Horizontal passing online type ultrasonic cleaning lifting structure
By designing an ultrasonic cleaning and lifting structure including a cleaning tank, a conveying mechanism and an ultrasonic shock plate, the existing ultrasonic cleaning machines are solved in the low efficiency and manual operation risks when processing products in large batches, and the continuous cleaning and automated operation of the products are realized, and the production efficiency is improved.
Patent Information
- Application Number
- CN202421231098.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-31
- Publication Date
- 2025-03-25
- Estimated Expiration
- 2034-05-31
AI Technical Summary
Due to capacity limitations and manual operation, existing ultrasonic cleaning machines have low working efficiency when processing products in large batches, and have problems such as safety risks and unstable quality.
A horizontally-level ultrasonic cleaning lifting structure is designed, including a cleaning tank, a first conveying mechanism, a mounting plate, an electrical cylinder, a U-shaped mounting frame, an ultrasonic shock plate and a second conveying mechanism. Through the coordinated work of these components, continuous cleaning and automated operation of the product can be achieved.
This design makes the cleaning system more compact in space occupancy and is suitable for installation in limited space, realizing continuous cleaning of the product, improving production efficiency, and reducing the risk of manual operation.
Smart Images

Figure CN222659500U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the field of ultrasonic cleaning, in particular to a horizontally passing online ultrasonic cleaning lifting structure. Background Art
[0002] Existing ultrasonic cleaning machines are typically designed with a limited capacity, meaning they can only clean a fixed number of products at a time. This design limits the efficiency of the cleaning machine, especially when processing large batches of products. Since only a limited number of products can be processed at a time, frequent product loading and unloading operations are required, which not only increases labor costs but also reduces overall production efficiency.
[0003] Furthermore, most existing ultrasonic cleaning machines rely on manual operation to add and remove products. This process is not only time-consuming but also susceptible to human factors, such as operator proficiency and fatigue, which can affect cleaning quality and efficiency. Manual operation also presents potential safety risks. For example, improper operation can cause the cleaning fluid to splash, potentially injuring the operator.
[0004] Therefore, it is necessary to provide a horizontal online ultrasonic cleaning lifting structure to solve the above technical problems. Utility Model Content
[0005] In order to solve the above technical problems, the utility model provides a horizontal on-line ultrasonic cleaning lifting structure.
[0006] The utility model provides a horizontal online ultrasonic cleaning lifting structure, which includes a cleaning tank and a first conveying mechanism for conveying products. The first conveying mechanism is concave as a whole, and the concave portion of the first conveying mechanism is arranged in the cleaning tank. A mounting plate is provided directly above the cleaning tank, an electric cylinder is fixed on the top of the mounting plate, and a U-shaped mounting frame is fixed to the end of the output shaft of the electric cylinder. An ultrasonic vibration plate for cleaning products and a second conveying mechanism for conveying products are installed on the inner side of the U-shaped mounting frame from top to bottom.
[0007] Preferably, sliding rods are fixed to the four corners of the top of the U-shaped mounting frame, sliding sleeves are fixed to the four corners of the mounting plate, and the sliding rods are slidably connected to the sliding sleeves.
[0008] Preferably, when the piston rod of the electric cylinder is shortened to a minimum length, the top effective conveying portion of the second conveying mechanism is flush with the top effective conveying portions on both sides of the top of the first conveying mechanism.
[0009] Preferably, the four corners of the ultrasonic vibration plate are fixedly connected to the U-shaped mounting frame through connecting rods.
[0010] Preferably, the U-shaped mounting frame is provided with a plurality of through holes.
[0011] Compared with related technologies, the present invention offers the following advantages: the ingenious design of the first and second conveying mechanisms, along with the lifting function of the U-shaped mounting frame, makes the entire cleaning system more compact, making it suitable for installation in limited spaces. The coordinated operation of the first and second conveying mechanisms enables continuous cleaning of products, improving production efficiency. BRIEF DESCRIPTION OF THE DRAWINGS
[0012] Figure 1 This is the overall front view of the utility model;
[0013] Figure 2 This is a schematic diagram of the structure of the utility model after removing the first conveying mechanism;
[0014] Figure 3 This is a schematic structural diagram of the second conveying mechanism of the present invention;
[0015] Figure 4 This is a schematic diagram of the U-shaped mounting frame structure of the present utility model;
[0016] Figure 5 This is a schematic diagram of the conveying paths of the first conveying mechanism and the second conveying mechanism of the present invention.
[0017] Numbers in the figure: 1. Cleaning tank; 2. First conveying mechanism; 3. Mounting plate; 4. Electric cylinder; 5. U-shaped mounting bracket; 6. Ultrasonic vibration plate; 7. Second conveying mechanism; 8. Slide rod; 9. Slide sleeve; 10. Connecting rod; 11. Through hole. DETAILED DESCRIPTION
[0018] The present invention will be further described below with reference to the accompanying drawings and implementation examples.
