and smooths the surface by bonding components and stabilizing components.
Mechanized waterproof construction has been realized, reducing the fatigue of manual climbing, and improving construction efficiency and waterproofing effect.
Smart Images

Figure CN222650011U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the field of waterproof construction, in particular to a grouting device for waterproof construction of urban tunnels. Background Art
[0002] Tunnel waterproofing construction in the prior art generally requires the installation of a waterproof layer, which is generally sealed by concrete slurry and waterproof cloth. The pouring trolley is a commonly used existing equipment for pouring concrete in tunnels, which can pour concrete on the inner wall of the tunnel. Generally, after the waterproof cloth is installed, the pouring trolley sprays waterproof concrete to form a waterproof layer to achieve a waterproof effect.
[0003] In the prior art, after the waterproof cloth is installed, concrete is sprayed by a trolley, and then manual climbing is required to level the concrete layer, which is troublesome and laborious.
[0004] Therefore, a grouting device for urban tunnel waterproofing construction is proposed to solve the above problems. Utility Model Content
[0005] The purpose of the utility model is to provide a grouting device for urban tunnel waterproofing construction in order to solve the above-mentioned problem, which improves the problem that after the waterproof cloth is installed, concrete is sprayed by a trolley, and then manual climbing is required to level the concrete layer, which is troublesome and tiring.
[0006] The utility model achieves the above-mentioned purpose through the following technical scheme. A grouting device for waterproofing construction of urban tunnels includes: a storage car, a side end of the storage car is fixedly connected to a mechanical arm and a connecting pipe, the connecting pipe is connected to the mechanical arm, and one end of the connecting pipe is fixedly connected to a nozzle; a leveling mechanism, which is used to scrape the surface to increase the waterproof effect, and the leveling mechanism is arranged on one side of the nozzle; a pushing component, which is used to push the leveling mechanism to extend and retract, and the pushing component is arranged on one side of the nozzle to facilitate the nozzle to spray slurry; wherein, the leveling mechanism includes a fitting component arranged on one side of the nozzle, and a stabilizing component is arranged on one side of the fitting component.
[0007] Preferably, the pushing assembly includes a connecting seat fixedly connected to the nozzle surface, the upper end of the connecting seat is fixedly connected to a driving motor, the output end of the driving motor is fixedly connected to a screw, the surface of the screw is threadedly connected to a nut, and the side end of the nut is fixedly connected to a push rod. The leveling mechanism can be pushed to extend and retract through the pushing assembly, which is convenient to use.
[0008] Preferably, a rotating seat is fixedly connected to the upper end of the connecting seat, and the rotating seat is rotatably connected to the surface of the screw. The rotating seat can make the rotation of the screw more stable and less likely to swing.
[0009] Preferably, a limiting groove is provided at the upper end of the connecting seat, and a limiting block is fixedly connected to the lower end of the nut. The limiting block is slidably connected to the inner wall of the limiting groove. The limiting block can make the sliding of the nut more stable and less prone to shaking.
[0010] Preferably, the fitting component includes a base plate slidably connected to the nozzle surface, the base plate is fixedly connected to the push rod, a spring is fixedly connected to the side end of the base plate, one end of the spring is fixedly connected to a "C"-shaped plate, the "C"-shaped plate is slidably connected to the nozzle surface, and two scrapers are fixedly connected to the side end of the "C"-shaped plate. Through the fitting component, when the robotic arm drives the connecting tube and the nozzle to move, the sprayed coating can be evenly coated and the excess can be scraped off to increase the waterproof effect.
[0011] Preferably, the stabilizing assembly includes two stabilizing plates fixedly connected to the side ends of the "C"-shaped plate, and both of the stabilizing plates are slidably connected to the inner wall of the bottom plate. The stabilizing assembly can make the fitting assembly more stable when sliding and less likely to tilt.
[0012] Preferably, both side ends of the two stabilizing plates are fixedly connected with blocking blocks, and the spring is sleeved on the circumferential surface of the nozzle, so that the stabilizing plates will not be detached and damaged by the blocking blocks.
[0013] The beneficial effects of the utility model are:
[0014] 1. When the device is waterproofing the inner wall of the tunnel, the mechanical arm can approach the construction position, drive the storage vehicle to spray the waterproof slurry, push the assembly to extend the bonding assembly, and the mechanical arm drives the bonding assembly to move and evenly smooth the sprayed slurry. The stabilizing assembly makes the bonding assembly more stable when moving. At this time, it is more convenient to carry out waterproofing construction of gaps on the ground. The mechanical arm can push the nozzle close to the spraying position and move to drive the bonding assembly to apply;
[0015] 2. When the stabilizing plate limits the bonding component, the stabilizing plate is easily pulled off and damaged. The pulling of the stabilizing plate is limited by the blocking block, so that the blocking block is not easy to be pulled off. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 It is a main perspective view of the utility model;
[0017] Figure 2 For the utility model Figure 1 A magnified view of middle;
[0018] Figure 3 It is a cutaway stereogram of the utility model;
[0019] Figure 4 For the utility model Figure 3 Enlarged view of B.
