Zinc sulfate refining and impurity removing device
By designing a zinc sulfate purification and decontamination device including a filter chamber, a drive chamber, a waste chamber, a primary filter grid, a secondary filter grid, a driving mechanism and a spray mechanism, the problem of low adhesion of zinc sulfate powder and low filtration efficiency of small particles is solved, and effective recycling and purification of zinc sulfate is achieved.
Patent Information
- Application Number
- CN202420662551.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-02
- Publication Date
- 2025-03-25
- Estimated Expiration
- 2034-04-02
AI Technical Summary
During the existing zinc sulfate removal process, zinc sulfate powder is prone to stick to the inner wall of the filter chamber and the filter screen, making it difficult to recover. At the same time, due to the large holes in the filter screen, it is impossible to effectively filter small particles of impurities.
A zinc sulfate purification and decomposition device including a filter chamber, a drive chamber, a waste chamber, a primary filter screen, a secondary filter screen, a drive mechanism and a spray mechanism is designed. Through the vibration of the primary filter and the cleaning of the spray mechanism, effective recycling of zinc sulfate powder and filtration of small particulate impurities are achieved.
It effectively solves the problem of zinc sulfate powder adhesion, realizes the recycling and purification of zinc sulfate, and improves the filtration efficiency of small particulate impurities, reducing waste and pollution.
Smart Images

Figure CN222659203U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of chemical industry, in particular to a zinc sulfate refining and impurity removal device. Background Art
[0002] Zinc sulfate, also known as zinc sulfate and zinc sulfate, is the main raw material for the manufacture of zinc barium white and zinc salts. It can also be used as a mordant for printing and dyeing, a preservative for wood and leather, and an important auxiliary raw material for the production of viscose fiber and vinylon fiber.
[0003] During the preparation of zinc sulfate, some metal impurities or sand and gravel will be mixed in, and it is necessary to filter and remove impurities, otherwise it will affect the quality and purity of the zinc sulfate. The existing screening device uses a screen for screening. During the screening process, the zinc sulfate powder will stick to the inner wall of the filter chamber and the filter, making it difficult to recycle the zinc sulfate, resulting in a certain amount of waste. In addition, due to the large holes in the filter, some small particle impurities cannot be filtered well.
[0004] Based on this, it is necessary to study a zinc sulfate refining and impurity removal device. Utility Model Content
[0005] In view of this, the purpose of the utility model is to provide a zinc sulfate refining and impurity removal device, which effectively solves the problems that zinc sulfate powder sticks to the inner wall of the filter chamber and the filter screen in the existing zinc sulfate impurity removal process, making it difficult to recover the zinc sulfate, and some small particle impurities cannot be well filtered due to the large holes of the filter screen.
[0006] To achieve the above-mentioned purpose, the technical solution adopted by the utility model is: a zinc sulfate refining and impurity removal device, characterized in that it includes: a filter chamber, a drive chamber, a waste chamber, a primary filter screen, a secondary filter screen, a drive mechanism and a spray mechanism;
[0007] A feed inlet and a discharge outlet are respectively provided above and below the filter chamber;
[0008] The two opposite sides of the filter chamber are respectively fixedly connected to the drive chamber and the waste chamber, and a first through hole and a second through hole are opened on the inner wall of the filter chamber to connect the three chambers;
[0009] A spring is fixed in each of the first through hole and the second through hole, and the first through hole is higher than the second through hole;
[0010] The primary filter screen is arranged obliquely in the filter chamber, with two ends thereof located in the first through hole and the second through hole, and fixedly connected to the spring;
[0011] A transmission block is fixed on the side of the primary filter screen close to the driving chamber;
[0012] The driving mechanism comprises a driving motor, a driving shaft and a cam. The driving motor is arranged in the driving chamber, a first gear is mounted on the motor shaft, the driving shaft is arranged horizontally below the transmission block, and two ends thereof are respectively rotatably plugged into the side wall of the driving chamber; a second gear and a cam are fixedly mounted on the driving shaft; the second gear is meshed with the first gear, and the cam is against the transmission block;
[0013] The secondary filter screen is horizontally plugged into the bottom of the filter chamber;
[0014] A three-stage filter screen is fixed in the waste chamber, a reflux port connected to the filter chamber is opened below the three-stage filter screen, and a waste box is inserted in the waste chamber;
[0015] The spray mechanism is arranged above the filter chamber.
