Pipeline cleaning device

Abstract

The utility model discloses a pipeline cleaning device, which belongs to the technical field of compressed air pipeline cleaning and comprises a cleaning machine body, a lifting mechanism, a placing mechanism and a drying mechanism. A gantry type placement frame is fixed to the top of the cleaning machine body, the lifting mechanism is arranged at the upper end of the placement frame and is connected with a hanging ring of the placement mechanism in a hanging mode through a hook and controls the placement mechanism to move up and down, the placement mechanism comprises a plurality of vertical supporting plates, and a plurality of placement openings with different sizes are sequentially formed in the tops of the supporting plates; a plurality of placing openings are formed in the placing frame, a pipeline is horizontally placed on the plurality of supporting plates through the plurality of placing openings, the drying mechanism is arranged on the outer wall of the placing frame and comprises a plurality of fans which are vertically arranged, and the blowing-out ends of the plurality of fans are arranged towards the plurality of supporting plates respectively. And the cleaning and drying process is high in automation degree, convenient and rapid, the selectivity of steel pipe placement is increased, and the adaptability is improved.

Description

Technical Field

[0001] The utility model relates to the technical field of compressed air pipeline cleaning, in particular to a pipeline cleaning device. Background Art

[0002] At present, the compressed air pipes used in air compressor equipment are mostly round tubes made of stainless steel. As a transmission pipe, it has the advantages of corrosion resistance, high temperature resistance, safety and hygiene, and has been widely used. Compressed air stainless steel pipes are generally cleaned manually with water before construction and installation or after maintenance to ensure the normal use of the pipes.

[0003] However, it is not convenient to clean compressed air pipelines in large quantities before construction and installation or after maintenance. The moisture in the pipeline is not easy to clean manually, and the residual moisture can easily affect the quality of the delivered compressed air.

[0004] Based on this, the utility model designs a pipeline cleaning device to solve the above problems. Summary of the invention

[0005] The purpose of the utility model is to provide a pipeline cleaning device to solve the above technical problems.

[0006] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a pipeline cleaning device, comprising: a cleaning body, a lifting mechanism, a placement mechanism and a drying mechanism; a gantry-type placement frame is fixed on the top of the cleaning body, and the lifting mechanism is arranged at the upper end of the placement frame, which controls the placement mechanism to move up and down through a hook included in the placement mechanism, and the placement mechanism comprises a plurality of vertical support plates, and a plurality of openings of different sizes are sequentially opened on the top of the support plates, and the plurality of support plates are used to horizontally place the pipelines through the plurality of openings, and the drying mechanism is arranged on the outer wall of the placement frame, and comprises a plurality of vertically arranged fans, and the blowing ends of the plurality of fans are respectively arranged toward the plurality of support plates.

[0007] Preferably, the placement mechanism also includes a base plate, an adjustment plate and a plurality of mounting rods, the top of the base plate is fixed with two symmetrical hanging rings, the bottom of the base plate is fixed with an adjustment plate, the outer wall of the adjustment plate is sequentially provided with a plurality of threaded holes, the outer wall of the mounting rod is sequentially fixed with a plurality of support plates, and a hand screw is threadedly connected between one end of the mounting rod and the threaded hole of the adjustment plate.

[0008] Preferably, the lifting mechanism also includes a motor, a rotating rod, a first synchronous wheel and a second synchronous wheel, two wire wheels and a connecting line. The rotating rod is horizontally rotatably connected to the outer wall of the mounting frame, and the two wire wheels are fixed to the outer wall of the rotating rod. One end of the hook is fixed to one end of the connecting line, and the other end of the connecting line is fixed in the wire groove of the wire wheel.

[0009] Preferably, the first synchronous wheel is vertically fixed to the outer wall of the rotating rod, the motor is fixed to the top of the mounting frame, the motor output shaft is drivingly connected to the vertical second synchronous wheel, the first synchronous wheel and the second synchronous wheel are aligned up and down and connected with a synchronous belt.

[0010] Preferably, the drying mechanism further comprises an auxiliary plate fixed to the mounting frame, and the plurality of fans are respectively fixed to the outer wall of the auxiliary plate.

[0011] Preferably, a vertical slide groove is formed on the outer wall of the placement frame, a socket connected to the slide groove is formed on the outer wall of the placement frame, a slide rod is fixed on the outer wall of the base plate, and one end of the slide rod slides in the slide groove.

