Pneumatic filling equipment of four-tube reduction furnace
By designing a pneumatic packing equipment including cylinders and air compressors, the problem of difficulty in adjusting the discharge port height of traditional equipment is solved, and efficient control of flexible packing and raw material usage of four-tube reduction furnaces of different heights is achieved.
Patent Information
- Application Number
- CN202421410564.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-20
- Publication Date
- 2025-03-21
- Estimated Expiration
- 2034-06-20
AI Technical Summary
Traditional filler equipment is difficult to flexibly adjust the height of the discharge port and cannot adapt to four-pipe reduction furnaces of different heights.
A pneumatic packing device including a mobile trolley, a packing mechanism, a regulating mechanism and a central controller is designed. The piston rod is driven by the cylinder to drive the discharge frame and the sliding frame to slide, and combined with the air compressor to drive the sliding plate to lift upwards, achieving efficient filling of raw materials.
It realizes flexible fillers for four-pipe reduction furnaces of different heights, improving the flexibility of height adjustment of filler equipment and controllability of raw material usage.
Smart Images

Figure CN222651931U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of pneumatic filling, in particular to a pneumatic filling device for a four-tube reduction furnace. Background Art
[0002] The function of the reduction furnace is to reduce metal oxides into metals. It is usually used to refine steel, ferroalloys, manganese alloys, etc. The reduction reaction requires high temperature, high pressure and a certain reducing agent. The reduction furnace plays an important role in it. By burning fuel, high temperature and high pressure gas flow is generated to transport the reducing agent to the surface of the material to reduce the oxides into metals. Therefore, the structure of the reduction furnace and the design of the control system are crucial to the effective reduction reaction.
[0003] Traditional filling equipment usually lacks the function of precise control and adjustment of reduction furnaces at different heights. For example, a fixed filling mechanism can often only work at a certain height, and it is difficult to flexibly cope with furnaces at different heights. Therefore, there is a problem of inconvenience in adjusting the height of the discharge port. Utility Model Content
[0004] The main purpose of the utility model is to provide a pneumatic filling device for a four-tube reduction furnace, which can effectively solve the problems raised in the background technology.
[0005] In order to achieve the above purpose, the technical solution adopted by the utility model is:
[0006] A pneumatic filling device for a four-tube reduction furnace comprises a mobile cart, a filling mechanism, an adjustment mechanism and a central controller, wherein the filling mechanism is fixedly connected to the upper surface of the mobile cart, the adjustment mechanism is slidably connected to the outer surface of the filling mechanism, the central controller is fixedly connected to the outer surface of the mobile cart, the filling mechanism comprises a storage bin fixedly connected to the upper surface of the mobile cart, and a sliding plate is slidably connected to the inner wall of the storage bin;
[0007] A discharge port is provided on the upper part of the outer surface of the storage bin, and a pressure relief valve is fixedly connected to the outer surface of the storage bin;
[0008] The adjustment mechanism comprises a sliding frame slidably connected to the outer surface of the storage bin, and a discharging frame is fixedly connected to the lower surface of the sliding frame;
[0009] Furthermore, the adjustment mechanism further comprises a groove rod fixedly connected to the outer surface of the storage bin, and the outer surface of the sliding frame is fixedly connected to a sliding block, and the outer surface of the sliding block is slidably connected to the outer surface of the groove rod;
[0010] Furthermore, a cylinder is fixedly connected to the upper surface of the mobile cart, a piston rod is slidably connected to the inner wall of the cylinder, and the upper end of the piston rod is fixedly connected to the lower surface of the discharge frame;
[0011] Furthermore, the filling mechanism also includes an air compressor fixedly connected to the upper surface of the mobile cart, the output port of the air compressor is fixedly connected to a pipeline, and the other end of the pipeline extends to the inner wall of the storage bin;
[0012] Furthermore, a transparent plate is embedded in the outer surface of the storage bin, and scale lines are engraved on the outer surface of the storage bin;
[0013] Furthermore, a cushion block is fixedly connected to the lower surface of the sliding plate, an outer surface of the cushion block is slidably connected to the inner wall of the storage bin, and a sealing block is threadedly connected to the upper surface of the storage bin;
[0014] Compared with the prior art, the utility model has the following beneficial effects:
[0015] 1. The piston rod can slide up and down through the cylinder. The sliding of the piston rod drives the discharging frame and the sliding frame to slide on the outer surface of the groove rod. At the same time, the sliding block slides on the outer surface of the groove rod to prevent the sliding frame and the storage bin from separating, thereby facilitating the filling of the four-tube reduction furnace at different heights.
