Low-temperature steel plate welding deformation straightening machine

By designing a low-temperature steel plate welding deformation correction machine, and using automated transmission and control systems to achieve automatic correction of steel plate welding deformation, the problems of low efficiency and unstable quality of manual thrashing are solved, and the welding quality and safety are improved.

CN222659714UActive Publication Date: 2025-03-25CSSC SHENGHUI EQUIP
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Patent Information

Application Number
CN202421266242.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-05
Publication Date
2025-03-25
Estimated Expiration
2034-06-05

AI Technical Summary

Technical Problem

During the welding process of steel plates, the steel plate is deformed due to the heating of the welds and heat-affected zones. The prior art mainly relies on manual thrashing for correction, which is inefficient and affects the appearance quality and quality of the steel plate.

Method used

A low-temperature steel plate welding deformation correction machine is designed, including a correction machine workbench, material transmission mount, material transmission roller, correction controller, adjustment screw, extrusion clamp and strike hammer, and automatic correction of steel plates is achieved through automated transmission and control systems.

Benefits of technology

It realizes automatic correction of steel plate welding deformation, improves welding quality and safety, ensures the flatness and appearance quality of steel plates, and reduces the waste of human resources.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a low-temperature steel plate welding deformation straightening machine, and relates to the technical field of steel plate welding deformation straightening machines, the low-temperature steel plate welding deformation straightening machine comprises a straightening machine workbench, one side of the straightening machine workbench is fixedly connected with a material conveying rack, and the top end of one side of the material conveying rack is rotatably connected with a material conveying roller. Transmission of a steel plate material is achieved by arranging a material conveying roller on a material conveying rack, the connecting position of the steel plate material is conveyed into a main body frame, at the moment, an adjusting rotary disc is directly controlled to rotate an adjusting screw rod, the position of an extrusion buckle claw is adjusted, and the edge of one side of a main body plate is directly buckled through an extrusion buckle groove; the correction controller is directly used for controlling the telescopic column to stretch out and draw back in the telescopic column, the knocking hammer is used for directly knocking the joint of the two steel plate materials, the correction effect is achieved, in the knocking process, the lifting slider can automatically ascend and descend on the lifting sliding rail, knocking at more comprehensive positions is achieved, and the knocking comprehensiveness is improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of steel plate welding deformation correcting machines, in particular to a low-temperature steel plate welding deformation correcting machine. Background Art

[0002] During the welding process of steel plates, the heating of the weld and the heat-affected zone will cause the steel plate to deform. The deformed steel plate is currently mainly corrected and leveled by manual hammering, that is, hammering the weld and surrounding parts to eliminate welding stress. Manual hammering wastes human resources, and the surface of the steel plate after hammering is uneven, which affects the appearance quality of the steel plate, and the flatness cannot be guaranteed, affecting the quality of the steel plate. First, in order to ensure the flatness of the steel plate welding point, improve the welding quality, avoid fracture at the welding point, and increase the safety of steel plate welding, secondly, it can ensure the subsequent overall docking flatness without affecting the subsequent welding accuracy. We need to design a low-temperature steel plate welding deformation correction machine. Utility Model Content

[0003] The utility model aims to provide a low-temperature steel plate welding deformation correcting machine.

[0004] In order to solve the above technical problems, the utility model provides the following technical solutions: a low-temperature steel plate welding deformation corrector, comprising a corrector workbench, one side of the corrector workbench is fixedly connected to a material transfer stand, the top of one side of the material transfer stand is rotatably connected to a material transfer roller, the top of the material transfer roller is transmission-connected to a steel plate material, the steel plate material comprises a top plate and a main body plate, a main frame is fixedly installed on the top of one side of the corrector workbench, a correction controller is fixedly installed on the outer wall of one side of the main frame, an adjusting screw is movably connected to the surface of one side of the main frame, the top of one side of the adjusting screw is fixedly connected to an adjusting dial, the top of one side of the adjusting screw is rotatably connected to an extrusion buckle claw, and an extrusion buckle groove is provided on the surface of one side of the extrusion buckle claw.

[0005] Preferably, a lifting rail is fixedly installed on the inner wall of one side of the main frame, a lifting slide rail is slidably connected to a lifting slider on one side, a retractable column is fixedly connected to one side of the lifting slider, a telescopic column is telescopically connected to one side of the retractable column, and a knock hammer is fixedly connected to the top of one side of the telescopic column.

