Detection device for sodium carbonate production

By designing a soda ash production and testing device that includes placement, screening and testing mechanisms, the problem that existing devices are difficult to screen impurities and adjust the position of the detection head during testing is solved, and automated detection and impurity screening are realized, and the accuracy and efficiency of the detection results are improved.

CN222652933UActive Publication Date: 2025-03-21JIANGSU DEBANG XINGHUA CHEM IND CO LTD
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Patent Information

Application Number
CN202421043656.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-14
Publication Date
2025-03-21
Estimated Expiration
2034-05-14

AI Technical Summary

Technical Problem

The existing soda ash production and testing device is difficult to effectively screen impurities during testing, affecting the detection results, and it is impossible to adjust the position of the detection head according to the thickness of the soda ash.

Method used

A soda ash production and testing device including a placement mechanism, a screening mechanism and a testing mechanism are designed. The placement mechanism is used to fix and support other components. The screening mechanism screens out impurities through a longitudinal conveyor motor and screen, and the detection mechanism realizes automatic detection through a transverse belt and a detection head.

Benefits of technology

Through automated detection and screening functions, the humidity of soda ash can be quickly and accurately detected, the impact of impurities on the detection results can be reduced, the intensity of manual labor can be reduced, and the accuracy of the detection results can be ensured.

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Abstract

The utility model relates to the technical field of sodium carbonate, in particular to a sodium carbonate production detection device which comprises a detection mechanism, the detection mechanism comprises a transverse plate, a telescopic cylinder is fixedly installed at the bottom of the transverse plate, a transverse belt drives another transverse roller to rotate, sodium carbonate at the top of the transverse belt is conveyed from one side to the other side, and at the moment, the telescopic cylinder is fixedly installed on the telescopic cylinder. The sliding plate drives the detection head to move, the detection head descends into sodium carbonate, the detection head electrically transmits a detection signal to the detector, the detector analyzes whether the humidity of the sodium carbonate exceeds the standard or not, if the humidity exceeds the standard, the device is immediately controlled to stop running, and if the humidity does not exceed the standard, the device stops running; through operation of the detection mechanism, whether the humidity of the sodium carbonate exceeds the standard or not can be automatically detected, manual detection is not needed, the labor intensity of workers is reduced, and the sodium carbonate is rapidly detected.
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Description

Technical Field

[0001] The utility model relates to the technical field of soda ash, in particular to a soda ash production detection device. Background Art

[0002] Soda ash, also known as sodium carbonate, is an important inorganic chemical product, widely used in glass, detergent, chemical, textile, papermaking and other industries. During the production process, the quality and purity of soda ash are extremely high. Therefore, soda ash production detection equipment is particularly important. The detection device is an instrument used to measure, analyze and monitor specific physical quantities, chemical quantities or biomass. The required detection of soda ash is carried out by using the detection equipment.

[0003] In the existing soda ash production detection device, during use, most of the soda ash may be mixed with impurities when detecting the soda ash, and the equipment is not convenient for screening the impurities, which has a certain impact on the subsequent soda ash detection. During the detection, the detection head cannot be adjusted to the appropriate position according to the required thickness of the soda ash. Therefore, a soda ash production detection device has emerged. Utility Model Content

[0004] The purpose of this section is to summarize some aspects of the embodiments of the utility model and briefly introduce some preferred embodiments. Some simplifications or omissions may be made in this section and the specification abstract and utility model name of this application to avoid blurring the purpose of this section, specification abstract and utility model name, and such simplifications or omissions cannot be used to limit the scope of the utility model.

[0005] In view of the fact that in the above-mentioned or prior art processes, most of the time when soda ash is tested, the soda ash may be doped with impurities, and the equipment is not convenient for screening the impurities, which has a certain impact on the subsequent soda ash testing. During the test, the detection head cannot be adjusted to the appropriate position according to the required thickness of the soda ash. The present utility model is proposed.

[0006] Therefore, the purpose of this utility model is to provide a soda ash production detection device.

