Retarder assembly part cleaning device

Abstract

The utility model provides a retarder assembly part cleaning device, and belongs to the technical field of retarder part cleaning. The retarder assembly part cleaning device comprises a protection structure and a cleaning assembly. The protection structure comprises a box body, a translation piece and an adjusting piece, and the translation piece and the adjusting piece are both installed on the box body. And the cleaning assembly comprises a cleaning box, a lifting plate, a wiping piece and an air drying piece, a recycling box is fixed to one side of the cleaning box, a third shell is installed in the cleaning box, a conveying pump is installed in the third shell, the input end of the conveying pump is connected with a liquid guide pipe, the output end of the conveying pump is connected with a conveying pipe, and the conveying pipe is connected with the lifting plate. A spray head is installed at the bottom of the lifting plate, and one end of the conveying pipe is connected to one side of the spray head. The device has the function of integrating cleaning, wiping and drying, the efficiency of cleaning the retarder part is improved, and liquid is prevented from remaining on the cleaned surface of the retarder part.

Description

Technical Field

[0001] The utility model relates to the technical field of cleaning speed reducer parts, in particular to a cleaning device for speed reducer assembly parts. Background Art

[0002] The speed control system of the retarder is a continuous speed control system composed of multiple retarders. Although each retarder is an independent working unit, the final speed control effect is achieved by relying on the system capacity of the retarder group of each track. Therefore, the maintenance and repair of the retarder has become an important task of the marshaling yard. Since the use of the retarder, there has been no effective method to accurately detect the various performance indicators of the retarder. The vast majority of retarder maintenance adopts a combination of outdoor inspections, outdoor maintenance and indoor inspections. In the maintenance and repair work, the daily inspection of the retarder accounts for a large proportion. The inspection of all retarders installed in the marshaling yard once a day accounts for an average of about 60% of the maintenance work, which is time-consuming and laborious. The method commonly used by maintenance personnel is manual inspection, visually inspecting whether the external structure is damaged, oil leaking, etc., and whether the retarder is working and the braking performance can only be judged by stepping on each unit. Moreover, due to the inadequate inspection of human factors, shunting accidents are very likely to occur.

[0003] Chinese patent number CN113560258B provides a deceleration top disassembly and cleaning integrated machine, including a frame, a disassembly and assembly device installed on the frame for disassembling or assembling the deceleration top, a cleaning device for cleaning the disassembled deceleration top, and a manipulator for transporting the deceleration top, the disassembly and assembly device includes an overall disassembly and assembly mechanism, a split disassembly and assembly mechanism for disassembling or assembling the piston rod assembly, and a pre-assembly mechanism for preliminarily assembling the oil cylinder body and the piston rod assembly, and the cleaning device includes a cleaning box, a liftable turntable mechanism, a spray mechanism, and an ultrasonic vibrator cleaning mechanism, and the liftable turntable mechanism includes a horizontal turntable with multiple cleaning stations, a rotary assembly for driving the horizontal turntable to rotate, and a linear moving assembly for driving the horizontal turntable to lift. The present invention can improve the indoor maintenance level of the deceleration top, can greatly reduce the labor intensity, can ensure the maintenance quality of the deceleration top, and can avoid equipment quality problems caused by human factors.

[0004] Although the above patent can greatly reduce the labor intensity and ensure the maintenance quality of the speed reducer, it can only clean the speed reducer parts and does not have the functions of cleaning, wiping and drying. This results in low efficiency in cleaning the speed reducer parts and residual liquid on the cleaned surface of the speed reducer parts. Utility Model Content

[0005] In order to make up for the above shortcomings, the utility model provides a speed reducer top assembly parts cleaning device, aiming to improve the speed reducer top assembly parts cleaning device, which usually does not have the integrated functions of cleaning, wiping and drying.

[0006] The utility model is achieved in this way:

[0007] The utility model provides a cleaning device for assembly parts of a speed reducer, which comprises a protection structure and a cleaning component.

[0008] The protective structure includes a box body, a translation member and an adjustment member, and the translation member and the adjustment member are both installed on the box body; the cleaning component includes a cleaning box, a lifting plate, a wiping member and an air-drying member, a retrieval box is fixed to one side of the cleaning box, a shell three is installed inside the cleaning box, a delivery pump is installed inside the shell three, the input end of the delivery pump is connected to a liquid guide tube, and the output end of the delivery pump is connected to a delivery pipe, a nozzle is installed at the bottom of the lifting plate, one end of the delivery pipe is connected to one side of the nozzle, the wiping member includes a lifting frame, a motor three is installed on one side of the lifting frame, a wiping roller is installed on the output shaft of the motor three, the air-drying member includes a shell four, air-permeable grilles are arranged around the shell four, and a hot air blower is installed inside the shell four.

