Batching device for producing and manufacturing float glass

By using a pressure sensor and a display screen in the float glass production batching device for automatic proportioning, and through complex stirring and mixing movements, the problems of low mixing efficiency and inconvenient proportioning operation in the prior art are solved, and an efficient and automated raw material mixing process is achieved.

CN222658464UActive Publication Date: 2025-03-25KAISHENG JINGHUA GLASS CO LTD
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Patent Information

Application Number
CN202420630275.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-03-29
Publication Date
2025-03-25
Estimated Expiration
2034-03-29

AI Technical Summary

Technical Problem

The existing float glass production batching device is not efficient during the mixing process of raw materials, and the proportion needs to be carried out through weighing equipment, which is inconvenient to operate.

Method used

A batching device is designed, using a pressure sensor to monitor the weight of the material in the mixing barrel in real time, and display it through the display screen to achieve automatic proportion of raw materials. At the same time, the mixing efficiency of materials is improved by driving the motor and transmission motor to drive the agitating shaft and mixing barrel for complex movement.

Benefits of technology

The automatic proportion of raw materials is realized, the mixing efficiency is improved, the operation process is simplified, and the efficiency of the device is improved.

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Abstract

The utility model relates to the technical field of glass production and discloses a batching device for producing and manufacturing float glass. The batching device for float glass production and manufacturing comprises a bottom plate, a sliding block is movably installed above the bottom plate, a connecting piston is fixedly installed on the front side of the sliding block, a supporting column is fixedly installed above the bottom plate, a display screen is fixedly installed on the left side of the supporting column, a pressure sensor is fixedly installed above the supporting column, and the display screen is fixedly installed on the left side of the supporting column. The mixing barrel is inserted into the bearing in a penetrating manner, so that the weight of a material received by the mixing barrel can be transmitted to the upper part of the supporting block through the connecting frame, the supporting block is fixedly mounted at the upper end of the pressure sensor, and the pressure sensor can monitor the weight of the material in the mixing barrel in real time through the supporting block connecting frame; and the monitoring data is transmitted to the display screen, so that the weight of the materials can be visually displayed through the display screen, and the materials can be conveniently proportioned when the materials are added.
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Description

Technical Field

[0001] The utility model relates to the technical field of glass production, in particular to a batching device for producing float glass. Background Art

[0002] Float glass is widely used and can be divided into tinted glass, float silver mirror, float glass / automobile windshield grade, float glass / various deep processing grades, float glass / scanner grade, float glass / coating grade, float glass / mirror grade. Ultra-clear float glass has a wide range of uses and broad market prospects. It is mainly used in high-end buildings, high-end glass processing and solar photovoltaic curtain wall fields, as well as high-end glass furniture, decorative glass, imitation crystal products, lamp glass, precision electronics industry, special buildings, etc. In the process of float glass batching, in order to improve the quality of the batch materials, such as quartz sand, dolomite, soda ash, limestone, feldspar, iron powder, sodium sulfate + carbon powder, etc., batching devices are often used to mix them.

[0003] The existing referenceable Chinese utility model patent with announcement number CN218281332U discloses a batching device for float glass production, which relates to the field of float glass production technology, including a batching device body, a control device fixedly installed on the front of the batching device body, a stirring device arranged on the top of the batching device body, and a dust collecting device fixedly installed on the left side of the stirring device. The utility model absorbs the dust generated in the stirring device by arranging a dust collector, and uses a water tank to inject water into the inside of the spray assembly, which is sprayed by the spray assembly to reduce the concentration of dust, and by arranging the coordination of the dust collecting plate and the electromagnetic block, a strong electromagnetic field is generated by the electromagnetic block after being energized to absorb the dust, and then a hydraulic device is arranged to cooperate with a beating ball to knock down the dust adsorbed on the surface of the dust collecting plate with a spring, and the dust falls into the dust collecting tank so that the staff can handle it later, thereby improving the use efficiency of the device.

[0004] The existing batching device only mixes the raw materials through a stirring structure, and the ratio between the raw materials needs to be carried out by a weighing device before mixing, which is very inconvenient. At the same time, since the existing batching device generally stirs the raw materials by driving a stirring rod through a rotating shaft, the mixing efficiency of this method is not high. Utility Model Content

[0005] 1. Technical issues to be resolved

[0006] In view of the deficiencies in the prior art, the utility model provides a batching device for float glass production, which has the advantages of being able to weigh raw materials and improve mixing efficiency, thereby solving the above-mentioned technical problems.

