Dye recovery device for dyeing
By adopting a dual filtration system and cleaning mechanism in the dye recovery device, the problems of blockage and incomplete filtering of debris in the existing device are solved, and efficient dye filtration and recycling are achieved.
Patent Information
- Application Number
- CN202420813272.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-18
- Publication Date
- 2025-03-25
- Estimated Expiration
- 2034-04-18
AI Technical Summary
The existing dye recycling devices are prone to clogging during the filtration process, resulting in frequent disassembly and assembly, reducing continuous operation efficiency, and some debris cannot be filtered, affecting the dye quality and recycling effect.
A dye recycling device for dyeing is designed, adopting a dual filtration system. The primary filter chamber and the secondary filter chamber are equipped with filter cartridges and filter holes respectively. Combined with a cleaning mechanism, the inner and outer surfaces of the filter cartridge are cleaned through threaded rods and brush plates, avoiding the need to disassemble the filter cartridge.
The double filtration of dyes is realized, the quality and recycling efficiency of dyes are improved, the time of disassembly and assembly is saved, and the overall recycling efficiency is enhanced.
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Figure CN222657919U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of fabric dyeing, in particular to a dye recovery device for dyeing. Background Art
[0002] In textile production, textile fabrics need to be dyed. Currently, dyes are generally used to dye fabrics. Dyes refer to a class of organic compounds that can give other substances bright and firm colors.
[0003] In the prior art, in order to save energy and protect the environment, it is usually necessary to recycle and reuse dyes. Since the dyes after dyeing are mixed with fine yarns, fine threads and other debris, it is necessary to use a recovery device to filter and remove the impurities from the dyes before reuse. For example, Chinese patent CN212467329U discloses a dye recovery device for printing and dyeing textiles. Through the coordinated action of a connecting plate, a pressing column, a connecting rod, a card block, a movable limit block, a support column and a first spring, the filter plate can be easily disassembled for cleaning. Compared with the prior art, the filter plate is easier to disassemble and clean, and the operation is simple, which avoids clogging of the filter plate when used next time, low filtration efficiency and affecting the progress of dye recovery.
[0004] However, in the above patent, since a large amount of fine yarn and other debris are mixed in the used dye, the filter plate is prone to clogging, and the filter plate needs to be frequently disassembled for cleaning and reassembly. Frequent disassembly and assembly easily wastes time and reduces the efficiency of continuous operation. At the same time, when the dye is filtered once inside the shell, some debris will still be discharged, which reduces the quality of the dye and affects the recovery effect of the dye. Utility Model Content
[0005] An object of the present invention is to solve at least the above problems and / or disadvantages and to provide at least the advantages to be described below.
[0006] In order to solve the deficiencies of the prior art, the utility model provides a dye recovery device for dyeing, comprising:
[0007] The recovery box is divided into a primary filter chamber and a secondary filter chamber from top to bottom by a partition plate; the primary filter chamber has a liquid inlet pipe at the top and a liquid discharge pipe at the bottom of the secondary filter chamber;
[0008] A filter cartridge is arranged in the primary filter cavity and its bottom port extends downward to the bottom of the secondary filter cavity; the filter cartridge surface located inside the primary filter cavity has a plurality of first filter holes, and the filter cartridge surface located inside the secondary filter cavity has a plurality of second filter holes;
[0009] The cleaning mechanism includes a first threaded rod and a second threaded rod rotatably arranged inside and outside the filter cartridge, the first threaded rod is threadedly connected with an inner wall brush plate in contact with the inner wall of the filter cartridge, and the inner wall brush plate slides through a first guide column fixed in the filter cartridge, the second threaded rod passing through the partition plate is threadedly connected with a first outer wall brush plate in contact with the outer wall of the filter cartridge inside the primary filter chamber, and a second outer wall brush plate in contact with the outer wall of the filter cartridge inside the secondary filter chamber from top to bottom, and the first outer wall brush plate and the second outer wall brush plate respectively slide through the second guide column passing through the partition plate.