[0009] In one embodiment of the utility model, the cleaning box and the recovery box are both installed at the bottom of the box body, a box door is installed on the front of the box body through hinges, an observation window is provided on one side of the box door, and a reflux filter is provided inside the box body.

[0010] In one embodiment of the utility model, the translation member includes a motor 1, which is installed on one side of the box body, and the output shaft of the motor 1 is installed with a screw, and the external thread of the screw is connected to a moving block, and the bottom of the moving block is installed with a shell 1, and an electric telescopic rod is installed inside the shell 1, and the lifting plate, lifting frame and shell 4 are installed on different output shafts of the electric telescopic rod.

[0011] In one embodiment of the utility model, a guide hole 1 is opened on one side of the moving block, a guide rod 1 is installed inside the box, the moving block is slidably sleeved on the outside of the guide rod 1 through the guide hole 1, the lifting plate, the lifting frame and the shell 4 are all installed with a guide rod 2, a guide hole 2 is opened at the bottom of the shell 1, and the guide rod 2 is slidably inserted into the guide hole 2.

[0012] In one embodiment of the utility model, the adjusting member includes two hydraulic telescopic rods, which are respectively installed on both sides of the box body, and the output shaft of the hydraulic telescopic rod is installed with a movable plate, one side of the movable plate is installed with a shell 2, and the interior of the shell 2 is installed with a motor 2.

[0013] In one embodiment of the utility model, the output shaft of the motor 2 is installed with a clamping shell, the outer wall of the clamping shell is threaded with a screw, the bottom end of the screw is rotatably connected to a clamping plate, a guide rod 3 is installed on the other side of the movable plate, and guide holes 3 are opened on both sides of the box body, and the guide rod 3 is slidably inserted in the guide hole 3.

[0014] In one embodiment of the utility model, a liquid inlet pipe is installed on the other side of the cleaning box, and a liquid discharge pipe is installed on one side of the recovery box.

[0015] The beneficial effects of the utility model are as follows: the utility model obtains a cleaning device for the assembly parts of a decelerator top through the above-mentioned design. When in use, a cleaning component is set up, and a delivery pump in the cleaning component delivers cleaning liquid to the nozzle, and the nozzle sprays cleaning liquid to clean the decelerator top parts. The motor three in the wiping component drives the wiping roller to rotate, and the rotation of the wiping roller can wipe the cleaned decelerator top parts. The hot air blower in the air-drying component blows air to the decelerator top parts, which is convenient for drying the decelerator top parts after cleaning, avoiding residual liquid on the cleaning surface of the decelerator top parts, so that the cleaning device has the functions of cleaning, wiping and drying in one. The adjusting component is used, and the hydraulic telescopic rod in the adjusting component drives the moving plate and the clamping The shell moves, which is convenient for using speed reducers of different lengths. When the adopted screw rotates, the bottom end of the screw rotates and is connected to the top of the clamping plate. The rotation of the screw drives the clamping plate to rise and fall, which is convenient for clamping the speed reducer in the clamping shell. The adopted motor 2 drives the clamping shell to rotate, which is convenient for driving the speed reducer to rotate, so that the speed reducer can be processed comprehensively. The adopted translation part, the motor 1 in the translation part drives the screw to rotate, which can drive the moving block to move, thereby driving the nozzle, wiping part and air-drying part to perform horizontal surface treatment on the speed reducer, thereby improving the efficiency and convenience of cleaning the speed reducer parts. The adopted electric telescopic rod drives the nozzle, wiping part and air-drying part to rise and fall, which is convenient for selecting different cleaning steps to meet the requirements for cleaning the speed reducer parts. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] In order to more clearly illustrate the technical solution of the implementation mode of the utility model, the drawings required for use in the implementation mode will be briefly introduced below. It should be understood that the following drawings only show certain embodiments of the utility model and therefore should not be regarded as limiting the scope. For ordinary technicians in this field, other relevant drawings can be obtained based on these drawings without paying creative work.