[0019] Please refer to Figures 1 to 5 A horizontal in-line ultrasonic cleaning lifting structure is described. Its core components include a cleaning tank 1, a first conveying mechanism 2, a mounting plate 3, an electric cylinder 4, a U-shaped mounting bracket 5, an ultrasonic vibration plate 6, and a second conveying mechanism 7. The cleaning tank 1 is used to hold the cleaning liquid, while the first conveying mechanism 2 is concave in shape, cleverly placing a recessed area within the cleaning tank 1 to facilitate product conveying and cleaning.
[0020] Mounting plate 3, located directly above cleaning tank 1, firmly supports electric cylinder 4. The output shaft of electric cylinder 4 is tightly connected to U-shaped mounting bracket 5. Inside U-shaped bracket 5, ultrasonic vibration plates 6 and a second conveyor mechanism 7 are positioned sequentially from top to bottom. When the product passes through the feed end of first conveyor mechanism 2 and is transferred to second conveyor mechanism 7, electric cylinder 4 activates, driving the U-shaped bracket 5, ultrasonic vibration plates 6, and second conveyor mechanism 7 to descend smoothly until the product and second conveyor mechanism 7 are completely immersed in the cleaning fluid in cleaning tank 1. At this point, ultrasonic vibration plates 6 begin to operate, deeply cleaning the product with ultrasonic waves.
[0021] After cleaning is complete, the electric cylinder 4 is activated again, pushing the U-shaped mounting frame 5, ultrasonic vibration plate 6, and second conveyor mechanism 7 upward as a whole until the top of the second conveyor mechanism 7 is flush with both sides of the top of the first conveyor mechanism 2. Subsequently, the product is smoothly discharged along the discharge end of the first conveyor mechanism 2 under the coordinated action of the first conveyor mechanism 2 and the second conveyor mechanism 7.
[0022] Furthermore, to ensure the stability of the U-shaped mounting frame 5 during its vertical movement, sliding rods 8 are fixed to the four corners of its top, cooperating with sliding sleeves 9 fixed to the four corners of the mounting plate 3 to achieve a smooth sliding connection. Simultaneously, the ultrasonic vibration plate 6 is tightly connected to the U-shaped mounting frame 5 via connecting rods 10 at the four corners, ensuring its stability during operation. It is worth mentioning that the U-shaped mounting frame 5 is also cleverly provided with several through-holes 11, which not only saves material but also facilitates the passage of wires.
[0023] It should be emphasized that the first conveying mechanism 2 and the second conveying mechanism 7 will not cause pollution to the cleaning liquid. The first conveying mechanism 2 and the second conveying mechanism 7 are existing products and do not need to be described separately here.
[0024] The first conveying mechanism 2, the cleaning tank 1 and the mounting plate 3 are all installed on the ultrasonic cleaning machine.
[0025] The above description is merely an embodiment of the present invention and does not limit the patent scope of the present invention. Any equivalent structure or equivalent process transformation made by using the contents of the description and drawings of the present invention, or directly or indirectly applied in other related technical fields, are also included in the patent protection scope of the present invention.
Claims
1. A horizontally passing online ultrasonic cleaning lifting structure, characterized in that: The invention comprises a cleaning tank (1) and a first conveying mechanism (2) for conveying products. The first conveying mechanism (2) is concave as a whole, and the concave part of the first conveying mechanism (2) is arranged in the cleaning tank (1). A mounting plate (3) is arranged directly above the cleaning tank (1). An electric cylinder (4) is fixed on the top of the mounting plate (3). A U-shaped mounting frame (5) is fixed on the output shaft end of the electric cylinder (4). An ultrasonic vibration plate (6) for cleaning products and a second conveying mechanism (7) for conveying products are sequentially installed on the inner side of the U-shaped mounting frame (5) from top to bottom.
2. The horizontal on-line ultrasonic cleaning lifting structure according to claim 1 is characterized in that: Sliding rods (8) are fixed at the four corners of the top of the U-shaped mounting frame (5), sliding sleeves (9) are fixed at the four corners of the mounting plate (3), and the sliding rods (8) are slidably connected to the sliding sleeves (9).
3. The horizontal on-line ultrasonic cleaning lifting structure according to claim 1 is characterized in that: When the piston rod of the electric cylinder (4) is shortened to a minimum length, the top effective conveying portion of the second conveying mechanism (7) is flush with the top effective conveying portions on both sides of the top of the first conveying mechanism (2).
4. The horizontal on-line ultrasonic cleaning lifting structure according to claim 1 is characterized in that: The four corners of the ultrasonic vibration plate (6) are fixedly connected to the U-shaped mounting frame (5) via connecting rods (10).
5. The horizontal on-line ultrasonic cleaning lifting structure according to claim 1 is characterized in that: The U-shaped mounting frame (5) is provided with a plurality of through holes (11).