[0010] Furthermore, a first row of miscellaneous openings is opened on the bottom side of the primary filter chamber.
[0011] Furthermore, a second row of miscellaneous openings is opened at the bottom of the secondary filter chamber, and the diameter of the second row of miscellaneous openings is consistent with the diameter of the bottom opening of the filter cartridge.
[0012] Furthermore, the top end of the first threaded rod passes through the top of the recovery box and is transmission-connected to the output shaft of the first motor, and a driving gear is provided at the upper end of the first threaded rod, and a driven gear is fixedly connected to the top end of the second threaded rod, and the driven gear is meshingly connected to the driving gear.
[0013] Furthermore, the inner wall brush plate is threadedly connected to the first threaded rod through a first lifting block, and the first outer wall brush plate and the second outer wall brush plate are both connected to the second threaded rod through a second lifting block, and the upper and lower sides of the lifting block are provided with bristles that contact the surface of the threaded rod.
[0014] Furthermore, it also includes a vertical shaft with openings at both ends, the vertical shaft is sleeved on the top of the first threaded rod, and the vertical shaft can rotate through the top of the recovery box; the top of the vertical shaft is transmission-connected to the output shaft of the second motor, and the bottom end of the vertical shaft is connected to the impurity removal unit through a connecting rod, and the impurity removal unit rotates around the filter cartridge.
[0015] Furthermore, the impurity removal unit comprises an I-shaped frame fixed on the end of the connecting rod, a plurality of winding rods are arranged on the frame, and a plurality of auxiliary winding rods are arranged between two adjacent winding rods.
[0016] The utility model at least has the following beneficial effects: the recycling box is used to provide a recycling place, the partition plate divides the recycling box into a primary filter chamber and a secondary filter chamber, the liquid inlet pipe at the top of the primary filter chamber is used for the dye to be recycled to enter the primary filter chamber, and the liquid discharge pipe at the bottom of the secondary filter chamber is used for the dye to be filtered and treated to flow out, so as to reuse the dye; the primary filter chamber, the secondary filter chamber and the first filter hole and the second filter hole of the filter cartridge cooperate with each other to realize double filtration of the dye, ensure the filtering and impurity removal effect of the dye, which is beneficial to ensure the quality of the dye when it is reused and enhance the recycling effect of the dye; the filter cartridge vertically penetrates the primary filter chamber and the secondary filter chamber The setting of the cavity makes it convenient for the debris intercepted by the filter cartridge to fall to the bottom for discharge; the cleaning mechanism cleans the filter cartridge without disassembling the filter cartridge, saving time for disassembly and assembly, and is beneficial to improving the overall recovery efficiency; the first threaded rod rotates to drive the inner wall vertical plate to move up and down to clean the inner wall of the filter cartridge, and the second threaded rod rotates to drive the first outer wall brush plate and the second outer wall brush plate to move up and down to clean the outer wall of the filter cartridge, thereby achieving simultaneous cleaning of the inner and outer surfaces of the filter cartridge, enhancing the cleaning effect, ensuring that the first filter hole and the second filter hole of the filter cartridge are cleaned, and accelerating the cleaning efficiency.
[0017] By adopting the utility model, the dye enters the filter cartridge after passing through the first filter hole of the filter cartridge, and then flows downward into the filter cartridge in the secondary filter chamber under the action of gravity, and then flows out to the inside of the secondary filter chamber through the second filter hole, thereby realizing double filtration of the dye and ensuring the quality of the dye; when the filter cartridge needs to be cleaned, the cleaning mechanism cleans the filter cartridge without disassembling the filter cartridge, thus saving the time for disassembly and assembly and improving the recovery efficiency; the inner wall brush plate cooperates with the first outer wall brush plate and the second outer wall brush plate to clean the inner and outer surfaces of the filter cartridge at the same time, thereby enhancing the cleaning effect. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] Figure 1 The utility model is a structural schematic diagram of a dye recovery device for dyeing.