[0016] 2. By starting the air compressor, the air compressor delivers compressed air to the storage bin, so that the air can push up the sliding plate, and then the sliding plate drives the raw materials to move upward. The raw materials are discharged from the discharge port opened on the outer surface of the storage bin and fall into the sliding frame. Under the action of gravity, they fall into the discharge frame. The transparent plate and scale lines are used to facilitate observation of the amount of raw materials in the storage bin. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 It is a schematic diagram of the overall structure of the utility model;
[0018] Figure 2 It is a schematic diagram of the front cross-sectional structure of the overall structure of the utility model;
[0019] Figure 3 It is a schematic diagram of the side cross-sectional structure of the overall structure of the utility model;
[0020] Figure 4 It is a schematic diagram of a top view cross-sectional structure of the overall structure of the utility model.
[0021] In the figure: 1. Mobile cart; 2. Filling mechanism; 201. Scale line; 202. Transparent plate; 203. Sealing block; 204. Pressure relief valve; 205. Air compressor; 206. Pipeline; 207. Storage bin; 208. Sliding plate; 209. Pad; 3. Adjusting mechanism; 301. Discharging frame; 302. Cylinder; 303. Grooved rod; 304. Sliding frame; 305. Sliding block; 306. Piston rod; 4. Central controller. DETAILED DESCRIPTION
[0022] In order to make the technical means, creative features, objectives and effects achieved by the present invention easy to understand, the present invention is further described below in conjunction with specific implementation methods.
[0023] like Figure 1 - Figure 4 As shown, a pneumatic filling device for a four-tube reduction furnace includes a mobile cart 1, a filling mechanism 2, an adjusting mechanism 3 and a central controller 4, the filling mechanism 2 is fixedly connected to the upper surface of the mobile cart 1, the adjusting mechanism 3 is slidably connected to the outer surface of the filling mechanism 2, the central controller 4 is fixedly connected to the outer surface of the mobile cart 1, the filling mechanism 2 includes a storage bin 207 fixedly connected to the upper surface of the mobile cart 1, the inner wall of the storage bin 207 is slidably connected to a sliding plate 208, a discharge port is opened on the upper outer surface of the storage bin 207, and a pressure relief valve 204 is fixedly connected to the outer surface of the storage bin 207.
[0024] In order to fill the four-tube reduction furnace of different heights, the adjusting mechanism 3 includes a sliding frame 304 slidably connected to the outer surface of the storage bin 207, and the lower surface of the sliding frame 304 is fixedly connected to the discharge frame 301. The adjusting mechanism 3 also includes a groove rod 303 fixedly connected to the outer surface of the storage bin 207, and the outer surface of the sliding frame 304 is fixedly connected to the sliding block 305, and the outer surface of the sliding block 305 is slidably connected to the outer surface of the groove rod 303. The sliding block 305 allows the sliding frame 304 to slide along the outer surface of the groove rod 303, which is convenient for limiting the sliding frame 304, wherein the upper surface of the mobile cart 1 is fixedly connected to the cylinder 302, and the inner wall of the cylinder 302 is slidably connected to the piston rod 306, and the upper end of the piston rod 306 is fixedly connected to the lower surface of the discharge frame 301.
[0025] It is worth mentioning that the piston rod 306 can drive the discharge frame 301 to slide up and down along the direction of the groove rod 303 through the cylinder 302, thereby facilitating the filling of the four-tube reduction furnace at different heights.
[0026] In order to control the amount of raw materials, the filling mechanism 2 also includes an air compressor 205 fixedly connected to the upper surface of the mobile cart 1, and the output port of the air compressor 205 is fixedly connected to a pipe 206, and the other end of the pipe 206 extends to the inner wall of the storage bin 207. By starting the air compressor 205, the air compressor 205 transmits the compressed gas to the storage bin 207, so that the sliding plate 208 can slide on the inner wall of the storage bin 207, so that the raw materials above the sliding plate 208 can overflow from the discharge port, wherein the storage bin A transparent plate 202 is embedded in the outer surface of the storage bin 207, and scale lines 201 are engraved on the outer surface of the storage bin 207. The transparent plate 202 and the scale lines 201 make it easy to observe the amount of raw materials in the storage bin 207. A pad 209 is fixedly connected to the lower surface of the sliding plate 208, and the outer surface of the pad 209 is slidably connected to the inner wall of the storage bin 207. A sealing block 203 is threadedly connected to the upper surface of the storage bin 207. The pad 209 makes it easy to prevent the sliding plate 208 from blocking the pipeline 206 and the pressure relief valve 204.