[0007] (II) Technical solution

[0008] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a batching device for float glass production, comprising: a bottom plate, a slider is movably installed on the top of the bottom plate, a connecting piston is fixedly installed on the front side of the slider, a support column is fixedly installed on the top of the bottom plate, a display screen is fixedly installed on the left side of the support column, a pressure sensor is fixedly installed on the top of the support column, a support block is fixedly installed on the top of the pressure sensor, a connecting frame is embedded and installed on the top of the support block, a driving motor is fixedly installed on the rear side of the connecting frame, a transmission motor is fixedly installed on the top of the connecting frame, and the rotating shaft of the transmission motor is fixedly installed outside A driving gear is fixedly installed on the side of the connecting frame, a bearing is fixedly installed inside the connecting frame, a connecting block is fixedly installed on the rear side of the sliding block, a transmission piston is fixedly installed above the connecting block, a movable block is fixedly installed on the upper end of the transmission piston, a base is movably installed above the movable block, a mixing barrel is fixedly installed inside the bearing, a transmission gear is fixedly installed on the outer side of the mixing barrel, a connecting shaft is inserted through the rear end of the mixing barrel, a stirring shaft is fixedly installed on the front end of the connecting shaft, a baffle is fixedly installed on the inner wall of the mixing barrel, and an end cover is fixedly installed on the front end of the mixing barrel; the support block can limit the position of the connecting frame.

[0009] As the preferred technical solution of the utility model, the slider is slidably connected to the base plate, the front end of the connecting piston is fixedly connected to the base plate, and the support column is symmetrically installed on the left and right sides of the base plate with the center of the base plate as the reference; the slider can drive the connecting block to move.

[0010] As the preferred technical solution of the utility model, the support block is installed in a mirror-symmetrical manner on the upper and lower sides of the columnar structure at the left and right ends of the connecting frame, and a sliding connection is formed between the connecting frame and the support block, and a sliding connection is formed between the support block and the support column; the connecting block can facilitate the rotational connection between the transmission piston and the slider.

[0011] As a preferred technical solution of the utility model, the connecting block and the slider are rotatably connected, the movable block and the base are rotatably connected, and the top surface of the base is fixedly connected to the connecting frame; the base can drive the connecting frame to rotate.

[0012] As a preferred technical solution of the utility model, the mixing barrel is rotatably connected to the connecting frame through a bearing, and the connecting shaft passes through the mixing barrel at the center of the rear side vertical surface of the mixing barrel and is fixedly connected to the rotating shaft of the driving motor; the mixing barrel can receive materials.

[0013] As a preferred technical solution of the utility model, the outer side of the stirring shaft is provided with a rectangular protrusion in a ring shape at an equal angle based on the center of the stirring shaft, and the surface of the rectangular protrusion of the stirring shaft is provided with an open hole structure; the stirring shaft can drive the material to move.

[0014] As a preferred technical solution of the utility model, the baffle is installed in a ring shape on the inner wall of the mixing barrel at equal angles based on the center of the mixing barrel, and the mixing barrel is movably connected to the end cover through a threaded structure; the end cover can close the front end of the mixing barrel.

[0015] Compared with the prior art, the utility model provides a batching device for float glass production, which has the following beneficial effects:

[0016] 1. The utility model sets a pressure sensor. Since the mixing barrel is installed inside the bearing, the weight of the material carried by the mixing barrel can be transmitted to the top of the support block through the connecting frame. The support block is fixedly installed on the upper end of the pressure sensor. The pressure sensor can monitor the weight of the material inside the mixing barrel in real time through the supporting block connecting frame, and transmit the monitoring data to the display screen. In this way, the weight of the material can be intuitively displayed on the display screen, so as to facilitate the proportioning of the material when adding the material.