[0020] In the figure: 1. Storage car; 2. Robotic arm; 3. Connecting pipe; 4. Nozzle; 5. Pushing assembly; 501. Driving motor; 502. Screw; 503. Nut; 504. Push rod; 505. Rotating seat; 506. Limiting groove; 507. Limiting block; 508. Connecting seat; 6. Leveling mechanism; 601. Fitting assembly; 6011. Bottom plate; 6012. Spring; 6013. "C" shaped plate; 6014. Scraper; 602. Stabilizing assembly; 6021. Blocking block; 6022. Stabilizing plate. DETAILED DESCRIPTION
[0021] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0022] When implementing: Figure 1-4 As shown, a grouting device for waterproofing construction of urban tunnels comprises: a material storage vehicle 1, a mechanical arm 2 and a connecting pipe 3 are fixedly connected to the side end of the material storage vehicle 1, the connecting pipe 3 is connected to the mechanical arm 2, and one end of the connecting pipe 3 is fixedly connected to a nozzle 4; a leveling mechanism 6, which is used to scrape the surface to increase the waterproofing effect and is arranged on one side of the nozzle 4; a pushing component 5, which is used to push the leveling mechanism 6 to extend and retract, so that the pushing component 5 is convenient for the nozzle 4 to spray slurry, and is arranged on one side of the nozzle 4; wherein the leveling mechanism 6 comprises a fitting component 601 arranged on one side of the nozzle 4, and a stabilizing component 602 is arranged on one side of the fitting component 601. When the inner wall of the tunnel is grouted by the device, During waterproofing construction, the robotic arm 2 is approached to the construction site to drive the storage cart 1 to spray the waterproof slurry, and then the bonding component 601 is extended by the pushing component 5. The robotic arm 2 drives the bonding component 601 to move and evenly smooth the sprayed slurry. The stabilizing component 602 makes the bonding component 601 more stable when moving. At this time, it is more convenient to carry out waterproofing construction of gaps on the ground. The robotic arm 2 can push the nozzle 4 close to the spraying position and move the bonding component 601 to apply. The storage cart 1 includes a slurry storage part and an output pump. For the staff in this technical field, the storage cart 1 and the robotic arm 2 are both prior art and will not be elaborated on here.
[0023] like Figure 2 and Figure 4As shown, the pushing component 5 includes a connecting seat 508 fixedly connected to the surface of the nozzle 4, the upper end of the connecting seat 508 is fixedly connected to a driving motor 501, the output end of the driving motor 501 is fixedly connected to a lead screw 502, the surface of the lead screw 502 is threadedly connected to a nut 503, and the side end of the nut 503 is fixedly connected to a push rod 504. When it is necessary to extend or retract the bonding component 601, the driving motor 501 can be started, and the driving motor 501 drives the lead screw 502 to rotate, and the lead screw 502 drives the nut 503 and the push rod 504 to move through the surface thread until the end of the thread, and then the driving motor 501 is turned off to push the bonding component 601 to extend or retract. The driving motor 501 is a three-phase asynchronous motor. For the staff in this technical field, the driving motor 50 1 is the prior art and will not be described in detail herein. The upper end of the connecting seat 508 is fixedly connected with a rotating seat 505, and the rotating seat 505 is rotatably connected to the surface of the screw 502. When the screw 502 rotates, one end is easy to swing. The screw 502 is limited by the rotating seat 505, so that when the screw 502 rotates, it is not easy to swing. A limiting groove 506 is arranged on the upper end of the connecting seat 508, and a limiting block 507 is fixedly connected to the lower end of the nut 503. The limiting block 507 is slidably connected to the inner wall of the limiting groove 506. When the screw 502 rotates to drive the nut 503 to move, the nut 503 is easy to shake. When the nut 503 moves, the limiting block 507 is driven to slide in the limiting groove 506, so that when the nut 503 moves, it is not easy to shake.
