Drying device for preparing double-color cationic polyester cashmere-like composite yarn

By designing heating components and stirring components in a precrystallization dryer, the problem of uneven contact between crystalline materials and hot air in traditional dryers is solved, and uniform drying and efficient drying of crystalline materials is achieved.

CN222651881UActive Publication Date: 2025-03-21ZHEJIANG LAN AO TEXTILE CO LTD
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Patent Information

Application Number
CN202421380808.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-17
Publication Date
2025-03-21
Estimated Expiration
2034-06-17

AI Technical Summary

Technical Problem

In traditional precrystallization dryers, the hot air inlet is fixed at the bottom of the mixing chamber, resulting in uneven contact between the crystalline material and the hot air, resulting in uneven drying.

Method used

A precrystal dryer including a drying tank, an inlet port, and an exhaust port is designed, and a heating assembly and a stirring assembly are provided. The heating assembly realizes uniform heating of the materials inside the drying tank through the main airflow pipe, the shunt pipe, the annular heating pipe and the arc-shaped communication pipe. The mixing assembly ensures sufficient stirring of the material by driving the motor, rotary shaft and L-shaped stirring sheet.

Benefits of technology

Through the cooperation of multiple groups of vertically distributed annular heating pipes and a stirring assembly, uniform heating and drying of crystalline materials is achieved, drying efficiency is improved, and uneven drying is avoided.

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Abstract

The utility model discloses a drying device for preparing double-color cationic polyester cashmere-like composite yarns, which relates to the technical field of drying devices, and comprises a pre-crystallization drying machine consisting of a drying tank, a feed port and an exhaust port, a heating component extending into the drying tank is arranged on one side of the outer part of the drying tank, and the heating component is arranged on the other side of the outer part of the drying tank. The heating assembly is used for uniformly heating materials in the drying tank, a stirring assembly extending into the drying tank is arranged at the top of the drying tank, and the stirring assembly is used for stirring the materials. According to the utility model, the heating assembly is arranged to realize rapid heating and drying of the crystallized material, and compared with a traditional structure with only a single hot air inlet, the plurality of groups of vertically distributed annular heating pipes can enable the contact between hot air and the crystallized material to be more uniform and sufficient, so that uniform drying of the crystallized material is realized, and the drying efficiency is improved. And the drying efficiency can be further improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of drying devices, in particular to a drying device used for preparing double-color cationic polyester cashmere-like composite yarns. Background Art

[0002] Cationic polyester composite yarn is made of cationic dyeable polyester and ordinary polyester through plying and stretching. During the process, uneven air entanglement is used to produce varying lengths of pitches. After weaving, two colors will alternate on the surface of the fabric. Different cationic ratios can achieve different two-color effects, such as different colors, light and dark colors, white space, etc. Different product specifications and interweaving methods can obtain different stripes, plaids, jacquards and other two-color effects, making the fabric style more diversified.

[0003] According to the Chinese invention publication number: CN103225117A, a polyester cationic composite yarn spinning method is disclosed, PET slices and cationic slices are respectively subjected to a silo, pre-crystallization, drying, extrusion melting, and filtering to obtain respective melts, and after the two melts enter the same spinning box, one path is subjected to a metering pump, spinning, side blowing, bundling and oiling, and a wire guide to obtain polyester filaments, and the other path is subjected to a metering pump, spinning, side blowing, bundling and oiling, and hot mixing to obtain cationic filaments, and the obtained polyester filaments and the obtained cationic filaments are directly mixed, drawn, and meshed through a common meshing device, and the polyester cationic composite yarn is obtained after winding.

[0004] In the preparation process of the above-mentioned cationic polyester composite yarn, a pre-crystallization dryer is required to dry the PET slices and cationic slice crystals. The hot air inlet of the traditional pre-crystallization dryer is fixed at one end of the bottom of the mixing bin, and the crystallized material is not evenly contacted with the hot air. Although the mixing bin is provided with a stirring mechanism, uneven drying still occurs. Based on this, a drying device for the preparation of two-color cationic polyester cashmere-like composite yarn is provided. Utility Model Content

[0005] The purpose of the utility model is to provide a drying device for preparing double-color cationic polyester cashmere-like composite yarn in order to solve the above-mentioned background problems.

