Speed reducer with oil storage tank

By designing the oil storage tank and lubrication mechanism in the reducer, the automatic addition of lubricating oil and avoiding leakage is solved, and the problem of reliance on human judgment in the prior art is solved, which extends the service life of the reducer and reduces the cost.

CN222650541UActive Publication Date: 2025-03-21DONGGUAN LIDE ELECTROMECHANICAL CO LTD
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Patent Information

Application Number
CN202421620797.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-10
Publication Date
2025-03-21
Estimated Expiration
2034-07-10

AI Technical Summary

Technical Problem

The existing electric gear reducer cannot automatically add lubricant during use, and it is necessary to manually determine whether lubricant needs to be added, resulting in deviations in everyone's judgment results, increasing gear wear and reducing service life.

Method used

A reducer with an oil storage tank is designed, including a lubricating mechanism and a guide tube. Through the coordination of the movable plate, oil-absorbing sponge, spring and damping particles, the automatic addition of lubricating oil is achieved, and the design of the guide tube and sealing ring is avoided.

Benefits of technology

The automatic addition of lubricant oil is realized, which reduces the deviation of human judgment, extends the service life of the reducer, and reduces the cost through the repeated use of lubricant oil.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a speed reducer with an oil storage tank. The speed reducer comprises a lubricating mechanism and a guide pipe installed in the lubricating mechanism. The lubricating mechanism further comprises a speed reducer body, and an oil storage groove is formed in the center of the interior of the top end of the speed reducer body. Wherein the interior of the oil storage groove is slidably connected with a movable plate, the top of the movable plate is fixedly connected with an oil absorption sponge, and the center position of the bottom of the movable plate is fixedly connected with a supporting column; the outer side of the end, away from the movable plate, of the supporting column is sleeved with a sleeve, the bottom of the sleeve is fixedly connected with the speed reducer body, a first spring is fixedly connected to the bottom side in the sleeve, the top end of the first spring is connected with the supporting column in an attached mode, and damping particles are fixedly connected to the top side in the sleeve. And the interiors of the damping particles are connected with the supporting columns in a penetrating and inserting mode, by arranging the lubricating mechanism, automatic adding of lubricating oil can be achieved, and leakage of the lubricating oil can be avoided.
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Description

Technical Field

[0001] The utility model relates to the technical field of gear reducers, in particular to a reducer provided with an oil storage tank. Background Art

[0002] The gear reducer uses various levels of gear transmission to achieve the purpose of speed reduction. The reducer is composed of various levels of gear pairs. For example, using a small gear to drive a large gear can achieve a certain deceleration purpose. By using a multi-stage structure, the speed can be greatly reduced.

[0003] Publication No. CN214578774U discloses an electric transmission gear reducer, which drives the movable rod to move up and down by rotating the knob to adjust the position of the plug plate in the oil storage box, thereby adjusting the oil discharge of the lubricating oil in the oil storage box. When not in use, the oil discharge state is maintained, and a small amount of lubricating oil or a large amount of lubricating oil can be discharged according to actual conditions. Users can make adjustments according to actual conditions to fully meet user needs; and effectively solve the trouble caused by disassembling the shell, but the patent still has the following problems in actual use:

[0004] Although this electric transmission gear reducer drives the movable rod to move up and down by rotating the knob to adjust the position of the plug plate in the oil storage box, thereby adjusting the oil discharge of the lubricating oil in the oil storage box and keeping it in a non-discharging state when not in use, it cannot achieve automatic addition of lubricating oil and requires human judgment on whether addition is needed. However, there is a certain deviation in the judgment results of each person, which can easily increase the wear of the gears and reduce the service life of the reducer.

[0005] A speed reducer provided with an oil storage tank is proposed to solve the above-mentioned problems. Utility Model Content

[0006] The purpose of the utility model is to provide a reducer with an oil storage tank to solve the problem proposed in the above background technology that the position of the plug plate in the oil storage box is adjusted by rotating the knob to drive the movable rod to move up and down, thereby adjusting the oil discharge of the lubricating oil in the oil storage box to keep the oil discharge state when not in use, but the automatic addition of lubricating oil cannot be achieved, and it is necessary to rely on human judgment whether it needs to be added. There is a certain deviation in the judgment result of each person, which is easy to increase the wear of the gears and reduce the service life of the reducer.

[0007] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a reducer provided with an oil storage tank, comprising a lubrication mechanism, and a guide tube installed inside the lubrication mechanism;

[0008] Also includes:

[0009] The lubrication mechanism comprises a reducer body, and an oil storage groove is provided at the center of the top of the reducer body;

[0010] Wherein, a movable plate is slidably connected inside the oil storage tank, an oil-absorbing sponge is fixedly connected to the top of the movable plate, and a support column is fixedly connected to the center of the bottom of the movable plate;

[0011] Wherein, a sleeve is sleeved on the outer side of one end of the support column away from the movable plate, and the bottom of the sleeve is fixedly connected to the reducer body.