[0016] Furthermore, the spray mechanism includes a water pump, a spray head and a pipeline. The water pump is fixed above the filter chamber, and the spray head is located inside the filter chamber and connected to the water pump through the pipeline.
[0017] Furthermore, a horizontal slot is provided at the bottom of the filter chamber, and the secondary filter screen includes a support frame and a filter screen; the filter screen is fixed on the support frame, and the support frame is adapted to be inserted into the slot.
[0018] Furthermore, the reflux port is located between the second through hole and the secondary filter screen.
[0019] Furthermore, a flap is hinged above the driving chamber, and a handle is fixed on the flap.
[0020] Furthermore, a handle is fixed on the waste box, and half of the bottom surface of the waste box is an inclined surface inclined toward the filter chamber.
[0021] Furthermore, an inclined baffle is fixed above the first through hole and the second through hole.
[0022] The beneficial effects of the above technical solution are:
[0023] The utility model arranges three chambers, namely a driving chamber, a filtering chamber and a waste chamber, the three chambers are connected through a first through hole and a second through hole, a primary filter screen is arranged in the filtering chamber, and both ends of the primary filter screen are fixed on springs in the first through hole and the second through hole, a driving mechanism is installed in the driving chamber, a cam in the driving mechanism abuts against a transmission block on the primary filter screen, the primary filter screen is vibrated by the rotation of the cam, zinc sulfate powder falls through the filter screen onto the secondary filter screen, and large particle impurities fall along the filter screen into the waste box of the waste chamber; the three-stage filter screen arranged in the waste chamber can ensure that large particle impurities fall to the rear half of the waste box, thereby completing the preliminary impurity removal of zinc sulfate.
[0024] A spray mechanism is arranged above the filter chamber, and the water pump is turned on to pump water. The spray head in the filter chamber sprays water onto the inner wall of the filter chamber and the primary filter net to clean the zinc sulfate powder remaining on the inner wall of the filter chamber and the primary filter net. The zinc sulfate powder that is initially filtered and accumulated on the secondary filter net contacts water to form a zinc sulfate solution and passes through the secondary filter net. The secondary filter net filters small particulate matter that is insoluble in water to complete the filtration of zinc sulfate. A baffle inclined inwardly is arranged above the first through hole and the second through hole to prevent a large amount of water from entering the drive chamber and the waste chamber, thereby ensuring the efficiency of flushing.
[0025] When the first-stage filter vibrates, part of the water and zinc sulfate solution will be vibrated to the waste chamber, and the large particles of impurities will be located in the rear half of the waste box through the third-stage filter. The water and zinc sulfate solution brought by the vibration pass through the filter and enter the filter chamber from the reflux port to be recovered, and are cleaned by the spray head to form a zinc sulfate solution under the second-stage filter. Then the zinc sulfate solution is taken out from the water outlet, and subsequent operations can be carried out. At the same time, the second-stage filter is plug-in and located in the filter chamber. It can be taken out for cleaning after a period of use. It is easy to use, easy to get started, and simple and quick to operate. BRIEF DESCRIPTION OF THE DRAWINGS
[0026] Figure 1 It is a cross-sectional view of the utility model;
[0027] Figure 2 It is a schematic diagram of the driving mechanism of the utility model;
[0028] Figure 3 It is a schematic diagram of the structure of the secondary filter screen of the utility model.
[0029] Figure numerals: 1 is a filter chamber, 2 is a drive chamber, 3 is a waste chamber, 4 is a first through hole, 5 is a second through hole, 6 is a spring, 7 is a primary filter screen, 8 is a transmission block, 9 is a secondary filter screen, 901 is a support frame, 902 is a filter screen, 10 is a waste box, 11 is a tertiary filter screen, 12 is a handle, 13 is a feed port, 14 is a discharge port, 15 is a flip cover, 16 is a baffle, 17 is a drive motor, 18 is a first gear, 19 is a drive shaft, 20 is a second gear, 21 is a cam, 22 is a water pump, 23 is a sprinkler head, 24 is a pipeline, and 25 is a reflux port. DETAILED DESCRIPTION
[0030] The utility model is further described in detail below with reference to the accompanying drawings and specific implementation methods:
[0031] Embodiment 1, this embodiment aims to provide a zinc sulfate refining and impurity removal device, which is mainly used for removing impurities from zinc sulfate. In view of the problems that zinc sulfate powder will stick to the inner wall of the filter chamber and the filter screen in the existing zinc sulfate impurity removal process, it is difficult to recover the zinc sulfate, and some small particle impurities cannot be well filtered due to the large holes of the filter screen, this embodiment provides a zinc sulfate refining and impurity removal device.
