Stepless continuous variable load mechanism device with displacement and load real-time feedback

By designing a stepless continuous load variable mechanism device with real-time feedback of displacement and load, using the combination of the load motor drive sliding module, grating scale and displacement sensor, the problems of low load accuracy and discontinuity of load variable process in the prior art are solved, and the effects of high accuracy, high reliability and continuous adjustable load variable are achieved.

CN222650977UActive Publication Date: 2025-03-21SHANGHAI MICROCRE OPTICS-MECH TECH CO LTD
View PDF 0 Cites 0 Cited by

Patent Information

Application Number
CN202421577223.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-05
Publication Date
2025-03-21
Estimated Expiration
2034-07-05

AI Technical Summary

Technical Problem

The existing load variable load mechanism device has complex operation, low adjustment accuracy, and discontinuous load variable process, making it impossible to achieve high accuracy, high reliability and continuous adjustable load variable.

Method used

A stepless continuous load variable mechanism device with real-time feedback of displacement and load is designed. The loading motor is used to drive the sliding module to drive the loading mount up and down movement. Through the sliding limit between the slide rails in the sliding module and the slider on the loading mount, the displacement is carried out in real-time feedback, and the pressure sensor is used to achieve the application of small force values ​​to large force values ​​and data feedback.

Benefits of technology

提高了变载精度,实现了连续变载过程,增强了操作便捷性,能够在高精度、高可靠性及连续可调变载的场合满足需求。

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN222650977U_ABST
    Figure CN222650977U_ABST
Patent Text Reader

Abstract

The utility model discloses a stepless continuous variable load mechanism device with displacement and load real-time feedback, which comprises a loading motor, a sliding module, a loading installation seat and an installation bottom plate, the sliding module is installed on the installation bottom plate, the input end of the sliding module is connected with the loading motor, the output end of the sliding module is connected with the loading installation seat, and the loading motor is connected with the loading installation seat. According to the device, when the loading motor drives the sliding module to drive the pressing needle to move up and down, the perpendicularity and the stability of up-down movement of the pressing needle are guaranteed through sliding limiting between a sliding rail and a sliding block in the sliding module, and the pressing needle can move up and down through the sliding rail and the sliding block in the sliding module. And the grating ruler and the displacement sensor are adopted, so that real-time displacement feedback can be performed, and the effects of improving the load changing precision, realizing the continuous load changing process and enhancing the operation convenience are achieved.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The utility model relates to the technical field of load-changing mechanisms, in particular to a stepless and continuous load-changing mechanism device with real-time "displacement-load". Background Art

[0002] In the prior art, many load-changing mechanism devices adopt traditional mechanical structures or electric control. Although they can achieve a certain degree of load-changing function, they generally have disadvantages such as complex operation, low adjustment accuracy, discontinuous load-changing process, and inability to achieve accurate feedback. Especially in situations where high precision, high reliability and continuously adjustable load change are required, the prior art is difficult to meet the requirements. Therefore, the development of a stepless continuous load-changing mechanism device with real-time feedback of displacement and load is of great significance for improving load-changing accuracy, realizing continuous load-changing process, and enhancing operation convenience. Utility Model Content

[0003] The purpose of the utility model is to provide a stepless continuous load-changing mechanism device with real-time feedback of displacement and load, so as to solve the problems raised in the above-mentioned background technology.

[0004] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a stepless continuous load variable mechanism device with real-time feedback of displacement and load, comprising a loading motor, a sliding module, a loading mounting seat and a mounting base plate, the mounting base plate is installed with a sliding module, the input end of the sliding module is connected to the loading motor, the output end of the sliding module is connected to the loading mounting seat, a loading conduction mechanism is installed on the loading mounting seat, and a detection unit for obtaining displacement feedback is provided on the loading mounting seat.

[0005] Preferably, the loading transmission mechanism comprises a pressure sensor, a loading connecting rod, a pressure needle and a connecting piece, the loading mounting seat is connected to the pressure sensor via the connecting piece, the lower end of the pressure sensor is connected to the loading connecting rod, and the lower end of the loading connecting rod is connected to the pressure needle.

[0006] Preferably, the sliding module includes a limit sensor, a screw rod, a slide rail and a slider, the screw rod is installed on the mounting base plate, the slide rail is located on one side of the screw rod, the slide rail is connected to the mounting base plate, the slider is connected to the loading mounting seat, the slider is slidably connected to the slide rail, the loading mounting seat is connected to a connecting member I on the side away from the slide rail, the connecting member I is sleeved on the outer wall of the screw rod, the top of the mounting base plate is connected to the bracket, the loading motor is installed on the bracket, and the screw rod is connected to the loading motor.