[0019] Figure 2 It is a structural schematic diagram of the second lifting block of the utility model.
[0020] Figure 3 It is a structural schematic diagram of the inner wall brush plate of the utility model.
[0021] Figure markings: 1-recovery box, 11-partition plate, 12-primary filter chamber, 121-liquid inlet pipe, 122-first impurity discharge port, 13-secondary filter chamber, 131-liquid discharge pipe, 132-second impurity discharge port, 2-filter cartridge, 21-first filter hole, 22-second filter hole, 3-cleaning mechanism, 31-first threaded rod, 32-second threaded rod, 33-first motor, 34-driving gear, 35-driven gear, 4-inner wall brush plate, 41-first guide column, 42-first lifting block, 51-first outer wall brush plate, 52-second outer wall brush plate, 53-second guide column, 54-second lifting block, 6-bristles, 7-vertical axis, 71-second motor, 72-connecting rod, 8-impurity removal unit, 81-frame, 82-winding rod, 83-auxiliary winding rod. DETAILED DESCRIPTION
[0022] The present invention will be further described in detail below in conjunction with the accompanying drawings so that those skilled in the art can implement the invention with reference to the description.
[0023] It should be understood that terms such as “having”, “including” and “comprising” used herein do not specify the existence or addition of one or more other elements or combinations thereof.
[0024] See also Figures 1 to 3 A dye recovery device for dyeing includes a recovery box 1, a filter cartridge 2 and a cleaning structure 3. The interior of the recovery box 1 is divided from top to bottom into a primary filter chamber 12 and a secondary filter chamber 13 by a partition plate 11. The recovery box 1 is used to provide a recovery place. The recovery box 1 can be square or cylindrical. The top of the primary filter chamber 12 is provided with a liquid inlet pipe 121, and the bottom of the secondary filter chamber 13 is provided with a liquid discharge pipe 131. The liquid inlet pipe 121 is used for the dye to be recovered to enter the primary filter chamber 12, and the liquid discharge pipe 131 is used for the dye to be filtered and treated to flow out, so as to reuse the dye. Furthermore, a first impurity discharge port 122 is provided at the bottom side of the primary filter chamber 12, and the first impurity discharge port 122 is in a normally closed state. When it is necessary to discharge impurities inside the primary filter chamber 12, the first impurity discharge port 122 can be opened to discharge the trapped impurities; a second impurity discharge port 132 is provided at the bottom of the secondary filter chamber 13, and the caliber of the second impurity discharge port 132 is consistent with the caliber of the bottom port of the filter cartridge 2, and the second impurity discharge port 132 is in a normally closed state. When it is necessary to discharge impurities inside the filter cartridge 2, the second impurity discharge port 132 can be opened to discharge them, so that the impurity discharge operation is simple and convenient;
[0025] The filter cartridge 2 is arranged in the primary filter cavity 12 and its bottom port extends downward to the bottom of the secondary filter cavity 13; the surface of the filter cartridge 2 located inside the primary filter cavity 12 has a plurality of first filter holes 21, and the surface of the filter cartridge 2 located inside the secondary filter cavity 13 has a plurality of second filter holes 22. It should be understood that the aperture of the second filter hole 22 is smaller than the aperture of the first filter hole 21;
[0026] The cleaning mechanism 3 includes a first threaded rod 31 and a second threaded rod 32 rotatably arranged inside and outside the filter cartridge 2, the first threaded rod 31 is threadedly connected with an inner wall brush plate 4 in contact with the inner wall of the filter cartridge 2, and the inner wall brush plate 4 slides through a first guide column 41 fixed in the filter cartridge 2, the top of the first guide column 41 is welded or bolted to the top surface of the filter cartridge 2, the second threaded rod 32 passing through the partition plate 11 is threadedly connected with a first outer wall brush plate 51 in contact with the outer wall of the filter cartridge 2 inside the primary filter chamber 12, and a second outer wall brush plate 52 in contact with the outer wall of the filter cartridge 2 inside the secondary filter chamber 13 from top to bottom, and the first outer wall brush plate 51 and the second outer wall brush plate 52 slide through the second guide column 53 passing through the partition plate 11 respectively. It is worth noting that the impurities cleaned by the second outer wall brush plate 52 fall into the secondary filter chamber 13 and can be discharged through the drain pipe 131. Of course, a third impurity discharge port can also be provided in the secondary filter chamber 13 to discharge impurities inside the secondary filter chamber 13 after cleaning is completed. It is worth noting that the bottom end of the first threaded rod 31 can be rotatably mounted on a support seat, and the support seat is connected to the bottom inner wall of the filter cartridge 2 via three support rods. The setting of the support seat can further facilitate the rotation stability of the first threaded rod 31 .