[0017] Figure 1 It is a schematic diagram of the overall structure of the speed reduction top assembly parts cleaning device provided by the embodiment of the utility model;

[0018] Figure 2A schematic diagram of the internal structure of a cleaning device for speed reducer assembly parts provided in an embodiment of the utility model;

[0019] Figure 3 A schematic diagram of the structure of the adjusting member of the cleaning device for the assembly parts of the speed reducer provided in the embodiment of the utility model;

[0020] Figure 4 The structure of the cleaning device for the assembly parts of the deceleration top provided in the embodiment of the utility model shows the intention of the translation part and the cleaning component.

[0021] In the figure: 100-protective structure; 110-box; 111-box door; 112-observation window; 113-backflow filter; 120-translation member; 121-motor 1; 122-screw rod; 123-moving block; 124-guide hole 1; 125-guide rod 1; 126-shell 1; 127-electric telescopic rod; 128-guide hole 2; 129-guide rod 2; 130-adjusting member; 131-hydraulic telescopic rod; 132-moving plate; 133-shell 2; 134-motor 2; 135-clamping shell; 136 -screw; 137-clamping plate; 138-guide hole three; 139-guide rod three; 200-cleaning assembly; 210-cleaning box; 211-retraction box; 212-shell three; 213-delivery pump; 214-liquid guide pipe; 215-delivery pipe; 216-lifting plate; 217-spray nozzle; 218-liquid inlet pipe; 219-liquid discharge pipe; 220-wiping piece; 221-lifting frame; 222-motor three; 223-wiping roller; 230-air drying piece; 231-shell four; 232-air permeable grille; 233-hot air blower. DETAILED DESCRIPTION

[0022] In order to make the purpose, technical solution and advantages of the implementation of the utility model clearer, the technical solution in the implementation of the utility model will be clearly and completely described below in conjunction with the drawings in the implementation of the utility model. Obviously, the described implementation is a part of the implementation of the utility model, not all of the implementations. Based on the implementation of the utility model, all other implementations obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model. Example

[0023] See also Figure 1-4 The utility model provides a technical solution: a cleaning device for speed reducer assembly parts, including a protective structure 100 and a cleaning component 200.

[0024] See also Figure 1-Figure 4 The protection structure 100 includes a box body 110 , a translation member 120 and an adjustment member 130 , and the translation member 120 and the adjustment member 130 are both installed on the box body 110 .

[0025] The cleaning box 210 and the recovery box 211 are both installed at the bottom of the box body 110. A box door 111 is installed on the front of the box body 110 through hinges. An observation window 112 is provided on one side of the box door 111. A reflux filter 113 is provided inside the box body 110 to filter the liquid flowing into the recovery box 211.

[0026] The translation member 120 includes a motor 121, which drives the screw rod 122 to rotate, and can drive the moving block 123 to move, thereby driving the nozzle 217, the wiping member 220 and the air-drying member 230 to perform lateral surface treatment on the deceleration top, thereby improving the efficiency and convenience of cleaning the deceleration top parts. The motor 121 is installed on one side of the box body 110, and the output shaft of the motor 121 is installed with the screw rod 122, and the external thread of the screw rod 122 is connected with the moving block 123, and the bottom of the moving block 123 is installed with a shell 126, and the interior of the shell 126 is installed with an electric telescopic rod 127, and the lifting plate 216, the lifting frame 221 and the shell four 231 are installed on different output shafts of the electric telescopic rod 127. The electric telescopic rod 127 is used to drive the nozzle 217, the wiping piece 220 and the air-drying piece 230 to rise and fall, which is convenient for selecting different cleaning steps and meeting the requirements for cleaning the deceleration top parts. A guide hole 124 is opened on one side of the moving block 123, and a guide rod 125 is installed inside the box body 110. The moving block 123 is slidably sleeved on the outside of the guide rod 125 through the guide hole 124. The lifting plate 216, the lifting frame 221 and the shell four 231 are all equipped with a guide rod 129. The bottom of the shell 126 is opened with a guide hole 128. The guide rod 129 is slidably inserted into the guide hole 128. The guide rod 129 improves the stability of the movement of the lifting plate 216, the lifting frame 221 and the shell four 231.