[0007] In order to solve the above technical problems, the utility model provides the following technical solutions:

[0008] As a preferred solution of the soda ash production detection device of the utility model, it includes: a placement mechanism, the placement mechanism includes a support plate, a fixed leg is fixedly installed at the bottom of the support plate, a collection box is arranged on the opposite side of the two fixed legs, and a side plate is fixedly installed on the top of the support plate by bolts;

[0009] As a preferred solution of the soda ash production detection device of the utility model, wherein: and, a screening mechanism is arranged inside the support plate, and a detection mechanism is arranged on the opposite side of the two side plates.

[0010] As a preferred solution of the soda ash production detection device of the utility model, the detection mechanism includes a horizontal plate, a telescopic cylinder is fixedly installed on the bottom of the horizontal plate, a slide is fixedly connected to the bottom of the telescopic cylinder, and a detection head is arranged at the bottom of the slide.

[0011] As a preferred solution of the soda ash production detection device of the utility model, wherein: a detector is fixedly installed on the top of the horizontal plate, a detection motor is adapted to be installed on one side of the side plate, the output end of the detection motor is fixedly connected to a horizontal roller, and the outer surface of the horizontal roller is transmission-connected to a horizontal belt.

[0012] As a preferred solution of the soda ash production detection device of the utility model, wherein: the transverse plate is fixedly installed on the opposite side of the two side plates, the slide plate is slidably connected to the inside of the side plate, the detector is electrically connected to the detection head, the number of the transverse rollers is two, the two transverse rollers are transmission-connected through the detection head, the detection head is located on the top of the transverse belt, and the collection box is located on one side of the transverse belt.

[0013] As a preferred solution of the soda ash production detection device of the utility model, wherein: the screening mechanism includes a protective shell, a longitudinal conveying motor is adapted to be installed on one side of the protective shell, a longitudinal conveying roller is fixedly installed on the output shaft of the longitudinal conveying motor, the outer surface of the longitudinal conveying roller is transmission-connected with a longitudinal belt, the outer surface of the longitudinal belt is fixedly connected with a U-shaped plate by bolts, a feed hopper is provided on one side of the protective shell, and a discharge hopper is provided on the other side of the protective shell.

[0014] As a preferred solution of the soda ash production detection device of the utility model, wherein: a fixed plate is fixedly connected to one side of the side plate, a padding block is arranged on the top of the fixed plate, a screening motor is adapted to be installed on the top of the padding block, the output shaft of the screening motor is fixedly connected to a U-shaped shaft, a screen is arranged on the opposite side of the two side plates, a bearing is fixedly installed on one side of the screen, a rotating shaft is fixedly installed on one side of the bearing, a connecting rod is rotatably connected to the inside of the rotating shaft, and a debris discharge bucket is fixedly connected to one side of the screen.

[0015] As a preferred solution of the soda ash production detection device of the utility model, wherein: the protective shell is fixedly installed inside the support plate by bolts, the discharge hopper is located on the top of the screen, the other side of the U-shaped shaft is rotatably connected to the side plate, the connecting rod is rotatably connected to the U-shaped shaft, the impurity discharge hopper is slidably connected to the inside of the side plate, and the screen is located on the top of the transverse belt.

[0016] The beneficial effects of the soda ash production detection device of the utility model are as follows: through the operation of the detection mechanism, it is possible to automatically detect whether the moisture content of the soda ash exceeds the standard, without the need for manual detection, reducing the labor intensity of manual labor, and quickly detecting the soda ash. By using the screening mechanism, the soda ash with impurities can be screened out, without the need for manual screening. The screened soda ash is tested, reducing the influence of impurities on the moisture detection of the soda ash, and ensuring the accuracy of the test results. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] In order to more clearly illustrate the technical solutions of the embodiments of the present utility model, the following briefly introduces the drawings required for the description of the embodiments. Obviously, the drawings described below are only some embodiments of the present utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without creative labor. Among them:

[0018] Figure 1 It is an overall schematic diagram of the utility model.