[0027] Specifically, the primary filter chamber 12, the secondary filter chamber 13 and the first filter hole 21 and the second filter hole 22 of the filter cartridge 2 cooperate to achieve double filtration of the dye, ensure the filtering and impurity removal effect of the dye, which is beneficial to ensure the quality of the dye when it is reused and enhance the recycling effect of the dye; the setting of the filter cartridge 2 vertically passing through the primary filter chamber 12 and the secondary filter chamber 13 facilitates the debris intercepted by the filter cartridge 2 to fall to the bottom for discharge; the cleaning mechanism 3 cleans the filter cartridge, and the cleaning can be completed without disassembling the filter cartridge, saving the time of disassembly and assembly, which is beneficial to improve the overall recovery efficiency; the first threaded rod 31 rotates to drive the inner wall brush plate 4 to move up and down to clean the inner wall of the filter cartridge 2, and the second threaded rod 32 rotates to drive the first outer wall brush plate 51 and the second outer wall brush plate 52 to move up and down to clean the outer wall of the filter cartridge 2, thereby achieving the cleaning of the inner and outer surfaces of the filter cartridge 2 at the same time, enhancing the cleaning effect, ensuring that the first filter hole 21 and the second filter hole 22 of the filter cartridge 2 are cleaned, and accelerating the cleaning efficiency.
[0028] Working principle: the dye liquid to be recycled enters the primary filter chamber 12 through the liquid inlet pipe 121, and then the dye is filtered through the first filter hole 21 of the filter cartridge 2, and the debris is intercepted outside the filter cartridge 2 inside the primary filter chamber 12. After entering the filter cartridge 2, the dye flows downward to the bottom of the filter cartridge 2, and then passes through the second filter hole 22 of the filter cartridge 2 for secondary filtration and impurity removal, which effectively ensures that the dye is clean. The dye flows into the secondary filter chamber 13 through the second filter hole 22 and is finally discharged through the drain pipe 131 for centralized collection and utilization; after using for a period of time, when the filter cartridge 2 needs to be cleaned, the first threaded rod 31 and the second threaded rod 32 are driven to rotate, so that the inner wall brush plate 4 and the first outer wall brush plate 51 and the second outer wall brush plate 52 move up and down, thereby realizing simultaneous brushing and cleaning of the inner and outer surfaces of the filter cartridge 2, so that the debris on the inner and outer surfaces of the filter cartridge 2 is brushed off and falls to the bottom, and finally the debris falling at the bottom of the filter cartridge 2, the bottom of the primary filter chamber 12, and the bottom of the secondary filter chamber 13 are discharged to complete the cleaning.