[0017] 2. The utility model provides a mixing barrel in a cylindrical shape, which is inserted and installed inside the bearing and rotatably connected with the connecting frame. After the addition of materials is completed, the mixing barrel can be adjusted to a horizontal orientation by rotation. During mixing, the driving motor drives the stirring shaft to rotate clockwise through the connecting shaft. The stirring shaft can drive the material in the center part of the mixing barrel to rotate with the center of the mixing barrel as a reference. The transmission motor drives the mixing barrel to rotate counterclockwise through the driving gear and the transmission gear. The baffle inside the mixing barrel drives the material to move. In the process that the angle of the raised structure on the outer side of the stirring shaft increases with the rotation, the material will slide from the surface of the raised structure. At the same time, in the process that the baffle angle increases, the material on the baffle surface will also slide from the baffle surface, so that the material inside the mixing barrel has two motion states at the same time, thereby improving the mixing efficiency of the material. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 It is a schematic diagram of the overall structure of the utility model;

[0019] Figure 2 This is a schematic diagram of the installation structure of the base plate and the connecting frame of the utility model;

[0020] Figure 3 This is a schematic diagram of the connection structure between the connecting frame and the transmission piston of the utility model;

[0021] Figure 4 This is a schematic diagram of the cross-sectional structure of the mixing barrel of the utility model;

[0022] Among them: 1. Bottom plate; 11. Slider; 12. Connecting piston; 13. Support column; 14. Display screen; 15. Pressure sensor; 16. Support block; 17. Connecting frame; 18. Driving motor; 19. Transmission motor; 110. Driving gear; 111. Bearing; 112. Connecting block; 113. Transmission piston; 114. Movable block; 115. Base; 2. Mixing barrel; 21. Transmission gear; 22. Connecting shaft; 23. Agitator shaft; 24. Baffle; 25. End cover. DETAILED DESCRIPTION

[0023] The following is a further detailed description of the implementation of the present invention in conjunction with the accompanying drawings and examples. The following examples are used to illustrate the present invention, but cannot be used to limit the scope of the present invention.

[0024] In the description of the present invention, unless otherwise specified, "multiple" means two or more; the terms "upper", "lower", "left", "right", "inner", "outer", "front end", "rear end", "head", "tail" and the like indicate the orientation or positional relationship based on the orientation or positional relationship shown in the drawings, which is only for the convenience of describing the present invention and simplifying the description, and does not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operate in a specific orientation, and therefore cannot be understood as limiting the present invention. In addition, the terms "first", "second", "third" and the like are only used for descriptive purposes and cannot be understood as indicating or implying relative importance.

[0025] In the description of the present invention, it should be noted that, unless otherwise clearly specified and limited, the terms "connected" and "connection" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.

[0026] See also Figure 1 - Figure 4In this embodiment, a batching device for producing float glass includes: a bottom plate 1, a slider 11 is movably mounted on the top of the bottom plate 1, a connecting piston 12 is fixedly mounted on the front side of the slider 11, a supporting column 13 is fixedly mounted on the top of the bottom plate 1, a display screen 14 is fixedly mounted on the left side of the supporting column 13, a pressure sensor 15 is fixedly mounted on the top of the supporting column 13, a supporting block 16 is fixedly mounted on the top of the pressure sensor 15, a connecting frame 17 is embedded and mounted on the top of the supporting block 16, a driving motor 18 is fixedly mounted on the rear side of the connecting frame 17, a transmission motor 19 is fixedly mounted on the top of the connecting frame 17, a driving gear 110 is fixedly mounted on the outer side of the rotating shaft of the transmission motor 19, a bearing 111 is fixedly mounted inside the connecting frame 17, a connecting block 112 is fixedly mounted on the rear side of the slider 11, a transmission piston 113 is fixedly mounted on the top of the connecting block 112, a movable block 114 is fixedly mounted on the upper end of the transmission piston 113, and a base 115 is movably mounted on the top of the movable block 114.

[0027] The slider 11 is slidably connected to the bottom plate 1 , the front end of the connecting piston 12 is fixedly connected to the bottom plate 1 , and the support column 13 is symmetrically installed on the left and right sides of the bottom plate 1 with the center of the bottom plate 1 as the reference.

[0028] The support blocks 16 are installed on the upper and lower sides of the columnar structures at the left and right ends of the connecting frame 17 in a mirror-symmetrical manner. The connecting frame 17 and the support blocks 16 form a sliding connection, and the support blocks 16 and the support columns 13 form a sliding connection.