[0019] Figure 2 It is a schematic diagram of the overall structure of the detection mechanism of the utility model.

[0020] Figure 3 It is a schematic diagram of the local structure of the screening mechanism of the utility model.

[0021] Figure 4 For the utility model Figure 1 Enlarged schematic diagram at point A in the middle.

[0022] Figure 5 It is an overall side view schematic diagram of the utility model.

[0023] Legend: 100, placement mechanism; 101, support plate; 102, fixed leg; 103, collection box; 104, side plate; 200, screening mechanism; 201, protective shell; 202, longitudinal conveying motor; 203, feed hopper; 204, screening motor; 205, bearing; 206, discharge hopper; 207, screen; 208, fixed plate; 209, longitudinal conveying roller; 210, U-shaped plate; 211, longitudinal belt; 212, debris bucket; 213, rotating shaft; 214, connecting rod; 215, pad block; 216, U-shaped shaft; 300, detection mechanism; 301, horizontal plate; 302, horizontal belt; 303, detector; 304, telescopic cylinder; 305, slide plate; 306, detection head; 307, detection motor; 308, horizontal roller. DETAILED DESCRIPTION

[0024] In order to make the above-mentioned purposes, features and advantages of the present invention more obvious and easy to understand, the specific implementation methods of the present invention are described in detail below in conjunction with the accompanying drawings.

[0025] In the following description, many specific details are set forth to facilitate a full understanding of the present invention, but the present invention may also be implemented in other ways different from those described herein, and those skilled in the art may make similar generalizations without violating the connotation of the present invention. Therefore, the present invention is not limited to the specific embodiments disclosed below.

[0026] Secondly, the term "one embodiment" or "embodiment" as used herein refers to a specific feature, structure or characteristic that may be included in at least one implementation of the present invention. The term "in one embodiment" that appears in different places in this specification does not necessarily refer to the same embodiment, nor does it refer to a separate or selective embodiment that is mutually exclusive with other embodiments.

[0027] Secondly, the present invention is described in detail with reference to the schematic diagram. When describing the embodiments in detail, for the sake of convenience, the cross-sectional diagrams showing the device structure will not be partially enlarged according to the general scale, and the schematic diagrams are only examples, which should not limit the scope of protection of the present invention. In addition, in actual production, the three-dimensional dimensions of length, width and depth should be included.

[0028] Example 1

[0029] Reference Figure 1 and 2 , which is the first embodiment of the utility model, provides a detection mechanism 300, which can automatically detect whether the humidity of soda ash exceeds the standard and quickly detect the soda ash.

[0030] Specifically, the detection mechanism 300 includes a horizontal plate 301 , a telescopic cylinder 304 is fixedly installed at the bottom of the horizontal plate 301 , a slide plate 305 is fixedly connected to the bottom of the telescopic cylinder 304 , and a detection head 306 is arranged at the bottom of the slide plate 305 .

[0031] Furthermore, a detector 303 is fixedly installed on the top of the transverse plate 301, and a detection motor 307 is adapted to be installed on one side of the side plate 104. The output end of the detection motor 307 is fixedly connected to a transverse roller 308, and the outer surface of the transverse roller 308 is transmission-connected to a transverse belt 302.

[0032] Among them, the transverse plate 301 is fixedly installed on the opposite side of the two side plates 104, the slide plate 305 is slidably connected to the inside of the side plate 104, the detector 303 is electrically connected to the detection head 306, there are two transverse rollers 308, and the two transverse rollers 308 are transmission connected through the detection head 306, the detection head 306 is located on the top of the transverse belt 302, and the collection box 103 is located on one side of the transverse belt 302.