[0029] In the above example, the top end of the first threaded rod 31 passes through the top of the recovery box 1 and is transmission-connected to the output shaft of the first motor 33, and a driving gear 34 is provided at the upper end of the first threaded rod 31, and a driven gear 35 is fixed to the top end of the second threaded rod 32, and the driven gear 35 is meshed with the driving gear 34. Specifically, the smooth section of the first threaded rod 32 extends out of the recovery box 1 through the transmission structure and the output shaft of the first motor 33. The transmission structure belongs to the prior art, as long as the first motor 33 can drive the first threaded rod 31 to rotate, The middle part of the second threaded rod 32 has a smooth section passing through the partition plate 11, and the diameter of the driving gear 34 is smaller than the diameter of the driven gear 35, so that the rotation speed of the first threaded rod 31 is faster than the rotation speed of the second threaded rod 32, and thus the lifting speed of the inner wall brush plate 4 is faster than the speed of the first outer wall brush plate 51 and the second outer wall brush plate 52, so that when the inner wall brush plate 4 moves downward to the bottom of the filter cylinder 2, the first outer wall brush plate 51 and the second outer wall brush plate 52 move to the bottom of the primary filter chamber 12 and the secondary filter chamber respectively. By adopting this technology, the purpose of saving energy is achieved.
[0030] During the actual use of the present invention, since the yarn and other debris mixed in the dye are easily entangled and adhered to the first threaded rod 31 and the second threaded rod 32, it is easy to affect the movement of the inner wall brush plate 4, the first outer wall brush plate 51, and the second outer wall brush plate 52, thereby affecting the cleaning effect of the filter cartridge 2. The inner wall brush plate 4 is threadedly connected to the first threaded rod 31 through the first lifting block 41, and the first outer wall brush plate 51 and the second outer wall brush plate 52 are both connected to the second threaded rod 32 through the second lifting block 54. The upper and lower sides of the lifting block are provided with bristles 6 that contact the surface of the threaded rod. The setting of the bristles 6 allows the lifting block to move to brush off the debris adhered to the first threaded rod 31 and the second threaded rod 32, so that the lifting block can move smoothly along the threaded rod, thereby ensuring that the inner wall brush plate 4 and the first outer wall brush plate 51 and the second outer wall brush plate 52 can move up and down smoothly, thereby ensuring the cleaning effect of the filter cartridge 2.
[0031] In order to further enhance the filtering effect, it also includes a vertical shaft 7 with openings at both ends, the vertical shaft 7 is sleeved on the top of the first threaded rod 31, and the vertical shaft 7 can rotate through the top of the recovery box 1; the top of the vertical shaft 7 is connected to the output shaft of the second motor 71, and the bottom of the vertical shaft 7 is connected to the impurity removal unit 8 through the connecting rod 72, and the impurity removal unit 8 rotates around the filter cartridge 2, the second motor 71 drives the vertical shaft 7 to rotate, and the vertical shaft 7 connecting rod 72 rotates with the impurity removal unit 8, and further, the impurity removal unit 8 includes a fixed end of the connecting rod 72. An I-shaped frame 81 is provided on the frame 81, and a plurality of winding rods 82 are arranged on the frame 81. A plurality of auxiliary winding rods 83 are arranged between two adjacent winding rods 82. When the impurity removal unit 8 rotates around the filter cylinder 2 located inside the primary filter chamber 12, it can wind up fine yarn, fine wire and other debris, thereby enhancing the filtering and impurity removal effect. The winding rod 82 cooperates with the auxiliary winding rod 83 to perform a rotational winding and impurity removal operation. At the same time, the impurity removal unit 8 can promote the flow of dye while rotating, so that the dye passes through the first filter hole 21 of the filter cylinder 2 and enters the interior of the filter cylinder 2, thereby accelerating the filtering recovery efficiency.
[0032] Although the implementation scheme of the utility model has been disclosed as above, it is not limited to the applications listed in the specification and implementation scheme. It can be fully applied to various fields suitable for the utility model. For those familiar with the art, additional modifications can be easily implemented. Therefore, without departing from the general concept defined by the claims and the scope of equivalents, the utility model is not limited to the specific details and the illustrations shown and described here. Obviously, those skilled in the art can make various changes and modifications to the present invention without departing from the spirit and scope of the present invention.