[0027] The adjusting member 130 includes two hydraulic telescopic rods 131, which drive the moving plate 132 and the clamping shell 135 to move, so as to meet the use of deceleration tops of different lengths. The two hydraulic telescopic rods 131 are respectively installed on both sides of the box body 110, and the output shaft of the hydraulic telescopic rod 131 is installed with the moving plate 132, and one side of the moving plate 132 is installed with a shell 133, and the interior of the shell 133 is installed with a motor 134, and the motor 134 drives the clamping shell 135 to rotate, so as to drive the deceleration top to rotate, so as to fully process the deceleration top, and the output shaft of the motor 134 is installed. A clamping shell 135 is installed, and the outer wall thread of the clamping shell 135 is provided with a screw 136. When the screw 136 rotates, the bottom end of the screw 136 is rotatably connected to the top of the clamping plate 137. The rotation of the screw 136 drives the clamping plate 137 to rise and fall, so as to clamp the deceleration top in the clamping shell 135. The bottom end of the screw 136 is rotatably connected to the clamping plate 137. A guide rod three 139 is installed on the other side of the movable plate 132. Guide holes three 138 are opened on both sides of the box body 110. The guide rod three 139 is slidably inserted in the guide holes three 138. The guide rod three 139 improves the stability of the movement of the movable plate 132.

[0028] See also Figure 1-Figure 4 The cleaning assembly 200 includes a cleaning box 210, a lifting plate 216, a wiping member 220 and an air-drying member 230. A retracting box 211 is fixed to one side of the cleaning box 210. A shell 3 212 is installed inside the cleaning box 210. A delivery pump 213 is installed inside the shell 3 212. The delivery pump 213 delivers cleaning liquid to a nozzle 217. A liquid guide tube 214 is connected to the input end of the delivery pump 213. A delivery pipe 215 is connected to the output end of the delivery pump 213. A nozzle 217 is installed at the bottom of the lifting plate 216. The nozzle 217 sprays cleaning liquid to clean the deceleration top parts. One end of the delivery pipe 215 is connected to the nozzle On one side of 217, the wiping member 220 includes a lifting frame 221, and a motor 222 is installed on one side of the lifting frame 221. The motor 222 drives the wiping roller 223 to rotate. The output shaft of the motor 222 is installed with the wiping roller 223. The rotation of the wiping roller 223 can wipe the cleaned deceleration top parts. The air-drying member 230 includes a shell 231. The shell 231 is provided with air-permeable grilles 232 all around. A hot air blower 233 is installed inside the shell 231. The hot air blower 233 blows air to the deceleration top parts to facilitate drying of the deceleration top parts after cleaning and avoid residual liquid on the cleaned surface of the deceleration top parts.

[0029] A liquid inlet pipe 218 is installed on the other side of the cleaning box 210, and a liquid discharge pipe 219 is installed on one side of the recovery box 211. The liquid discharge pipe 219 is convenient for discharging the liquid in the recovery box 211.

[0030] Specifically, the working principle of the deceleration top assembly parts cleaning device is as follows: when in use, open the box door 111, place the deceleration top in the clamping shell 135, and rotate the screw 136. Since the bottom end of the screw 136 is rotatably connected to the top of the clamping plate 137, the rotation of the screw 136 drives the clamping plate 137 to rise and fall, which is convenient for clamping the deceleration top in the clamping shell 135. Then start the hydraulic telescopic rod 131, and the hydraulic telescopic rod 131 drives the moving plate 132 and the clamping shell 135 to move, which is convenient for meeting the use of deceleration tops of different lengths. Start the motor 134, and the motor 134 drives the clamping shell 135 to rotate, which is convenient for driving the deceleration top to rotate, so that the deceleration top can be fully processed. Then start the motor 121, and the motor 121 drives the screw rod 122 to rotate. The rotation of the screw rod 122 drives the moving block 123 to move, thereby driving the nozzle 217, the wiping piece 220 and the wind The drying part 230 performs lateral surface treatment on the deceleration top to improve the efficiency and convenience of cleaning the deceleration top parts, the electric telescopic rod 127 is started, and the electric telescopic rod 127 drives the nozzle 217, the wiping part 220 and the air-drying part 230 to rise and fall, so as to facilitate the selection of different cleaning steps to meet the requirements for cleaning the deceleration top parts, the delivery pump 213 is started, and the delivery pump 213 delivers the cleaning liquid to the nozzle 217, and the nozzle 217 sprays the cleaning liquid to clean the deceleration top parts, the motor three 222 is started, and the motor three 222 drives the wiping roller 223 to rotate, and the wiping roller 223 rotates to wipe the cleaned deceleration top parts, the hot air blower 233 is started, and the hot air blower 233 blows air to the deceleration top parts, so as to facilitate the deceleration top parts to be dried after cleaning, and to avoid residual liquid on the cleaned surface of the deceleration top parts, so that the cleaning device has the functions of cleaning, wiping and drying in one.