[0033] When in use, the humidity of soda ash is detected. At this time, the rotation of the detection motor 307 is controlled, and the detection motor 307 drives the horizontal roller 308 to rotate, and the horizontal roller 308 drives the horizontal belt 302 to transmit, and the horizontal belt 302 drives another horizontal roller 308 to rotate, and the soda ash on the top of the horizontal belt 302 is transported from one side to the other side. At this time, the operation of the telescopic cylinder 304 is controlled, and the telescopic cylinder 304 drives the slide plate 305 to move up and down in the side plate 104, and the slide plate 305 drives the detection head 306 to move, and the detection head 306 is lowered into the soda ash. The detection head 306 transmits the detection signal to the detector 303 electrically, and the detector 303 analyzes whether the humidity of the soda ash exceeds the standard. If the humidity exceeds the standard, the control device stops running immediately. If the humidity does not exceed the standard, the soda ash is sent to the collection box 103 for collection.

[0034] In summary, through the operation of the detection mechanism 300, it is possible to automatically detect whether the humidity of soda ash exceeds the standard, without the need for manual detection, thereby reducing manual labor intensity and quickly detecting the soda ash.

[0035] Example 2

[0036] Reference Figure 3 , 4 5 is the second embodiment of the utility model. Different from the previous embodiment, this embodiment provides a screening mechanism 200, which can screen out soda ash with impurities, reduce the impact of impurities on soda ash humidity detection, and ensure the accuracy of the detection result.

[0037] Specifically, the screening mechanism 200 includes a protective shell 201, one side of the protective shell 201 is adapted to be installed with a longitudinal conveying motor 202, the output shaft of the longitudinal conveying motor 202 is fixedly installed with a longitudinal conveying roller 209, the outer surface of the longitudinal conveying roller 209 is transmission-connected with a longitudinal belt 211, the outer surface of the longitudinal belt 211 is fixedly connected with a U-shaped plate 210 by bolts, a feed hopper 203 is provided on one side of the protective shell 201, and a discharge hopper 206 is provided on the other side of the protective shell 201.

[0038] Furthermore, a fixed plate 208 is fixedly connected to one side of the side plate 104, a raising block 215 is provided on the top of the fixed plate 208, a screening motor 204 is adapted to be installed on the top of the raising block 215, and a U-shaped shaft 216 is fixedly connected to the output shaft of the screening motor 204, a screen 207 is provided on the opposite side of the two side plates 104, a bearing 205 is fixedly installed on one side of the screen 207, a rotating shaft 213 is fixedly installed on one side of the bearing 205, a connecting rod 214 is rotatably connected to the internal part of the rotating shaft 213, and a debris discharge bucket 212 is fixedly connected to one side of the screen 207.

[0039] Among them, the protective shell 201 is fixedly installed inside the support plate 101 by bolts, the discharge hopper 206 is located on the top of the screen 207, the other side of the U-shaped shaft 216 is rotatably connected to the side plate 104, the connecting rod 214 is rotatably connected to the U-shaped shaft 216, the discharge hopper 212 is slidably connected to the inside of the side plate 104, and the screen 207 is located on the top of the transverse belt 302.

[0040] When in use, impurities in the soda ash are screened out, and the soda ash with impurities is poured into the feed hopper 203. At this time, the operation of the longitudinal conveying motor 202 is controlled, and the longitudinal conveying motor 202 drives the longitudinal conveying roller 209 to rotate, and the longitudinal conveying roller 209 drives the longitudinal belt 211 to rotate, and the longitudinal belt 211 drives the U-shaped plate 210 to move, so that the soda ash in the feed hopper 203 is sent to a high place, and finally flows out from the discharge hopper 206 and falls on the screen 207;

[0041] At this time, the operation of the screening motor 204 is controlled, the screening motor 204 drives the U-shaped shaft 216 to rotate, the U-shaped shaft 216 drives the connecting rod 214 to do reciprocating motion, the connecting rod 214 drives the rotating shaft 213 to move, the rotating shaft 213 drives the bearing 205 to move in the side plate 104, the bearing 205 drives the screen 207 to move, the screen 207 drives the impurity outlet hopper 212 to move, so as to screen out impurities, soda ash falls onto the horizontal belt 302 at the bottom, and the impurities are sent out from the impurity outlet hopper 212, and the impurities are screened out.