[0006] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a drying device for preparing two-color cationic polyester cashmere-like composite yarn, comprising a pre-crystallization dryer composed of a drying tank, a feed inlet, and an exhaust port, wherein the feed inlet and the exhaust port are symmetrically installed on the top of the drying tank and are in conduction with the inner cavity of the drying tank, a heating component extending to the inside of the drying tank is arranged on one side of the outside of the drying tank, and the heating component is used to achieve uniform heating operation of the material inside the drying tank, and a stirring component extending to the inside of the drying tank is arranged on the top of the drying tank, and the stirring component is used to stir the material;

[0007] The heating assembly includes a main air flow pipe, a diverter pipe, an annular heating pipe, and an air inlet;

[0008] The main airflow pipe is distributed on one side of the outside of the drying tank, and a plurality of the branch pipes are provided. The plurality of branch pipes are evenly distributed vertically and fixed on one side of the main airflow pipe and penetrate into the interior of the drying tank;

[0009] The annular heating tube is distributed inside the drying tank and is connected to the shunt tube. The air inlet is opened at the bottom of the annular heating tube. External hot air is injected into the drying tank through a channel composed of the main air flow pipe, the shunt tube, the annular heating tube and the air inlet, so as to heat the material inside the drying tank.

[0010] As a further solution of the utility model: the heating assembly further includes an arc-shaped connecting pipe;

[0011] The annular heating tubes are provided in multiple groups, and the multiple groups of annular heating tubes are evenly distributed inside the drying tank along the vertical direction;

[0012] Each group of the annular heating tubes includes a plurality of annular heating tubes whose inner ring diameters decrease successively, and the plurality of annular heating tubes are distributed sequentially from the inner limit position. The arc-shaped connecting tube is fixed to the top of two adjacent annular heating tubes and is connected to the two annular heating tubes, so as to realize the circulation of hot air in the plurality of annular heating tubes.

[0013] As a further solution of the utility model: the arc-shaped connecting pipe has an arc-shaped structure, and a plurality of arc-shaped connecting pipes are arranged in a ring shape between the two annular heating pipes.

[0014] As a further solution of the utility model: a plurality of evenly distributed annular air inlet holes are provided at the bottom of a single annular heating tube, and the aperture of the air inlet holes is smaller than the size of the material particles.

[0015] As a further solution of the utility model: the stirring assembly includes a driving motor, a rotating shaft, and an L-shaped stirring blade;

[0016] The driving motor is installed at the center of the top of the drying tank, the rotating shaft is fixed to the output end of the driving motor and penetrates into the drying tank, and the L-shaped stirring blade is fixed to the outside of the rotating shaft;

[0017] The L-shaped stirring blades are provided in multiple groups and are evenly distributed in the vertical direction. Each group of the L-shaped stirring blades includes multiple L-shaped stirring blades with increasing horizontal lengths in sequence, and the multiple L-shaped stirring blades are distributed in a ring shape.

[0018] Compared with the prior art, the beneficial effects of the utility model are:

[0019] By setting up a heating component, rapid heating and drying of the crystallized material can be achieved. Compared with the traditional structure with only a single hot air inlet, multiple groups of vertically distributed annular heating tubes can make the contact between hot air and the crystallized material more uniform and sufficient, thereby achieving uniform drying of the crystallized material and further improving the drying efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] Figure 1 It is a schematic diagram of the structure of the utility model;

[0021] Figure 2 It is a structural sectional view of the utility model;

[0022] Figure 3 This is another perspective view of the cross-section of the present invention.

[0023] In the figure: 1. pre-crystallization dryer; 101. drying tank; 102. feed port; 103. exhaust port; 2. heating component; 201. main air flow pipe; 202. branch pipe; 203. annular heating pipe; 204. arc connecting pipe; 205. air inlet; 3. stirring component; 301. drive motor; 302. rotating shaft; 303. L-shaped stirring blade. DETAILED DESCRIPTION

[0024] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0025] See also Figures 1 to 3 In an embodiment of the utility model, a drying device for preparing a two-color cationic polyester cashmere-like composite yarn comprises a pre-crystallization dryer 1 composed of a drying tank 101, a feed port 102, and an exhaust port 103. The feed port 102 and the exhaust port 103 are symmetrically installed on the top of the drying tank 101 and are connected to the inner cavity of the drying tank 101. A heating component 2 extending to the inside of the drying tank 101 is provided on one side of the outside of the drying tank 101. The heating component 2 is used to achieve uniform heating of the material inside the drying tank 101. A stirring component 3 extending to the inside of the drying tank 101 is provided on the top of the drying tank 101. The stirring component 3 is used to stir the material.