[0031] It should be noted that the specific models and specifications of motor 1 121, electric telescopic rod 127, hydraulic telescopic rod 131, motor 2 134, delivery pump 213, motor 3 222 and hot air blower 233 need to be selected and determined according to the actual specifications of the device, etc. The specific selection calculation method adopts the existing technology in this field, so it will not be described in detail.

[0032] The power supply and principles of motor 1 121 , electric telescopic rod 127 , hydraulic telescopic rod 131 , motor 2 134 , delivery pump 213 , motor 3 222 and hot air blower 233 are clear to those skilled in the art and will not be described in detail herein.

[0033] The above description is only the preferred implementation of the utility model, and is not intended to limit the utility model. For those skilled in the art, the utility model can have various modifications and changes. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the utility model shall be included in the protection scope of the utility model.

Claims

1. A cleaning device for speed reducer assembly parts, characterized in that: include A protective structure (100), the protective structure (100) comprising a box body (110), a translation member (120) and an adjustment member (130), the translation member (120) and the adjustment member (130) both being mounted on the box body (110); A cleaning component (200), the cleaning component (200) comprising a cleaning box (210), a lifting plate (216), a wiping piece (220) and an air-drying piece (230), a retracting box (211) being fixed to one side of the cleaning box (210), a shell three (212) being installed inside the cleaning box (210), a delivery pump (213) being installed inside the shell three (212), an input end of the delivery pump (213) being connected to a liquid guide tube (214), an output end of the delivery pump (213) being connected to a delivery tube (215), the lifting plate A nozzle (217) is installed at the bottom of (216), one end of the conveying pipe (215) is connected to one side of the nozzle (217), the wiping member (220) includes a lifting frame (221), a motor three (222) is installed on one side of the lifting frame (221), a wiping roller (223) is installed on the output shaft of the motor three (222), and the air-drying member (230) includes a shell four (231), air-permeable grilles (232) are arranged around the shell four (231), and a hot air blower (233) is installed inside the shell four (231).

2. A cleaning device for speed reducer assembly parts according to claim 1, characterized in that: The cleaning box (210) and the recovery box (211) are both installed at the bottom of the box body (110); a box door (111) is rotatably installed on the front of the box body (110) via hinges; an observation window (112) is provided on one side of the box door (111); and a reflux filter (113) is provided inside the box body (110).

3. A cleaning device for speed reducer assembly parts according to claim 1, characterized in that: The translation member (120) comprises a motor 1 (121), wherein the motor 1 (121) is mounted on one side of the box body (110), a screw rod (122) is mounted on the output shaft of the motor 1 (121), an external thread of the screw rod (122) is connected to a moving block (123), a shell 1 (126) is mounted on the bottom of the moving block (123), an electric telescopic rod (127) is mounted inside the shell 1 (126), and the lifting plate (216), the lifting frame (221) and the shell 4 (231) are mounted on different output shafts of the electric telescopic rod (127).

4. A cleaning device for speed reducer assembly parts according to claim 3, characterized in that: A guide hole 1 (124) is formed on one side of the moving block (123); a guide rod 1 (125) is installed inside the box body (110); the moving block (123) is slidably sleeved on the outside of the guide rod 1 (125) through the guide hole 1 (124); the lifting plate (216), the lifting frame (221) and the shell body 4 (231) are all installed with a guide rod 2 (129); a guide hole 2 (128) is formed on the bottom of the shell body 1 (126); the guide rod 2 (129) is slidably inserted into the guide hole 2 (128).

5. The cleaning device for the assembly parts of a speed reducer according to claim 1, characterized in that: The adjusting member (130) comprises two hydraulic telescopic rods (131), the two hydraulic telescopic rods (131) being respectively mounted on two sides of the box body (110), the output shafts of the hydraulic telescopic rods (131) being mounted with a moving plate (132), one side of the moving plate (132) being mounted with a second housing (133), and a second motor (134) being mounted inside the second housing (133).

6. A cleaning device for speed reducer assembly parts according to claim 5, characterized in that: The output shaft of the second motor (134) is installed with a clamping shell (135), the outer wall of the clamping shell (135) is threaded with a screw rod (136), the bottom end of the screw rod (136) is rotatably connected to a clamping plate (137), and the other side of the movable plate (132) is installed with a guide rod three (139), and both sides of the box body (110) are provided with guide holes three (138), and the guide rod three (139) is slidably inserted into the guide holes three (138).

7. The cleaning device for the assembly parts of a speed reducer according to claim 1, characterized in that: A liquid inlet pipe (218) is installed on the other side of the cleaning box (210), and a liquid discharge pipe (219) is installed on one side of the recovery box (211).

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