[0012] Preferably, a first spring is fixedly connected to the bottom side of the sleeve, the top end of the first spring is fit-connected to the support column, damping particles are fixedly connected to the top side of the sleeve, and the inside of the damping particles is interlaced and connected to the support column.

[0013] Preferably, the reducer body is fixedly connected to the guide tube just above the oil storage tank, and a second spring is fixedly connected to one side inside the guide tube.

[0014] Preferably, one end of the second spring is fixedly connected to a movable block, and an outer side of the movable block away from the one end of the second spring is snap-connected to a sealing ring.

[0015] Preferably, the outer side of the sealing ring is closely connected to the guide tube, and a through hole is formed at one end of the movable block close to the sealing ring.

[0016] Preferably, a bolt is threadedly connected at the center position of the bottom of the reducer body, and one end of the bolt is fixedly connected to a third spring.

[0017] Preferably, one end of the third spring away from the bolt is fixedly connected to a sealing block, and the outer side of the sealing block is slidably connected to the reducer body.

[0018] Compared with the prior art, the beneficial effect of the utility model is that the reducer provided with an oil storage tank can not only realize the automatic addition of lubricating oil by setting a lubricating mechanism, but also can avoid the leakage of lubricating oil. The specific contents are as follows:

[0019] By setting up the lubrication mechanism, not only can the automatic addition of lubricating oil be realized, but also the leakage of lubricating oil can be avoided. When the lubricating oil in the reducer body is insufficient, the wear between the internal gears increases, thereby increasing the vibration frequency of the reducer body, so that the movable plate in the oil storage tank moves up and down. By utilizing the cooperation between the oil storage tank and the movable plate, the lubricating oil in the oil-absorbing sponge can be dripped from both sides onto the gears, thereby realizing the automatic addition of lubricating oil and restoring the reducer body to a normal operating state. At the same time, the restoring force of the first spring is utilized to drive the movable plate to move upward and reset, thereby avoiding the dripping of lubricating oil. During the upward movement of the support column, it contacts the damping particles, thereby absorbing the rebound force of the first spring, which can improve the stability of the upward movement of the movable plate. Through the cooperation between the second spring and the movable block, the one-way flow of lubricating oil in the guide tube can be realized, so that the lubricating oil can only enter the oil storage tank from the outside, thereby avoiding the leakage of lubricating oil. By utilizing the cooperation between the bolt and the sealing block, the lubricating oil at the bottom of the reducer body can be easily collected, and the lubricating oil can be reused to reduce costs. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] Figure 1 This is a schematic diagram of the front cross-section structure of the utility model;

[0021] Figure 2 For this utility model Figure 1 The enlarged structural diagram at A in the middle;

[0022] Figure 3 For this utility model Figure 2 Schematic diagram of the internal structure of the middle sleeve;

[0023] Figure 4 For this utility model Figure 2 Schematic diagram of the internal structure of the middle guide tube;

[0024] Figure 5 For this utility model Figure 1 Enlarged structural diagram at B in the middle.

[0025] In the figure: 1. lubrication mechanism; 101. reducer body; 102. oil storage tank; 103. movable plate; 104. oil absorption sponge; 105. support column; 106. sleeve; 107. first spring; 108. damping particles; 109. guide tube; 110. second spring; 111. movable block; 112. sealing ring; 113. through hole; 114. bolt; 115. third spring; 116. sealing block. DETAILED DESCRIPTION

[0026] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the implementation regulations described are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0027] See also Figure 1-5 The utility model provides a technical solution: a reducer with an oil storage tank, comprising a lubricating mechanism 1 and a guide tube 109 installed inside the lubricating mechanism 1; the lubricating mechanism 1 comprises a reducer body 101, and an oil storage tank 102 is provided at the center position inside the top of the reducer body 101; a movable plate 103 is slidably connected inside the oil storage tank 102, an oil absorbing sponge 104 is fixedly connected to the top of the movable plate 103, and a support column 105 is fixedly connected to the center position of the bottom of the movable plate 103, and the storage amount of lubricating oil can be increased by arranging the oil absorbing sponge 104;

[0028] A sleeve 106 is sleeved on the outer side of the support column 105 away from one end of the movable plate 103, the bottom of the sleeve 106 is fixedly connected to the reducer body 101, the bottom side of the sleeve 106 is fixedly connected to the first spring 107, the top of the first spring 107 is fitted and connected to the support column 105, and the top side of the sleeve 106 is fixedly connected to the damping particles 108, the inside of the damping particles 108 is interlaced and connected with the support column 105, and the restoring force of the first spring 107 is used to drive the movable plate 103 to move upward and reset, so as to avoid the dripping of lubricating oil. During the upward movement of the support column 105, it contacts with the damping particles 108, thereby absorbing the rebound force of the first spring 107, which can improve the stability of the upward movement of the movable plate 103;

[0029] The reducer body 101 is fixedly connected to the guide tube 109 just above the oil storage tank 102, and a second spring 110 is fixedly connected to one side of the guide tube 109. A movable block 111 is fixedly connected to one end of the second spring 110. A sealing ring 112 is engaged and connected to the outer side of the movable block 111 away from one end of the second spring 110. The outer side of the sealing ring 112 is closely connected to the guide tube 109. A through hole 113 is provided at one end of the movable block 111 close to the sealing ring 112. The cooperation between the second spring 110 and the movable block 111 can realize one-way flow of lubricating oil in the guide tube 109, so that the lubricating oil can only enter the oil storage tank 102 from the outside, thereby avoiding leakage of the lubricating oil.