[0026] The heating assembly 2 includes a main air flow pipe 201, a flow distribution pipe 202, an annular heating pipe 203, and an air inlet 205;

[0027] The main airflow pipe 201 is distributed on one side of the drying tank 101, and a plurality of branch pipes 202 are provided. The plurality of branch pipes 202 are evenly distributed vertically and fixed on one side of the main airflow pipe 201 and penetrate into the drying tank 101.

[0028] The annular heating pipe 203 is distributed inside the drying tank 101 and is connected to the shunt pipe 202. The air inlet 205 is provided at the bottom of the annular heating pipe 203. External hot air is injected into the drying tank 101 through the channel formed by the main air flow pipe 201, the shunt pipe 202, the annular heating pipe 203 and the air inlet 205, so as to heat the material inside the drying tank 101.

[0029] The heating assembly 2 also includes an arc-shaped connecting pipe 204;

[0030] There are multiple groups of annular heating tubes 203, and the multiple groups of annular heating tubes 203 are evenly distributed inside the drying tank 101 along the vertical direction;

[0031] Each group of annular heating tubes 203 includes a plurality of annular heating tubes 203 with inner ring diameters decreasing in sequence, and the plurality of annular heating tubes 203 are sequentially distributed from the inner limit, and an arc-shaped connecting tube 204 is fixed to the top of two adjacent annular heating tubes 203 and is in communication with the two annular heating tubes 203, so as to realize the circulation of hot gas in the plurality of annular heating tubes 203;

[0032] The stirring assembly 3 includes a driving motor 301, a rotating shaft 302, and an L-shaped stirring blade 303;

[0033] The driving motor 301 is installed at the center of the top of the drying tank 101, the rotating shaft 302 is fixed to the output end of the driving motor 301 and penetrates into the drying tank 101, and the L-shaped stirring blade 303 is fixed to the outside of the rotating shaft 302;

[0034] There are multiple groups of L-shaped stirring blades 303 evenly distributed in the vertical direction. Each group of L-shaped stirring blades 303 includes multiple L-shaped stirring blades 303 with increasing horizontal lengths, and the multiple L-shaped stirring blades 303 are distributed in a ring shape.

[0035] In this embodiment: it should be supplemented that: the exhaust port 102 is connected to the input end of the external dehumidifier through a pipeline, the output end of the external dehumidifier is connected to the input end of the hot air blower, the output end of the hot air blower is connected to the main air flow pipe 201, the bottom of the main air flow pipe 201 is blocked, and a discharge valve is installed at the bottom of the drying tank 101 to facilitate the subsequent discharge operation;

[0036] When drying the PET slices and cationic slice crystallization materials, the crystallization materials are added into the drying tank 101 through the feed port 102. At the same time, the hot air blower is operated to transport the hot air into the main air flow pipe 201, and flows into the outermost annular heating pipe 203 through multiple branch pipes 202, and then flows into the annular heating pipe 203 through the arc connecting pipe 204, and enters the drying tank 101 through the air inlet 205. In this process, the hot air flowing in the annular heating pipe 203 and the arc connecting pipe 204 can exchange heat with the crystallization materials in the drying tank 101 through the pipe wall, and the hot air entering the drying tank 101 through the air inlet 205 can be further diffused to exchange heat with more crystallization materials, thereby realizing the drying operation of the crystallization materials;

[0037] At the same time, the driving motor 201 runs synchronously, and the driving motor 201 drives the L-shaped stirring blade 303 to rotate synchronously through the rotating shaft 302. The L-shaped stirring blade 303 stirs the crystallized material, so that the crystallized material is more fully in contact with the hot air, and the water vapor generated by the heating can flow upward along the gaps between the crystallized materials better, and finally discharged through the exhaust port 103;

[0038] The coordination of the above multiple parts can realize rapid heating and drying of the crystallized material. Compared with the traditional structure with only a single hot air inlet, the multiple groups of vertically distributed annular heating tubes 203 can make the contact between the hot air and the crystallized material more uniform and sufficient, thereby realizing uniform drying of the crystallized material and further improving the drying efficiency.

[0039] Please refer to Figures 2-3 The arc-shaped connecting pipe 204 is an arc-shaped structure, and a plurality of arc-shaped connecting pipes 204 are arranged in an annular shape between the two annular heating pipes 203;

[0040] A plurality of evenly distributed annular air inlet holes 205 are provided at the bottom of the single annular heating tube 203, and the aperture of the air inlet hole 205 is smaller than the size of the material particles.