[0012] Preferably, a horizontal pedal is fixed to the outer wall of the cleaning machine.

[0013] Compared with the prior art, the utility model has the following beneficial effects: the placing mechanism with compressed air stainless steel pipes is placed into the washing tank of the cleaning machine body for cleaning by using the lifting mechanism, and then the pipes are pulled out and quickly dried inside and outside by using the fan of the drying mechanism, so that no residual moisture is easy to remain. The cleaning and drying process has a high degree of automation, is suitable for cleaning of large quantities of pipes, and is relatively convenient and quick.

[0014] The placement mechanism is replaceable. It uses multiple pallets with adjustable spacing and multiple openings of different sizes on the top of the pallets. It can place circular pipes of different thicknesses and lengths, increasing the selectivity of steel pipe placement and improving applicability. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] In order to more clearly illustrate the technical solutions of the embodiments of the utility model, the drawings required for describing the embodiments are briefly introduced below. Obviously, the drawings described below are only some embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without creative work.

[0016] Figure 1 This is a schematic diagram of the overall structure of this embodiment;

[0017] Figure 2 This is a schematic diagram showing the structure of the substrate in this embodiment;

[0018] Figure 3 This is a schematic diagram of the pedal structure of this embodiment;

[0019] Figure 4 This is a schematic diagram of the structure of the wire wheel in this embodiment;

[0020] Figure 5 This is a schematic diagram showing the operation of the pallet in this embodiment;

[0021] Figure 6 This is a schematic diagram of the structure of the mounting frame of this embodiment.

[0022] In the accompanying drawings, the components represented by the reference numerals are listed as follows:

[0023] 1. Cleaning machine body; 2. Mounting frame; 3. Rotating rod; 4. Wire wheel; 5. Connecting wire; 6. Hook; 7. Hanging ring; 8. Base plate; 9. Adjusting plate; 10. Mounting rod; 11. Support plate; 12. Auxiliary plate; 13. Fan; 14. Motor; 15. First synchronous wheel; 16. Second synchronous wheel; 17. Pedal board; 18. Threaded hole; 19. Thumb screw; 20. Sliding rod; 21. Sliding groove; 22. Socket. DETAILED DESCRIPTION

[0024] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0025] See also Figure 1-6 The utility model provides a technical solution: a pipeline cleaning device, comprising: a cleaning body 1, a lifting mechanism, a placing mechanism and a drying mechanism; a gantry-type placing frame 2 is fixed on the top of the cleaning body 1, and the lifting mechanism is arranged at the upper end of the placing frame 2, and the placing mechanism is controlled to move up and down by hanging a hanging ring 7 included in the placing mechanism through a hook 6 included therein, and the placing mechanism comprises a plurality of vertical supporting plates 11, and a plurality of openings of different sizes are sequentially opened on the top of the supporting plates 11, and the plurality of supporting plates 11 are horizontally placed through the plurality of openings, and the drying mechanism is arranged on the outer wall of the placing frame 2, and comprises a plurality of vertically arranged fans 13, and the blowing ends of the plurality of fans 13 are respectively arranged toward the plurality of supporting plates 11;

[0026] The cleaning liquid can be pre-stored in the washing tank opened vertically upward on the cleaning body 1, and the ultrasonic generator pre-installed in the washing tank can be used to perform ultrasonic cleaning on the pipes entering the washing tank. The placing mechanism with the compressed air stainless steel pipe is placed in the washing tank of the cleaning body 1 for cleaning by using the lifting mechanism, and then pulled up and moved out. The placing mechanism can place circular pipes of different thicknesses by using multiple openings of different sizes on the support plate 11. One end of the placed pipe faces the drying mechanism, and the fan 13 of the drying mechanism is used to quickly dry the cleaned pipe. The cleaning and drying process is relatively convenient and quick.

[0027] Preferably, the placement mechanism further comprises a base plate 8, an adjustment plate 9 and a plurality of mounting rods 10, two symmetrical hanging rings 7 are fixed on the top of the base plate 8, the adjustment plate 9 is fixed on the bottom thereof, a plurality of threaded holes 18 are sequentially opened on the outer wall of the adjustment plate 9, a plurality of support plates 11 are sequentially fixed on the outer wall of the mounting rod 10, and a hand screw 19 is threadedly connected between one end of the mounting rod 10 and the threaded hole 18 of the adjustment plate 9;

[0028] The base plate 8 of the placement mechanism is hung by the hanging ring 7 and the hook 6 of the lifting mechanism to add a lifting function. The adjustment plate 9 at the bottom of the base plate 8 uses multiple threaded holes 18 to threadably connect the hand screws 19 of the mounting rod 10 to adjust the installation position of the mounting rod 10 to assist in pipeline placement.