[0024] like Figure 2 and Figure 4As shown, the laminating component 601 includes a bottom plate 6011 slidably connected to the surface of the nozzle 4, the bottom plate 6011 is fixedly connected to the push rod 504, the side end of the bottom plate 6011 is fixedly connected to a spring 6012, one end of the spring 6012 is fixedly connected to a "C"-shaped plate 6013, the "C"-shaped plate 6013 is slidably connected to the surface of the nozzle 4, and the side end of the "C"-shaped plate 6013 is fixedly connected to two scrapers 6014. When the leveling mechanism 6 is pushed and extended by the pushing component 5, the robot arm 2 drives the nozzle 4 to fit and scrape the flat area, and drives the "C"-shaped plate 6013 and the scraper 6014 to move to perform flat processing on the area that needs waterproofing. The spring 6012 increases the laminating effect to prevent damage to the equipment caused by excessive laminating. The stabilizing component 602 includes a bottom plate 6011 fixedly connected to the bottom plate 6011, and a bottom plate 6012 fixedly connected to the bottom plate 6011. The two stabilizing plates 6022 at the side ends of the "C"-shaped plate 6013 are both slidably connected to the inner wall of the bottom plate 6011. When the "C"-shaped plate 6013 and the scraper 6014 are attached to the inner wall of the tunnel for construction, they are prone to tilting and shaking. The two stabilizing plates 6022 are used to limit the sliding of the "C"-shaped plate 6013, so that the scraper 6014 is not prone to shaking during construction. The side ends of the two stabilizing plates 6022 are fixedly connected with blocking blocks 6021. The spring 6012 is sleeved on the circumferential surface of the nozzle 4. When the stabilizing plates 6022 limit the attachment component 601, the stabilizing plates 6022 are easily pulled off and damaged. The blocking blocks 6021 are used to limit the pulling of the stabilizing plates 6022, so that the blocking blocks 6021 are not prone to detachment when pulled.
[0025] When the utility model is in use, when waterproofing construction is carried out on the inner wall of the tunnel through the device, the mechanical arm 2 is approached to the construction position to drive the storage vehicle 1 to spray the waterproof slurry, and then the driving motor 501 is started, the driving motor 501 drives the lead screw 502 to rotate and drives the nut 503 and the push rod 504 to move, and the push rod 504 drives the bottom plate 6011 and the "C"-shaped plate 6013 to fit the trimming position, and the mechanical arm 2 moves to drive the scraper 6014 to level the target position. At this time, the workers can carry out waterproofing construction on the target area on the ground.
[0026] In addition, it should be understood that although the present specification is described according to implementation modes, not every implementation mode contains only one independent technical solution. This description of the specification is only for the sake of clarity. Those skilled in the art should regard the specification as a whole. The technical solutions in each embodiment may also be appropriately combined to form other implementation modes that can be understood by those skilled in the art.
Claims
1. A grouting device for waterproofing construction of urban tunnels, characterized in that: include: A material storage vehicle (1), wherein a side end of the material storage vehicle (1) is fixedly connected to a mechanical arm (2) and a connecting pipe (3), wherein the connecting pipe (3) is connected to the mechanical arm (2), and one end of the connecting pipe (3) is fixedly connected to a nozzle (4); A leveling mechanism (6) for leveling the surface to increase the waterproof effect, the leveling mechanism (6) being arranged on one side of the nozzle (4); A pushing component (5) is used to push the leveling mechanism (6) to extend or retract, so as to facilitate the nozzle (4) to spray the slurry. The pushing component (5) is arranged on one side of the nozzle (4); The flattening mechanism (6) comprises a laminating component (601) arranged on one side of the nozzle (4), and a stabilizing component (602) is arranged on one side of the laminating component (601).
2. A grouting device for waterproofing construction of urban tunnels according to claim 1, characterized in that: The pushing assembly (5) comprises a connecting seat (508) fixedly connected to the surface of the nozzle (4); the upper end of the connecting seat (508) is fixedly connected to a driving motor (501); the output end of the driving motor (501) is fixedly connected to a lead screw (502); the surface of the lead screw (502) is threadedly connected to a nut (503); and the side end of the nut (503) is fixedly connected to a push rod (504).
3. A grouting device for waterproofing construction of urban tunnels according to claim 2, characterized in that: The upper end of the connecting seat (508) is fixedly connected to a rotating seat (505), and the rotating seat (505) is rotatably connected to the surface of the lead screw (502).
4. A grouting device for waterproofing construction of urban tunnels according to claim 2, characterized in that: The upper end of the connection seat (508) is provided with a limiting groove (506), the lower end of the nut (503) is fixedly connected to a limiting block (507), and the limiting block (507) is slidably connected to the inner wall of the limiting groove (506).
5. A grouting device for waterproofing construction of urban tunnels according to claim 2, characterized in that: The laminating component (601) comprises a bottom plate (6011) slidably connected to the surface of the nozzle (4); the bottom plate (6011) is fixedly connected to the push rod (504); a spring (6012) is fixedly connected to the side end of the bottom plate (6011); one end of the spring (6012) is fixedly connected to a "C"-shaped plate (6013); the "C"-shaped plate (6013) is slidably connected to the surface of the nozzle (4); and two scrapers (6014) are fixedly connected to the side end of the "C"-shaped plate (6013).
6. A grouting device for waterproofing construction of urban tunnels according to claim 5, characterized in that: The stabilizing assembly (602) comprises two stabilizing plates (6022) fixedly connected to the side ends of the "C"-shaped plate (6013), and the two stabilizing plates (6022) are both slidably connected to the inner wall of the bottom plate (6011).
7. A grouting device for waterproofing construction of urban tunnels according to claim 6, characterized in that: The side ends of the two stabilizing plates (6022) are fixedly connected to blocking blocks (6021), and the spring (6012) is sleeved on the circumferential surface of the nozzle (4).