[0007] Preferably, the detection unit comprises a displacement sensor and a grating ruler, the displacement sensor is installed between the loading mounting seat and the pressure sensor, and the grating ruler is installed on the mounting base.

[0008] Preferably, limit sensors are provided at both ends of the slide rail.

[0009] The technical effects and advantages of the utility model are as follows: when the loading motor drives the sliding module to drive the loading mounting seat to move up and down, and drives the loading connecting rod and the pressing needle to move up and down, the verticality and stability of the pressing needle's up and down movement are ensured by the sliding limit between the slide rail in the sliding module and the slider on the loading mounting seat. The use of grating scale and displacement sensor can perform real-time feedback of displacement, and the use of pressure sensor can realize the application and data feedback of small force to large force. Compared with the existing technology, the device has the effects of improving load change accuracy, realizing continuous load change process, and enhancing operational convenience. BRIEF DESCRIPTION OF THE DRAWINGS

[0010] Figure 1 It is a schematic diagram of the overall structure of the utility model;

[0011] Figure 2 It is the front view of the utility model;

[0012] Figure 3 It is a left view of the utility model.

[0013] In the figure: 1. Loading motor; 2. Sliding module; 3. Displacement sensor; 4. Grating ruler; 5. Limit sensor; 6. Loading mounting seat; 7. Pressure sensor; 8. Loading connecting rod; 9. Pressure needle; 10. Connector; 11. Mounting base plate; 12. Screw rod; 13. Slide rail; 14. Slider; 15. Connector I; 16. Bracket. DETAILED DESCRIPTION

[0014] In order to make the technical means for realizing the utility model, creative features, objectives and effects easy to understand, the utility model is further explained below in conjunction with specific diagrams. In the description of the utility model, it should be noted that, unless otherwise clearly stipulated and limited, the terms "installation", "connection" and "connection" should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, an integral connection or a mechanical connection, or an electrical connection; it can be a direct connection, or an indirect connection through an intermediate medium, or it can be internal communication between two components.

[0015] Example 1

[0016] like Figure 1-3The shown device is a stepless continuous load variable mechanism with real-time feedback of displacement and load, comprising a loading motor 1, a sliding module 2, a loading mounting seat 6 and a mounting base plate 11, on which the sliding module 2 is mounted, the input end of the sliding module 2 is connected to the loading motor 1, and the output end of the sliding module 2 is connected to the loading mounting seat 6. When the loading motor 1 is started, the sliding module 2 can be driven to move up and down, thereby driving the loading mounting seat 6 to move up and down, a loading conduction mechanism is mounted on the loading mounting seat 6, and a detection unit for obtaining displacement feedback is provided on the loading mounting seat 6.

[0017] In this embodiment, the loading transmission mechanism includes a pressure sensor 7, a loading connecting rod 8, a pressure needle 9 and a connecting piece 10. The loading mounting seat 6 is connected to the pressure sensor 7 through the connecting piece 10. The lower end of the pressure sensor 7 is connected to the loading connecting rod 8. The lower end of the loading connecting rod 8 is connected to the pressure needle 9. The force is applied by the loading motor 1, and the pressure needle 9 is driven to reciprocate by the sliding module 2. The force is applied to the object to be measured by the loading mounting seat 6, and the force data is obtained by the pressure sensor 7. The application and data feedback of small force to large force are realized. The force is stably transmitted by the loading connecting rod 8, and loading can be implemented by the pressure needle 9.

[0018] Furthermore, the sliding module 2 includes a screw rod 12, a slide rail 13 and a slider 14. The screw rod 12 is installed on the mounting base plate 11. The slide rail 13 is located on one side of the screw rod 12. The slide rail 13 is connected to the mounting base plate 11. The slider 14 is connected to the loading mounting seat 6. The slider 14 is slidably connected to the slide rail 13. The side of the loading mounting seat 6 away from the slide rail 13 is connected with a connecting piece Ⅰ15. The connecting piece Ⅰ15 is sleeved on the outer wall of the screw rod 12. The top of the mounting base plate 11 is connected to the bracket 16. The loading motor 1 is installed on the bracket 16. The screw rod 12 is connected to the loading motor 1. After the loading motor 1 is started, it drives the screw rod 12 to rotate. The connecting piece Ⅰ15 moves up and down along the outer wall of the screw rod 12, driving the loading mounting seat 6 to move up and down. At this time, the slider 14 installed on one side of the loading mounting seat 6 will move along the slide rail 13, so that the loading mounting seat 6 will not shake left and right when sliding. Limit sensors 5 are provided at both ends of the slide rail 13. When the slider 14 contacts the limit sensor 5 when moving up and down, the slider 14 will stop, so that the slider 14 can only slide between the two limit sensors 5, and the slider 14 is limited to prevent it from sliding out of the slide rail 13, thereby ensuring the verticality and stability of the up and down movement of the pressure needle 9 and making the load change process more continuous.