[0029] Preferably, the lifting mechanism further includes a motor 14, a rotating rod 3, a first synchronous wheel 15 and a second synchronous wheel 16, two wire wheels 4 and a connecting line 5, the rotating rod 3 is horizontally rotatably connected to the outer wall of the placement frame 2, the two wire wheels 4 are fixed to the outer wall of the rotating rod 3, one end of the hook 6 is fixed to one end of the connecting line 5, and the other end of the connecting line 5 is fixed in the wire groove of the wire wheel 4;

[0030] The rotating rod 3 of the lifting mechanism is rotatably arranged and can rotate together with the wire wheel 4. The wire groove of the wire wheel 4 is used to retract and release the connecting wire 5. The hook 6 at one end of the connecting wire 5 is used to hang the hanging ring 7 of the placing mechanism, so that the placing mechanism is driven to move up and down during the process of retracting and releasing the connecting wire 5.

[0031] Preferably, the first synchronous wheel 15 is vertically fixed to the outer wall of the rotating rod 3, the motor 14 is fixed to the top of the mounting frame 2, the output shaft of the motor 14 is drivingly connected to the vertical second synchronous wheel 16, the first synchronous wheel 15 and the second synchronous wheel 16 are aligned up and down and connected with a synchronous belt;

[0032] The first synchronous wheel 15 and the second synchronous wheel 16 are connected by a synchronous belt, and the motor 14 is a servo motor 14, which can control the first synchronous wheel 15 and the second synchronous wheel 16 to rotate forward or reversely together to realize the retraction and release of the wire wheel 4 connecting the wire 5.

[0033] Preferably, the drying mechanism further comprises an auxiliary plate 12 fixed to the mounting frame 2, and a plurality of fans 13 are respectively fixed to the outer wall of the auxiliary plate 12;

[0034] The drying mechanism is provided with a plurality of fans 13 installed through the auxiliary plate 12 , and the plurality of fans 13 are arranged vertically, with the blowing ends of the fans 13 facing the support plate 11 .

[0035] Preferably, a vertical slide groove 21 is provided on the outer wall of the placement frame 2, a socket 22 connected to the slide groove 21 is provided on the outer wall of the placement frame 2, a slide rod 20 is fixed on the outer wall of the base plate 8, and one end of the slide rod 20 slides in the slide groove 21;

[0036] By utilizing the cooperation between the slide groove 21 and the slide rod 20 , the placement mechanism is more stable during lifting and lowering and is not easily offset or tilted. The insertion opening 22 facilitates the removal of the slide rod 20 and the replacement of the placement mechanism.

[0037] Preferably, a horizontal pedal 17 is fixed to the outer wall of the cleaning body 1;

[0038] The stepping plate 17 is used to facilitate personnel to climb up and adjust the components on the adjustment plate 9.

[0039] A specific application of this embodiment is: a large number of air compression stainless steel circular pipes can be placed horizontally on the top of multiple support plates 11 in sequence, and the spacing between multiple mounting rods 10 can be adjusted according to the length of the pipes. The hand screws 19 can be removed by rotating, and the mounting rods 10 can be slid to select the required position of the adjustment plate 9 and then screwed into the threaded holes 18. The corresponding size of the opening of the support plate 11 can be selected according to the thickness of the pipes for placement, thereby increasing the selectivity of steel pipe placement and improving applicability;

[0040] After the pipeline is placed, the second synchronous wheel 16 is controlled by the motor 14 to rotate forward, and the first synchronous wheel 15 is driven to rotate by the synchronous belt, so that the rotating rod 3 and the wire wheel 4 are rotated, and the hanging placement mechanism and the pipeline are lowered into the washing tank of the cleaning body 1 through the released connecting line 5. The cleaning liquid and the preset ultrasonic generator in the washing tank of the cleaning body 1 perform ultrasonic cleaning on the pipeline. After the cleaning is completed, the motor 14 is reversed to make the wire wheel 4 retract the connecting line 5, and the placement mechanism and the pipeline are pulled up and moved out of the cleaning body 1, and then the multiple fans 13 of the drying mechanism start to blow air to the pipeline on the top of the support plate 11 at the same time, so that the surface and the inside of the opposite pipe mouth are quickly dried and put into use;

[0041] When it is necessary to clean other types of heterosexual tubes, the hanging ring 7 of the placement mechanism can be separated from the hanging end of the lifting mechanism, and the slide rod 20 can be taken out from the slide groove 21 of the placement frame 2 through the socket 22, so that the entire placement mechanism can be removed and replaced, and other different placement mechanisms with hanging rings 7 can be selected or directly not used, thereby further increasing the selectivity.