[0042] In summary, by using the screening mechanism 200, soda ash with impurities can be screened out without manual screening. The screened soda ash can be tested to reduce the impact of impurities on soda ash humidity detection and ensure the accuracy of the test results.

[0043] Example 3

[0044] Reference Figure 1 , 3 4 is the third embodiment of the utility model. Different from the previous embodiment, this embodiment provides a detection mechanism 300 for quickly detecting soda ash, and a screening mechanism 200 for screening out soda ash with impurities to ensure the accuracy of the detection result.

[0045] Specifically, the detection mechanism 300 includes a horizontal plate 301 , a telescopic cylinder 304 is fixedly installed at the bottom of the horizontal plate 301 , a slide plate 305 is fixedly connected to the bottom of the telescopic cylinder 304 , and a detection head 306 is arranged at the bottom of the slide plate 305 .

[0046] Furthermore, the screening mechanism 200 includes a protective shell 201, one side of the protective shell 201 is adapted to be installed with a longitudinal conveying motor 202, the output shaft of the longitudinal conveying motor 202 is fixedly installed with a longitudinal conveying roller 209, the outer surface of the longitudinal conveying roller 209 is transmission-connected with a longitudinal belt 211, the outer surface of the longitudinal belt 211 is fixedly connected with a U-shaped plate 210 by bolts, a feed hopper 203 is provided on one side of the protective shell 201, and a discharge hopper 206 is provided on the other side of the protective shell 201.

[0047] When in use, the telescopic cylinder 304 operates, and the telescopic cylinder 304 drives the slide plate 305 to move up and down in the side plate 104. The slide plate 305 drives the detection head 306 to move, and the detection head 306 is lowered into the soda ash. The detection head 306 transmits the detection signal to the detector 303 electrically, and finally flows out from the discharge hopper 206 and falls on the screen 207. At this time, the operation of the screening motor 204 is controlled, and the screening motor 204 drives the U-shaped shaft 216 to rotate, and the U-shaped shaft 216 drives the connecting rod 214 to reciprocate.

[0048] In summary, through the operation of the detection mechanism 300, it is possible to automatically detect whether the moisture content of soda ash exceeds the standard, reduce manual labor intensity, and quickly detect the soda ash. By using the screening mechanism 200, the soda ash containing impurities can be screened out, and the screened soda ash can be tested to ensure the accuracy of the test results.

[0049] Importantly, it should be noted that the construction and arrangement of the present application shown in a plurality of different exemplary embodiments are only exemplary. Although only a few embodiments are described in detail in this disclosure, it should be readily understood by those who refer to this disclosure that many modifications are possible (e.g., the size, scale, structure, shape and ratio of various elements, and parameter values ​​(e.g., temperature, pressure, etc.), installation arrangements, use of materials, color, directional changes, etc.) without substantially departing from the novel teachings and advantages of the subject matter described in the application. For example, the element shown as integrally formed can be composed of multiple parts or elements, the position of the element can be inverted or otherwise changed, and the nature or number or position of the discrete element can be changed or changed. Therefore, all such modifications are intended to be included in the scope of the present utility model. The order or sequence of any process or method steps can be changed or reordered according to alternative embodiments. In the claims, any "device plus function" clause is intended to cover the structure of performing the function described herein, and is not only structurally equivalent but also equivalent structure. Without departing from the scope of the present invention, other substitutions, modifications, changes and omissions may be made in the design, operating conditions and arrangement of the exemplary embodiments. Therefore, the present invention is not limited to a specific embodiment, but extends to various modifications that still fall within the scope of the appended claims.

[0050] Additionally, in order to provide a concise description of example embodiments, all features of an actual embodiment (ie, those features that are not relevant to the best mode presently contemplated for carrying out the invention or those that are not relevant to implementing the invention) may not be described.

[0051] It will be appreciated that in the development of any actual implementation, as in any engineering or design project, numerous implementation-specific decisions may be made. Such a development effort may be complex and time-consuming, but will be a routine task of design, fabrication, and production for those of ordinary skill having the benefit of this disclosure without undue experimentation.