[0032] like Figure 1-3 As shown in the figure, a zinc sulfate refining and impurity removal device is characterized in that it includes: a filter chamber 1, a drive chamber 2, a waste chamber 3, a primary filter screen 7, a secondary filter screen 9, a drive mechanism and a spray mechanism; a feed port 13 is provided above the filter chamber 1, and a discharge port 14 is provided below the filter chamber 1; the left side of the filter chamber 1 is fixedly connected to the drive chamber 2, and the right side of the filter chamber 1 is fixedly connected to the waste chamber 3, the filter chamber 1 is connected to the drive chamber by opening a first through hole 4, and the filter chamber 1 is connected to the waste chamber 3 by opening a second through hole 5, and a spring 6 is fixed in the first through hole 4 and the second through hole 5, and the first through hole 4 is higher than the second through hole 5.
[0033] The primary filter screen 7 is a mesh filter screen that can intercept large particles of impurities and allow zinc sulfate powder to pass through. The primary filter screen 7 is arranged obliquely in the filter chamber 1, and its two ends are respectively inserted into the first through hole 4 and the second through hole 5, and are fixedly connected to the springs 6 therein respectively. A transmission block 8 is fixed to the side of the primary filter screen 7 close to the drive chamber 2, and large particles of impurities can roll on the primary filter screen 7 and fall into the waste chamber 3.
[0034] A waste box 10 is inserted into the waste chamber 3, and large particles of impurities falling into the waste chamber 3 are collected by the waste box 10. The front half of the bottom of the waste box 10 is an inclined surface inclined toward the filter chamber 1, and the rear half is a flat surface. A handle 12 is also fixed to the waste box 10. An inclined three-stage filter screen 11 is arranged in the waste chamber 3, and the bottom end of the three-stage filter screen 11 is aligned with the middle of the waste box 10.
[0035] The driving mechanism includes a driving motor 17, a driving shaft 19 and a cam 21. The driving motor 17 is fixed in the driving chamber 2. A first gear 18 is fixedly mounted on the motor shaft. The driving shaft 19 is horizontally arranged below the transmission block 8. Both ends of the first gear 18 are rotatably mounted on the two side walls of the driving chamber 2. A second gear 20 and a cam 21 are fixedly mounted on the driving shaft 19. The second gear 20 is meshed with the first gear 18. The cam 21 abuts against the bottom of the transmission block 8. When the driving motor 17 is started, the motor shaft of the driving motor 17 drives the first gear 18 rotates, the first gear 18 transmits the power to the second gear 20, the second gear 20 drives the driving shaft 19 to rotate, the driving shaft 19 drives the cam 21 to rotate, the cam 21 keeps pushing the transmission block 8, thereby transmitting the force to the primary filter screen 7, so that the primary filter screen 7 keeps vibrating, and the zinc sulfate powder and the large particles of impurities are separated. The large particles of impurities roll on the primary filter screen 7 until they fall into the waste box 10. A flip cover 15 is hinged on the top of the driving chamber 2. By opening the flip cover 15, the driving mechanism can be inspected and processed.
[0036] The secondary filter screen 9 includes a support frame 901 and a filter screen 902. The filter screen 902 is a cloth-like filter screen that can filter small particles that are insoluble in water. The filter screen 902 is fixed on the support frame 901 to ensure that the filter screen 902 has a certain tension. A handle 12 is also fixed on the support frame 901. A slot is provided on the filter chamber 1 between the bottom end of the filter chamber 1 and the primary filter screen 7. The secondary filter screen 9 is plugged into the filter chamber 1. The zinc sulfate powder screened by the primary filter screen 7 will accumulate on the secondary filter screen 9.
[0037] The spray mechanism includes a water pump 22, a spray head 23 and a pipe 24. The water pump 22 is fixed above the filter chamber 1. The spray head 23 is arranged inside the filter chamber 1 and connected to the water pump 22 through the pipe 24. After the water pump 22 pumps clean water to the spray head 23, the spray head 23 sprays water around to wash away the zinc sulfate powder adhering to the inner wall of the filter chamber 1 and the primary filter screen 7, so that it falls onto the secondary filter screen 9. An inwardly inclined baffle 16 is fixed above the first through hole 4 and the second through hole 5, which can guide the sprayed water and the coarse zinc sulfate powder falling from the feed port 13 to the bottom end of the filter chamber 1, thereby preventing a large amount of powder and water from entering the drive chamber 2 and the waste chamber 3.