[0042] In the description of the present invention, it should be understood that the terms "coaxial", "bottom", "one end", "top", "middle", "the other end", "upper", "one side", "top", "inside", "front", "center", "both ends" and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as a limitation on the present invention.

[0043] In the present utility model, unless otherwise clearly stipulated and limited, the terms such as "installation", "setting", "connection", "fixation" and "screw-on" should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integrated connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium, it can be the internal connection of two elements or the interaction relationship between two elements. Unless otherwise clearly defined, ordinary technicians in this field can understand the specific meanings of the above terms in the utility model according to the specific circumstances.

[0044] Although the embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A pipeline cleaning device, comprising: A cleaning machine body (1), a lifting mechanism, a placement mechanism and a drying mechanism; characterized in that a gantry-type placement frame (2) is fixed on the top of the cleaning machine body (1); the lifting mechanism is arranged at the upper end of the placement frame (2); the lifting mechanism is connected to a hanging ring (7) included in the placement mechanism through a hook (6) included therein, and controls the placement mechanism to move up and down; the placement mechanism comprises a plurality of vertical support plates (11); a plurality of openings of different sizes are sequentially opened on the top of the support plates (11); the plurality of support plates (11) are used to place pipes horizontally through the plurality of openings; the drying mechanism is arranged on the outer wall of the placement frame (2); the drying mechanism comprises a plurality of vertically arranged fans (13); the blowing ends of the plurality of fans (13) are respectively arranged toward the plurality of support plates (11).

2. A pipeline cleaning device according to claim 1, characterized in that: The placement mechanism also includes a base plate (8), an adjustment plate (9) and a plurality of mounting rods (10); two symmetrical hanging rings (7) are fixed on the top of the base plate (8); the adjustment plate (9) is fixed on the bottom; a plurality of threaded holes (18) are sequentially formed on the outer wall of the adjustment plate (9); a plurality of support plates (11) are sequentially fixed on the outer wall of the mounting rod (10); and a hand screw (19) is threadedly connected between one end of the mounting rod (10) and the threaded hole (18) of the adjustment plate (9).

3. A pipeline cleaning device according to claim 1, characterized in that: The lifting mechanism further comprises a motor (14), a rotating rod (3), a first synchronous wheel (15), a second synchronous wheel (16), two wire wheels (4) and a connecting wire (5); the rotating rod (3) is horizontally rotatably connected to the outer wall of the mounting frame (2); the two wire wheels (4) are both fixed to the outer wall of the rotating rod (3); one end of the hook (6) is fixed to one end of the connecting wire (5); and the other end of the connecting wire (5) is fixed in a wire groove of the wire wheel (4).

4. A pipeline cleaning device according to claim 3, characterized in that: The first synchronous wheel (15) is vertically fixed to the outer wall of the rotating rod (3), the motor (14) is fixed to the top of the mounting frame (2), the output shaft of the motor (14) is drivingly connected to a vertical second synchronous wheel (16), and the first synchronous wheel (15) and the second synchronous wheel (16) are aligned vertically and connected to a synchronous belt.

5. A pipeline cleaning device according to claim 1, characterized in that: The drying mechanism further comprises an auxiliary plate (12) fixed to the mounting frame (2), and the plurality of fans (13) are respectively fixed to the outer wall of the auxiliary plate (12).

6. A pipeline cleaning device according to claim 2, characterized in that: The outer wall of the placement frame (2) is provided with a vertical slide groove (21), the outer wall of the placement frame (2) is provided with a socket (22) connected to the slide groove (21), and the outer wall of the base plate (8) is fixed with a slide rod (20), one end of the slide rod (20) slides in the slide groove (21).

7. A pipeline cleaning device according to claim 1, characterized in that: A horizontal pedal (17) is fixed to the outer wall of the cleaning machine body (1).

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