[0019] Example 2

[0020] A further improvement on the basis of Example 1 is that Figure 1A stepless continuous load changing mechanism device with real-time feedback of displacement and load is shown, and the detection unit includes a displacement sensor 3 and a grating ruler 4. The displacement sensor 3 is installed between the loading mounting seat 6 and the pressure sensor 7, and the grating ruler 4 is installed on the mounting base plate 11. The displacement is fed back in real time by the displacement sensor 3 in cooperation with the grating ruler 4, so that accurate feedback can be obtained during the load changing process, thereby improving the adjustment accuracy.

[0021] The process flow and working principle of the utility model are as follows: the device starts the loading motor 1 to drive the sliding module 2 to drive the loading mounting seat 6 to move up and down. The up and down movement of the loading mounting seat 6 will drive the loading connecting rod 8 and the pressure needle 9 to move up and down. The grating ruler 4 and the displacement sensor 3 can be used to perform real-time displacement feedback. The pressure sensor 7 is used to realize the application and data feedback of small force values ​​to large force values, so that accurate feedback can be obtained during the load change process, and the adjustment accuracy is improved. By installing the slide rail 13 on the installation base plate 11 and the slider 14 on the loading mounting seat 6, due to the sliding cooperation between the slider 14 and the slide rail 13, the loading mounting seat 6 can only move up and down along the slide rail 13, and then limit sensors 5 are respectively arranged at both ends of the slide rail 13, so that the slider 14 will stop moving when it contacts the limit sensor 5, and the slider 14 is limited to ensure the verticality and stability of the up and down movement of the pressure needle, so that the load change process is more continuous, which has the effects of improving the load change accuracy, realizing the continuous load change process, and enhancing the portability of operation.

[0022] Finally, it should be noted that the above is only a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art can still modify the technical solutions described in the aforementioned embodiments or make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.

Claims

1. A stepless continuous load-changing mechanism with real-time feedback of displacement and load, comprising a loading motor (1), a sliding module (2), a loading mounting seat (6) and a mounting base plate (11), characterized in that: A sliding module (2) is mounted on the mounting base plate (11); an input end of the sliding module (2) is connected to a loading motor (1); an output end of the sliding module (2) is connected to a loading mounting seat (6); a loading conduction mechanism is mounted on the loading mounting seat (6); and a detection unit for obtaining displacement feedback is provided on the loading mounting seat (6).

2. A stepless continuous load-changing mechanism with real-time feedback of displacement and load according to claim 1, characterized in that: The loading transmission mechanism comprises a pressure sensor (7), a loading connecting rod (8), a pressure needle (9) and a connecting piece (10); the loading mounting seat (6) is connected to the pressure sensor (7) via the connecting piece (10); the lower end of the pressure sensor (7) is connected to the loading connecting rod (8); and the lower end of the loading connecting rod (8) is connected to the pressure needle (9).

3. The stepless continuous load changing mechanism device with real-time feedback of displacement and load according to claim 1, characterized in that: The sliding module (2) comprises a screw (12), a slide rail (13) and a slider (14); the screw (12) is mounted on a mounting base plate (11); the slide rail (13) is located on one side of the screw (12); the slide rail (13) is connected to the mounting base plate (11); the slider (14) is connected to a loading mounting seat (6); the slider (14) is slidably connected to the slide rail (13); a connecting member I (15) is connected to a side of the loading mounting seat (6) away from the slide rail (13); the connecting member I (15) is sleeved on an outer wall of the screw (12); the top of the mounting base plate (11) is connected to a bracket (16); the loading motor (1) is mounted on the bracket (16); and the screw (12) is connected to the loading motor (1).

4. The stepless continuous load-changing mechanism device with real-time feedback of displacement and load according to claim 1, characterized in that: The detection unit comprises a displacement sensor (3) and a grating ruler (4), wherein the displacement sensor (3) is mounted between a loading mounting seat (6) and a pressure sensor (7), and the grating ruler (4) is mounted on a mounting base plate (11).

5. The stepless continuous load-changing mechanism device with real-time feedback of displacement and load according to claim 3, characterized in that: Limit sensors (5) are provided at both ends of the slide rail (13).