Claims
1. A dye recovery device for dyeing, characterized in that: include: The recovery box (1) has its interior divided from top to bottom by a partition plate (11) into a primary filter chamber (12) and a secondary filter chamber (13); the primary filter chamber (12) has a liquid inlet pipe (121) at the top, and the secondary filter chamber (13) has a liquid discharge pipe (131) at the bottom; A filter cartridge (2) is arranged in a primary filter cavity (12) and its bottom port extends downward to the bottom of a secondary filter cavity (13); a surface of the filter cartridge (2) located inside the primary filter cavity (12) has a plurality of first filter holes (21), and a surface of the filter cartridge (2) located inside the secondary filter cavity (13) has a plurality of second filter holes (22); The cleaning mechanism (3) comprises a first threaded rod (31) and a second threaded rod (32) rotatably arranged inside and outside the filter cartridge (2); the first threaded rod (31) is threadedly connected with an inner wall brush plate (4) in contact with the inner wall of the filter cartridge (2), and the inner wall brush plate (4) slides through a first guide column (41) fixed inside the filter cartridge (2); the second threaded rod (32) passing through the partition plate (11) is threadedly connected with a first outer wall brush plate (51) in contact with the outer wall of the filter cartridge (2) inside the primary filter chamber (12) and a second outer wall brush plate (52) in contact with the outer wall of the filter cartridge (2) inside the secondary filter chamber (13) in sequence from top to bottom, and the first outer wall brush plate (51) and the second outer wall brush plate (52) respectively slide through the second guide column (53) passing through the partition plate (11).
2. A dye recovery device for dyeing according to claim 1, characterized in that: The bottom side of the primary filter chamber (12) is provided with a first row of miscellaneous openings (122).
3. A dye recovery device for dyeing according to claim 1, characterized in that: A second row of miscellaneous openings (132) is formed at the bottom of the secondary filter chamber (13), and the caliber of the second row of miscellaneous openings (132) is consistent with the caliber of the bottom opening of the filter cartridge (2).
4. A dye recovery device for dyeing according to claim 1, characterized in that: The top end of the first threaded rod (31) passes through the top of the recovery box (1) and is transmission-connected to the output shaft of the first motor (33), and a driving gear (34) is provided at the upper end of the first threaded rod (31), and a driven gear (35) is fixedly connected to the top end of the second threaded rod (32), and the driven gear (35) is meshingly connected to the driving gear (34).
5. A dye recovery device for dyeing according to claim 1, characterized in that: The inner wall brush plate (4) is threadedly connected to the first threaded rod (31) via a first lifting block (42); the first outer wall brush plate (51) and the second outer wall brush plate (52) are both connected to the second threaded rod (32) via a second lifting block (54); and bristles (6) are provided on the upper and lower sides of the lifting blocks for contact with the surface of the threaded rod.
6. A dye recovery device for dyeing according to claim 1, characterized in that: It also comprises a vertical shaft (7) with openings at both ends, the vertical shaft (7) being sleeved on the top end of the first threaded rod (31), and the vertical shaft (7) being rotatable and passing through the top of the recovery box (1); the top end of the vertical shaft (7) is drivingly connected to the output shaft of the second motor (71), the bottom end of the vertical shaft (7) is connected to the impurity removal unit (8) via a connecting rod (72), and the impurity removal unit (8) is rotatable around the filter cartridge (2).
7. A dye recovery device for dyeing according to claim 6, characterized in that: The impurity removal unit (8) comprises an I-shaped frame (81) fixed to the end of the connecting rod (72), a plurality of winding rods (82) being arranged on the frame (81), and a plurality of auxiliary winding rods (83) being arranged between two adjacent winding rods (82).
Citation Information
Patent Citations
Dye recovery equipment for printing and dyeing textiles
CN212467329U