[0052] It should be noted that the above embodiments are only used to illustrate the technical solution of the utility model rather than to limit it. Although the utility model has been described in detail with reference to the preferred embodiments, ordinary technicians in the field should understand that the technical solution of the utility model can be modified or replaced by equivalents without departing from the spirit and scope of the technical solution of the utility model, which should be included in the scope of the claims of the utility model.

Claims

1. A soda ash production detection device, characterized in that: include, A placement mechanism (100), the placement mechanism (100) comprising a support plate (101), a fixed leg (102) being fixedly mounted on the bottom of the support plate (101), a collection box (103) being arranged on opposite sides of the two fixed legs (102), and a side plate (104) being fixedly mounted on the top of the support plate (101) by means of bolts; Furthermore, a screening mechanism (200) is arranged inside the support plate (101), and a detection mechanism (300) is arranged on the opposite sides of the two side plates (104).

2. The soda ash production detection device according to claim 1, characterized in that: The detection mechanism (300) comprises a transverse plate (301), a telescopic cylinder (304) is fixedly mounted on the bottom of the transverse plate (301), a slide plate (305) is fixedly connected to the bottom of the telescopic cylinder (304), and a detection head (306) is arranged at the bottom of the slide plate (305).

3. The soda ash production detection device as claimed in claim 2, characterized in that: A detector (303) is fixedly installed on the top of the transverse plate (301), a detection motor (307) is adapted to be installed on one side of the side plate (104), an output end of the detection motor (307) is fixedly connected to a transverse roller (308), and an outer surface of the transverse roller (308) is transmission-connected to a transverse belt (302).

4. The soda ash production detection device as claimed in claim 3, characterized in that: The transverse plate (301) is fixedly mounted on one side opposite to the two side plates (104); the slide plate (305) is slidably connected to the inside of the side plate (104); the detector (303) is electrically connected to the detection head (306); there are two transverse rollers (308); both transverse rollers (308) are connected by transmission via the detection head (306); the detection head (306) is located on the top of the transverse belt (302); and the collection box (103) is located on one side of the transverse belt (302).

5. The soda ash production detection device according to claim 4, characterized in that: The screening mechanism (200) comprises a protective shell (201), one side of the protective shell (201) is adapted to be mounted with a longitudinal conveying motor (202), the output shaft of the longitudinal conveying motor (202) is fixedly mounted with a longitudinal conveying roller (209), the outer surface of the longitudinal conveying roller (209) is drivingly connected with a longitudinal belt (211), the outer surface of the longitudinal belt (211) is fixedly connected with a U-shaped plate (210) by bolts, one side of the protective shell (201) is provided with a feed hopper (203), and the other side of the protective shell (201) is provided with a discharge hopper (206).

6. The soda ash production detection device according to claim 5, characterized in that: A fixing plate (208) is fixedly connected to one side of the side plate (104), a padding block (215) is arranged on the top of the fixing plate (208), a screening motor (204) is adapted to be installed on the top of the padding block (215), an output shaft of the screening motor (204) is fixedly connected to a U-shaped shaft (216), a screen (207) is arranged on one side opposite to the two side plates (104), a bearing (205) is fixedly installed on one side of the screen (207), a rotating shaft (213) is fixedly installed on one side of the bearing (205), a connecting rod (214) is rotatably connected to the inside of the rotating shaft (213), and a debris discharge bucket (212) is fixedly connected to one side of the screen (207).

7. The soda ash production detection device according to claim 6, characterized in that: The protective shell (201) is fixedly installed inside the support plate (101) by bolts, the discharge hopper (206) is located on the top of the screen (207), the other side of the U-shaped shaft (216) is rotatably connected to the side plate (104), the connecting rod (214) is rotatably connected to the U-shaped shaft (216), the debris discharge hopper (212) is slidably connected to the inside of the side plate (104), and the screen (207) is located on the top of the transverse belt (302).