[0041] In this embodiment, the arc-shaped connecting pipe 204 has an arc-shaped structure, so that the contact area between the arc-shaped connecting pipe 204 and the crystallized material is larger, thereby assisting in enhancing the heating and drying of the crystallized material. The multiple air inlet holes 205 are provided to allow the hot air to be evenly diffused into the drying tank 101, thereby achieving uniform drying of the crystallized material. In addition, the air inlet holes 205 are distributed downward and the aperture is smaller than the particle size of the material, which can effectively prevent the crystallized material from clogging the air inlet holes 205.

[0042] What is described above is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes within the technical scope disclosed by the present invention according to the technical scheme and the utility model concept of the present invention, which should be covered by the protection scope of the present invention.

Claims

1. A drying device for preparing a two-color cationic polyester cashmere-like composite yarn, comprising a pre-crystallization dryer (1) consisting of a drying tank (101), a feed inlet (102), and an exhaust port (103), wherein the feed inlet (102) and the exhaust port (103) are symmetrically mounted on the top of the drying tank (101) and are in communication with the inner cavity of the drying tank (101), characterized in that: A heating component (2) extending into the interior of the drying tank (101) is provided on one side of the exterior of the drying tank (101), and the heating component (2) is used to evenly heat the material inside the drying tank (101); a stirring component (3) extending into the interior of the drying tank (101) is provided on the top of the drying tank (101), and the stirring component (3) is used to stir the material; The heating assembly (2) comprises a main air flow pipe (201), a flow distribution pipe (202), an annular heating pipe (203), and an air inlet hole (205); The main airflow pipe (201) is distributed on one side of the outside of the drying tank (101), and a plurality of the branch pipes (202) are provided. The plurality of branch pipes (202) are evenly distributed vertically and fixed on one side of the main airflow pipe (201) and penetrate into the interior of the drying tank (101); The annular heating tube (203) is distributed inside the drying tank (101) and is connected to and communicates with the shunt tube (202). The air inlet (205) is provided at the bottom of the annular heating tube (203). External hot air is injected into the interior of the drying tank (101) through a channel formed by the main air flow tube (201), the shunt tube (202), the annular heating tube (203) and the air inlet (205), so as to heat the material inside the drying tank (101).

2. A drying device for preparing two-color cationic polyester cashmere-like composite yarn according to claim 1, characterized in that: The heating component (2) also includes an arc-shaped connecting pipe (204); The annular heating tubes (203) are provided in multiple groups, and the multiple groups of the annular heating tubes (203) are evenly distributed inside the drying tank (101) along the vertical direction; Each group of the annular heating tubes (203) comprises a plurality of annular heating tubes (203) whose inner ring diameters decrease in sequence, and the plurality of annular heating tubes (203) are distributed in sequence from an inner limit position, and the arc-shaped connecting tube (204) is fixed to the tops of two adjacent annular heating tubes (203) and is in communication with the two annular heating tubes (203), so as to realize the circulation of hot gas in the plurality of annular heating tubes (203).

3. A drying device for preparing two-color cationic polyester cashmere-like composite yarn according to claim 2, characterized in that: The arc-shaped connecting tube (204) has an arc-shaped structure, and a plurality of arc-shaped connecting tubes (204) are arranged in a ring shape between the two annular heating tubes (203).

4. A drying device for preparing two-color cationic polyester cashmere-like composite yarn according to claim 2, characterized in that: A plurality of evenly distributed annular air inlet holes (205) are provided at the bottom of a single annular heating tube (203), and the diameter of the air inlet holes (205) is smaller than the size of the material particles.

5. A drying device for preparing two-color cationic polyester cashmere-like composite yarn according to claim 2, characterized in that: The stirring assembly (3) comprises a driving motor (301), a rotating shaft (302), and an L-shaped stirring blade (303); The driving motor (301) is installed at the top center of the drying tank (101), the rotating shaft (302) is fixed to the output end of the driving motor (301) and penetrates into the drying tank (101), and the L-shaped stirring blade (303) is fixed to the outside of the rotating shaft (302); The L-shaped stirring blades (303) are provided in multiple groups and are evenly distributed in the vertical direction, each group of the L-shaped stirring blades (303) comprises multiple L-shaped stirring blades (303) with increasing lengths of horizontal parts, and the multiple L-shaped stirring blades (303) are distributed in a ring shape.

Citation Information

Patent Citations

  • Spinning method for polyester cationic composite yarns

    CN103225117A