[0029] The connecting block 112 is rotatably connected to the slider 11 , the movable block 114 is rotatably connected to the base 115 , and the top surface of the base 115 is fixedly connected to the connecting frame 17 .

[0030] Specifically, the bottom plate 1 can limit the movement direction of the slider 11 and support the support column 13. The slider 11 can drive the connecting block 112 to move. The connecting piston 12 can drive the slider 11 to move. The support column 13 can support the pressure sensor 15. The display screen 14 can display the monitoring data of the pressure sensor 15. The model of the pressure sensor 15 is AR-DN31. The pressure sensor 15 can monitor the weight of the material inside the mixing barrel 2. The support block 16 can limit the position of the connecting frame 17, and the connecting frame 17 can facilitate the adjustment of the mixing The rotation angle of the barrel 2, the driving motor 18 can drive the connecting shaft 22 to rotate, the transmission motor 19 can drive the driving gear 110 to rotate, the driving gear 110 can drive the transmission gear 21 to rotate, the bearing 111 can facilitate the rotation of the mixing barrel 2, the connecting block 112 can facilitate the rotation connection between the transmission piston 113 and the slider 11, the transmission piston 113 can drive the movable block 114 to move, the movable block 114 can facilitate the rotation connection between the upper end of the transmission piston 113 and the base 115, and the base 115 can drive the connecting frame 17 to rotate.

[0031] A mixing barrel 2 is fixedly installed inside the bearing 111, a transmission gear 21 is fixedly installed on the outside of the mixing barrel 2, a connecting shaft 22 is inserted through the rear end of the mixing barrel 2, a stirring shaft 23 is fixedly installed on the front end of the connecting shaft 22, a baffle 24 is fixedly installed on the inner wall of the mixing barrel 2, and an end cover 25 is fixedly installed on the front end of the mixing barrel 2.

[0032] The mixing barrel 2 is rotatably connected to the connecting frame 17 via the bearing 111 , and the connecting shaft 22 passes through the mixing barrel 2 at the center of the rear side vertical surface of the mixing barrel 2 and is fixedly connected to the rotating shaft of the driving motor 18 .

[0033] The outer side of the stirring shaft 23 is provided with rectangular protrusions in a ring shape at equal angles with the center of the stirring shaft 23 as a reference, and the surface of the rectangular protrusion of the stirring shaft 23 is provided with an open hole structure.

[0034] The baffle 24 is annularly mounted on the inner wall of the mixing barrel 2 at equal angles with the center of the mixing barrel 2 as a reference, and the mixing barrel 2 is movably connected to the end cover 25 through a threaded structure.

[0035] Specifically, the mixing barrel 2 can receive materials, the transmission gear 21 can drive the mixing barrel 2 to rotate, the connecting shaft 22 can drive the stirring shaft 23 to rotate, the stirring shaft 23 and the baffle 24 can drive the materials to move, and the end cover 25 can close the front end of the mixing barrel 2.

[0036] When in use, since the mixing barrel 2 is installed through the bearing 111, the weight of the material received by the mixing barrel 2 can be transmitted to the top of the support block 16 through the connecting frame 17. The support block 16 is fixedly installed on the upper end of the pressure sensor 15. The pressure sensor 15 can monitor the weight of the material inside the mixing barrel 2 in real time through the support block 16 connecting frame 17, and transmit the monitoring data to the display screen 14. In this way, the material weight can be intuitively displayed through the display screen 14, so as to facilitate the proportioning of the material when adding the material. Since the mixing barrel 2 is cylindrical, the mixing barrel 2 is installed through the bearing 111, and a rotation connection is formed between the bearing 111 and the connecting frame 17, and a sliding connection is formed between the connecting frame 17 and the support block 16. At the same time, the bottom of the connecting frame 17 is rotated through the base 115 and the movable block 114. The position of the base 115 is changed by contraction of the connecting piston 12 and the transmission piston 113, so that the base 11 The connecting frame 17 is driven to rotate with the axis of the columnar structures on the left and right sides as the reference, so that the mixing barrel 2 is rotated from the horizontal direction to the vertical direction, so as to facilitate the addition of materials. After the addition of materials is completed, the mixing barrel 2 can be adjusted to the horizontal direction by rotation. During mixing, the driving motor 18 drives the stirring shaft 23 to rotate clockwise through the connecting shaft 22. The stirring shaft 23 can drive the materials in the central part of the mixing barrel 2 to rotate with the center of the mixing barrel 2 as the reference. The transmission motor 19 drives the mixing barrel 2 to rotate counterclockwise through the driving gear 110 and the transmission gear 21. The baffle 24 inside the mixing barrel 2 will drive the materials to move. In the process that the angle of the protruding structure outside the stirring shaft 23 increases with the rotation, the materials will slide from the surface of the protruding structure. At the same time, in the process that the angle of the baffle 24 increases, the materials on the surface of the baffle 24 will also slide from the surface of the baffle 24, so that the materials inside the mixing barrel 2 have two motion states at the same time, thereby improving the mixing efficiency of the materials.