[0030] A bolt 114 is threadedly connected at the center position of the bottom of the reducer body 101, one end of the bolt 114 is fixedly connected to a third spring 115, and the end of the third spring 115 away from the bolt 114 is fixedly connected to a sealing block 116. The outer side of the sealing block 116 is slidably connected to the reducer body 101, and a collecting groove is provided near the sealing block 116 of the reducer body 101 to facilitate the collection of lubricating oil. By opening the bolt 114, the sealing block 116 can be taken out to facilitate the extraction of the lubricating oil in the collecting groove.

[0031] Working principle: Before using this reducer with an oil storage tank, you need to check the overall condition of the device to make sure it can work normally. Figure 1 - Figure 5 As shown, firstly, the lubricating oil is poured into the guide tube 109, and the lubricating oil squeezes the movable block 111 and the second spring 110, thereby separating the sealing ring 112 from the guide tube 109, and the lubricating oil can enter the oil storage tank 102 through the through hole 113;

[0032] Secondly, when the lubricating oil in the reducer body 101 is insufficient, the wear between its internal gears increases, which leads to an increase in the vibration frequency of the reducer body 101, so that the movable plate 103 in the oil storage tank 102 moves up and down, and the cooperation between the oil storage tank 102 and the movable plate 103 can make the lubricating oil in the oil-absorbing sponge 104 drip from both sides onto the gears, thereby realizing automatic addition of lubricating oil and restoring the reducer body 101 to a normal operating state, and at the same time, the restoring force of the first spring 107 is used to drive the movable plate 103 to move upward and reset to avoid dripping of lubricating oil. During the upward movement of the support column 105, it contacts the damping particles 108, thereby absorbing the rebound force of the first spring 107, which can improve the stability of the movable plate 103 moving upward, and finally, the cooperation between the bolt 114 and the sealing block 116 can facilitate the collection of the lubricating oil at the bottom of the reducer body 101, so as to achieve repeated use of the lubricating oil and reduce costs.

[0033] Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art may still modify the technical solutions described in the aforementioned embodiments, or make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention shall be included in the protection scope of the present invention.

Claims

1. A reducer provided with an oil storage tank, comprising a lubricating mechanism (1), and a guide tube (109) installed inside the lubricating mechanism (1); It is characterized in that Also includes: The lubrication mechanism (1) comprises a reducer body (101), and an oil storage groove (102) is provided at the center position inside the top end of the reducer body (101); The inside of the oil storage tank (102) is slidably connected with a movable plate (103), the top of the movable plate (103) is fixedly connected with an oil-absorbing sponge (104), and the center of the bottom of the movable plate (103) is fixedly connected with a support column (105); A sleeve (106) is sleeved on the outer side of one end of the support column (105) away from the movable plate (103), and the bottom of the sleeve (106) is fixedly connected to the reducer body (101).

2. A reducer with an oil storage tank according to claim 1, characterized in that: A first spring (107) is fixedly connected to the bottom side of the sleeve (106), and the top end of the first spring (107) is fitted and connected to the support column (105). A damping particle (108) is fixedly connected to the top side of the sleeve (106), and the inside of the damping particle (108) is interlaced and connected to the support column (105).

3. A reducer with an oil storage tank according to claim 1, characterized in that: The reducer body (101) is fixedly connected to a guide tube (109) just above the oil storage tank (102), and a second spring (110) is fixedly connected to one side inside the guide tube (109).

4. A reducer with an oil storage tank according to claim 3, characterized in that: One end of the second spring (110) is fixedly connected to a movable block (111), and an outer side of the movable block (111) away from one end of the second spring (110) is snap-connected to a sealing ring (112).

5. A reducer with an oil storage tank according to claim 4, characterized in that: The outer side of the sealing ring (112) is closely connected to the guide tube (109), and a through hole (113) is formed at one end of the movable block (111) close to the sealing ring (112).

6. A reducer with an oil storage tank according to claim 3, characterized in that: A bolt (114) is threadedly connected at the center position of the bottom of the reducer body (101), and a third spring (115) is fixedly connected to one end of the bolt (114).

7. A reducer with an oil storage tank according to claim 6, characterized in that: One end of the third spring (115) away from the bolt (114) is fixedly connected to a sealing block (116), and the outer side of the sealing block (116) is slidably connected to the reducer body (101).

Citation Information

Patent Citations

  • Electric transmission gear reducer

    CN214578774U