[0027] It is worth mentioning that by starting the air compressor 205, the air compressor 205 delivers compressed air to the storage bin 207, so that the air can push the sliding plate 208 upward, and then the sliding plate 208 drives the raw materials to move upward, and the raw materials are discharged from the discharge port opened on the outer surface of the storage bin 207 and fall into the sliding frame 304, and fall into the discharge frame 301 under the action of gravity. The transparent plate 202 and the scale line 201 make it easy to observe the amount of raw materials in the storage bin 207.
[0028] Working principle: By starting the air compressor 205, the air compressor 205 delivers compressed air to the storage bin 207, so that the air can push the sliding plate 208 upward, and then the sliding plate 208 drives the raw materials to move upward, and the raw materials are discharged from the discharge port opened on the outer surface of the storage bin 207 and fall into the sliding frame 304, and fall into the discharge frame 301 under the action of gravity, so as to facilitate the addition of raw materials to the four-tube reduction furnace, and the piston rod 306 can slide up and down through the cylinder 302. The sliding of the piston rod 306 drives the discharge frame 301 and the sliding frame 304 to slide on the outer surface of the groove rod 303, and at the same time, the sliding block 305 slides on the outer surface of the groove rod 303, so as to prevent the sliding frame 304 and the storage bin 207 from separating, so as to facilitate the filling of the four-tube reduction furnace at different heights.
[0029] It should be noted that, in this article, relational terms such as first and second (number one, number two), etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. However, the terms "include", "comprises" or any other variations are intended to cover non-exclusive inclusion, so that a process, method, article or device that includes a series of elements includes not only those elements, but also other elements that are not explicitly listed, or include elements that are inherent to such process, method, article or device. In the absence of more restrictions, the elements defined by the sentence "including one..." do not exclude the existence of other identical elements in the process, method, article or device that includes the elements.
[0030] The above shows and describes the basic principle and main features of the utility model and the advantages of the utility model. Those skilled in the art should understand that the utility model is not limited by the above embodiments. The above embodiments and descriptions are only for explaining the principle of the utility model. Without departing from the spirit and scope of the utility model, the utility model may have various changes and improvements, which fall within the scope of the utility model to be protected. The scope of protection claimed by the utility model is defined by the attached claims and their equivalents.
Claims
1. A pneumatic filling device for a four-tube reduction furnace, comprising a mobile cart (1), a filling mechanism (2), an adjustment mechanism (3) and a central controller (4), wherein the filling mechanism (2) is fixedly connected to the upper surface of the mobile cart (1), the adjustment mechanism (3) is slidably connected to the outer surface of the filling mechanism (2), and the central controller (4) is fixedly connected to the outer surface of the mobile cart (1), characterized in that: The filling mechanism (2) comprises a material storage bin (207) fixedly connected to the upper surface of the mobile cart (1), and a sliding plate (208) is slidably connected to the inner wall of the material storage bin (207); A discharge port is provided on the upper side of the outer surface of the storage bin (207), and a pressure relief valve (204) is fixedly connected to the outer surface of the storage bin (207); The adjustment mechanism (3) comprises a sliding frame (304) slidably connected to the outer surface of the material storage bin (207), and a discharging frame (301) is fixedly connected to the lower surface of the sliding frame (304).
2. The pneumatic filling device for a four-tube reduction furnace according to claim 1, characterized in that: The adjustment mechanism (3) further comprises a groove rod (303) fixedly connected to the outer surface of the storage bin (207), and a sliding block (305) is fixedly connected to the outer surface of the sliding frame (304), and the outer surface of the sliding block (305) is slidably connected to the outer surface of the groove rod (303).
3. The pneumatic filling device for a four-tube reduction furnace according to claim 2, characterized in that: The upper surface of the mobile cart (1) is fixedly connected to a cylinder (302), the inner wall of the cylinder (302) is slidably connected to a piston rod (306), and the upper end of the piston rod (306) is fixedly connected to the lower surface of the discharge frame (301).
4. The pneumatic filling device for a four-tube reduction furnace according to claim 3 is characterized in that: The filling mechanism (2) further comprises an air compressor (205) fixedly connected to the upper surface of the mobile cart (1), the output port of the air compressor (205) being fixedly connected to a pipe (206), the other end of the pipe (206) extending to the inner wall of the storage bin (207).
5. The pneumatic filling device for a four-tube reduction furnace according to claim 4, characterized in that: A transparent plate (202) is embedded in the outer surface of the material storage bin (207), and scale lines (201) are engraved on the outer surface of the material storage bin (207).
6. The pneumatic filling device for a four-tube reduction furnace according to claim 5, characterized in that: A cushion block (209) is fixedly connected to the lower surface of the sliding plate (208), an outer surface of the cushion block (209) is slidably connected to the inner wall of the material storage bin (207), and a sealing block (203) is threadedly connected to the upper surface of the material storage bin (207).