[0037] Although the embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A batching device for float glass production, characterized in that: include: A bottom plate (1), a slider (11) is movably mounted on the top of the bottom plate (1), a connecting piston (12) is fixedly mounted on the front side of the slider (11), a support column (13) is fixedly mounted on the top of the bottom plate (1), a display screen (14) is fixedly mounted on the left side of the support column (13), a pressure sensor (15) is fixedly mounted on the top of the support column (13), a support block (16) is fixedly mounted on the top of the pressure sensor (15), a connecting frame (17) is embeddedly mounted on the top of the support block (16), a driving motor (18) is fixedly mounted on the rear side of the connecting frame (17), a transmission motor (19) is fixedly mounted on the top of the connecting frame (17), a driving gear (110) is fixedly mounted on the outer side of the rotating shaft of the transmission motor (19), and the connecting frame ( A bearing (111) is fixedly installed inside the slider (17), a connecting block (112) is fixedly installed on the rear side of the slider (11), a transmission piston (113) is fixedly installed above the connection block (112), a movable block (114) is fixedly installed on the upper end of the transmission piston (113), a base (115) is movably installed above the movable block (114), a mixing barrel (2) is fixedly installed inside the bearing (111), a transmission gear (21) is fixedly installed on the outer side of the mixing barrel (2), a connecting shaft (22) is inserted through the rear end of the mixing barrel (2), a stirring shaft (23) is fixedly installed at the front end of the connecting shaft (22), a baffle (24) is fixedly installed on the inner wall of the mixing barrel (2), and an end cover (25) is fixedly installed at the front end of the mixing barrel (2).

2. A batching device for float glass production according to claim 1, characterized in that: The slider (11) is slidably connected to the bottom plate (1), the front end of the connecting piston (12) is fixedly connected to the bottom plate (1), and the support column (13) is symmetrically mounted on the left and right sides of the bottom plate (1) with the center of the bottom plate (1) as a reference.

3. The batching device for float glass production according to claim 1, characterized in that: The support block (16) is mounted on the upper and lower sides of the columnar structure at the left and right ends of the connecting frame (17) in a mirror-symmetrical manner, and a sliding connection is formed between the connecting frame (17) and the support block (16), and a sliding connection is formed between the support block (16) and the support column (13).

4. The batching device for float glass production according to claim 1, characterized in that: The connecting block (112) and the slider (11) are rotatably connected, the movable block (114) and the base (115) are rotatably connected, and the top surface of the base (115) is fixedly connected to the connecting frame (17).

5. The batching device for float glass production according to claim 1, characterized in that: The mixing barrel (2) is rotatably connected to the connecting frame (17) via a bearing (111), and the connecting shaft (22) passes through the mixing barrel (2) at the center of the rear side vertical surface of the mixing barrel (2) and is fixedly connected to the rotating shaft of the driving motor (18).

6. The batching device for float glass production according to claim 1, characterized in that: The outer side of the stirring shaft (23) is provided with a rectangular protrusion in a ring shape at equal angles with the center of the stirring shaft (23) as a reference, and the surface of the rectangular protrusion of the stirring shaft (23) is provided with an open hole structure.

7. The batching device for float glass production according to claim 1, characterized in that: The baffle (24) is annularly mounted on the inner wall of the mixing barrel (2) at equal angles with the center of the mixing barrel (2) as a reference, and the mixing barrel (2) is movably connected to the end cover (25) via a threaded structure.

Citation Information

Patent Citations

  • Batching device for producing and manufacturing float glass

    CN218281332U