[0038] After cleaning by the spray mechanism, the zinc sulfate powder accumulated on the secondary filter screen 9 combines with water to form a zinc sulfate solution, which is filtered by the secondary filter screen 9 and stored at the bottom of the filter chamber 1. The zinc sulfate solution can be taken out through the discharge port 14 for subsequent processing and use. Small particles of impurities insoluble in water will adhere to the secondary filter screen 9. After a period of use, the secondary filter screen 9 can be taken out for cleaning.
[0039] Since the primary filter screen 7 is vibrating, it is inevitable that part of the solution remaining thereon is splashed into the waste box 10. This part of the solution will enter the waste box together with the large particles of impurities. After being filtered by the third-stage filter screen 11, the large particles of impurities roll into the second half of the waste box 10, and the solution flows into the inclined surface of the first half of the waste box 10, and flows back into the filter chamber 1 through the reflux port 25 opened on the waste chamber 3, thereby reducing the waste of zinc sulfate.
[0040] It is obvious to those skilled in the art that the present invention is not limited to the details of the exemplary embodiments described above, and that the present invention can be implemented in other specific forms without departing from the spirit or essential features of the present invention. Therefore, the embodiments should be regarded as exemplary and non-restrictive from any point of view, and the scope of the present invention is limited by the appended claims rather than the above description, and it is intended that all changes falling within the meaning and scope of the equivalent elements of the claims are included in the present invention. Any reference numeral in a claim should not be regarded as limiting the claim to which it relates.
Claims
1. A zinc sulfate refining and impurity removal device, characterized in that: include: Filter chamber, drive chamber, waste chamber, primary filter screen, secondary filter screen, drive mechanism and spray mechanism; A feed inlet and a discharge outlet are respectively provided above and below the filter chamber; The two opposite sides of the filter chamber are respectively fixedly connected to the drive chamber and the waste chamber, and a first through hole and a second through hole are opened on the inner wall of the filter chamber to connect the three chambers; A spring is fixed in each of the first through hole and the second through hole, and the first through hole is higher than the second through hole; The primary filter screen is arranged obliquely in the filter chamber, with two ends thereof located in the first through hole and the second through hole, and fixedly connected to the spring; A transmission block is fixed on the side of the primary filter screen close to the driving chamber; The driving mechanism comprises a driving motor, a driving shaft and a cam. The driving motor is arranged in the driving chamber, a first gear is mounted on the motor shaft, the driving shaft is arranged horizontally below the transmission block, and two ends thereof are respectively rotatably plugged into the side wall of the driving chamber; a second gear and a cam are fixedly mounted on the driving shaft; the second gear is meshed with the first gear, and the cam is against the transmission block; The secondary filter screen is horizontally plugged into the bottom of the filter chamber; A three-stage filter screen is fixed in the waste chamber, a reflux port connected to the filter chamber is opened below the three-stage filter screen, and a waste box is inserted in the waste chamber; The spray mechanism is arranged above the filter chamber.
2. A zinc sulfate refining and impurity removal device according to claim 1, characterized in that: The spray mechanism comprises a water pump, a spray head and a pipeline. The water pump is fixed above the filter chamber, and the spray head is located inside the filter chamber and connected to the water pump through the pipeline.
3. A zinc sulfate refining and impurity removal device according to claim 2, characterized in that: A horizontal slot is provided at the bottom of the filter chamber, and the secondary filter screen comprises a support frame and a filter screen; the filter screen is fixed on the support frame, and the support frame is adapted to be inserted into the slot.
4. A zinc sulfate refining and impurity removal device according to claim 3, characterized in that: The reflux port is located between the second through hole and the secondary filter screen.
5. A zinc sulfate refining and impurity removal device according to claim 4, characterized in that: A flip cover is hinged above the driving chamber, and a handle is fixed on the flip cover.
6. A zinc sulfate refining and impurity removal device according to claim 5, characterized in that: A handle is fixed on the waste box, and half of the bottom surface of the waste box is an inclined surface inclined toward the filter chamber.
7. A zinc sulfate refining and impurity removal device according to any one of claims 1 to 6, characterized in that: Inclined baffles are fixed above the first through hole and the second through hole.