[0006] Preferably, the connection between the adjusting screw and the main frame is a threaded connection, a plurality of material transfer rollers are arranged on the top of the material transfer stand, and the plurality of material transfer rollers are equidistant from each other, the connection between the extrusion buckle groove and the main plate is a movable snap connection, and the connection between the correction controller and the lifting slider is an electrically controlled connection.

[0007] Preferably, a control display is fixedly installed on the top of the front side of the correction controller, a data setting disk is provided on the bottom of the front side of the correction controller, a power box is fixedly connected to the top of one side of the workbench of the correction machine, and a transmission motor is provided on the top of one side of the material transfer roller.

[0008] Preferably, material transfer stands are provided at the top ends of both sides of the workbench of the straightening machine, and a plurality of the material transfer rollers are provided with transmission motors, and the transmission motors and the material transfer rollers are connected by power drive.

[0009] Preferably, correction controllers are provided on both side outer walls of the main frame, and power boxes are provided on both side outer walls of the workbench of the straightening machine, and the connection relationship between the power box and the correction controller is a power transmission connection.

[0010] Compared with the related art, the low temperature steel plate welding deformation correction machine provided by the utility model has the following beneficial effects:

[0011] 1. The utility model provides a low-temperature steel plate welding deformation correction machine, which realizes the transmission of steel plate materials by arranging material transmission rollers on the material transmission stand, and transmits the connection of the steel plate materials to the inside of the main frame. At this time, the adjusting dial is directly controlled to rotate the adjusting screw to adjust the position of the extrusion buckle claw, and the edge of one side of the main plate is directly buckled by the extrusion buckle groove. After fixing, the correction controller is directly used to control the extension and retraction of the telescopic column inside the contraction column, and the knocking hammer is used to directly knock the connection between the two steel plate materials to achieve the correction effect. During the knocking process, the lifting slider will automatically move up and down on the lifting slide rail to achieve knocking in a more comprehensive position and improve the comprehensive knocking effect.

[0012] 2. The utility model provides a low-temperature steel plate welding deformation correction machine. By setting the control display and the data setting disk on the correction controller, the striking force used by the striking hammer is directly set using the data setting disk. Appropriate adjustments are made according to the actual correction force needs, thereby increasing the flexibility of the striking correction, adapting to the striking of materials of different materials, or effectively striking materials of different thickness specifications, thereby improving the overall use range of the device and increasing the diversity of the device. BRIEF DESCRIPTION OF THE DRAWINGS

[0013] Figure 1 It is a three-dimensional structural schematic diagram of the utility model;

[0014] Figure 2 This is a schematic diagram of the correction device structure of the utility model;

[0015] Figure 3 It is a schematic diagram of the structure of the side elevation view of the device of the utility model;

[0016] Figure 4This is a schematic diagram of the material transfer stand structure of the utility model.

[0017] Numbers in the figure: 1. Leveling machine workbench; 2. Material transfer stand; 3. Material transfer roller; 4. Steel plate material; 41. Top plate; 42. Main plate; 5. Main frame; 6. Correction controller; 7. Adjusting screw; 8. Adjusting turntable; 9. Extrusion buckle claw; 10. Extrusion buckle groove; 11. Lifting slide rail; 12. Lifting slider; 13. Retraction column; 14. Telescopic column; 15. Beating hammer; 16. Control display; 17. Data setting disk; 18. Power box; 19. Transmission motor. DETAILED DESCRIPTION

[0018] Embodiment 1:

[0019] See also Figure 1-4 The utility model provides a technical solution: a low-temperature steel plate welding deformation correction machine, including a correction machine workbench 1, one side of the correction machine workbench 1 is fixedly connected with a material transmission stand 2, the top of one side of the material transmission stand 2 is rotatably connected with a material transmission roller 3, the top of the material transmission roller 3 is transmission-connected with a steel plate material 4, the steel plate material 4 includes a top plate 41 and a main body plate 42, a main frame 5 is fixedly installed on the top of one side of the correction machine workbench 1, a correction controller 6 is fixedly installed on the outer wall of one side of the main frame 5, an adjusting screw 7 is movably connected to the surface of one side of the main frame 5, the top of one side of the adjusting screw 7 is fixedly connected with an adjusting dial 8, the top of one side of the adjusting screw 7 is rotatably connected with an extrusion buckle claw 9, the extrusion A squeeze buckle groove 10 is provided on one side surface of the buckle claw 9, a lifting slide rail 11 is fixedly installed on the inner wall of one side of the main frame 5, a lifting slider 12 is slidably connected to one side of the lifting slide rail 11, a contraction column 13 is fixedly connected to one side of the lifting slider 12, a telescopic column 14 is telescopically connected to one side of the contraction column 13, a striking hammer 15 is fixedly connected to the top of one side of the telescopic column 14, the connection relationship between the adjusting screw 7 and the main frame 5 is a threaded connection, a plurality of material conveying rollers 3 are arranged at the top of the material conveying stand 2, and the plurality of material conveying rollers 3 are equidistant from each other, the connection relationship between the squeeze buckle groove 10 and the main plate 42 is an active card connection, and the connection relationship between the correction controller 6 and the lifting slider 12 is an electrical control connection.

[0020] In the implementation scheme, the transmission of the steel plate material 4 is achieved by setting the material transfer roller 3 on the material transfer stand 2, and the connection of the steel plate material 4 is transferred to the inside of the main frame 5. At this time, the adjusting dial 8 is directly controlled to rotate the adjusting screw 7 to adjust the position of the extrusion buckle claw 9, and the extrusion buckle groove 10 is used to directly buckle the edge of one side of the main plate 42. After the fixation is completed, the correction controller 6 is directly used to control the extension and contraction of the telescopic column 14 inside the contraction column 13, and the knocking hammer 15 is used to directly knock the connection between the two steel plate materials 4 to achieve the correction effect. During the knocking process, the lifting slider 12 will automatically move up and down on the lifting slide rail 11 to achieve knocking in a more comprehensive position and improve the comprehensiveness of the knocking effect.

[0021] Embodiment 2:

[0022] See also Figure 1-4 The utility model provides a technical solution: a low-temperature steel plate welding deformation corrector, including a control display 16 fixedly installed on the top of the front side of the correction controller 6, a data setting disk 17 is arranged on the bottom of the front side of the correction controller 6, a power box 18 is fixedly connected to the top of one side of the correction machine workbench 1, a transmission motor 19 is arranged on the top of one side of the material transmission roller 3, material transmission stands 2 are arranged on the tops of both sides of the correction machine workbench 1, and several material transmission rollers 3 are arranged with transmission motors 19, and the transmission motor 19 and the material transmission roller 3 are connected by power drive, correction controllers 6 are arranged on the outer walls of both sides of the main frame 5, power boxes 18 are arranged on the outer walls of both sides of the correction machine workbench 1, and the connection relationship between the power box 18 and the correction controller 6 is a power transmission connection.

[0023] In the implementation scheme, by setting the control display 16 and the data setting disk 17 on the correction controller 6, the data setting disk 17 is used to directly set the knocking force used by the knocking hammer 15, and appropriate adjustments are made according to the actual correction force needs, thereby increasing the flexibility of the knocking correction, adapting to the knocking of materials of different materials, or effectively knocking materials of different thickness specifications, thereby improving the overall use range of the device and increasing the diversity of the device.

[0024] Working principle:

[0025] The material transmission roller 3 on the material transmission stand 2 is provided to realize the transmission of the steel plate material 4, and the connection of the steel plate material 4 is transmitted to the inside of the main frame 5. At this time, the adjusting dial 8 is directly controlled to rotate the adjusting screw 7 to adjust the position of the extrusion buckle claw 9, and the edge of one side of the main plate 42 is directly buckled by the extrusion buckle groove 10. After the fixation is completed, the correction controller 6 is directly used to control the extension and contraction of the telescopic column 14 inside the contraction column 13, and the knocking hammer 15 is used to directly knock the connection between the two steel plate materials 4 to achieve the correction effect. During the knocking process, the lifting slider 12 will automatically move up and down on the lifting slide rail 11 to achieve knocking at a more comprehensive position and improve the comprehensive knocking effect;

[0026] By setting the control display 16 and the data setting disk 17 on the correction controller 6, the striking force used by the striking hammer 15 can be directly set by using the data setting disk 17, and appropriate adjustments can be made according to the actual correction force requirements, thereby increasing the flexibility of the striking correction, adapting to the striking of materials of different materials, or effectively striking materials of different thickness specifications, thereby increasing the overall use range of the device and improving the diversity of the device;

[0027] The control display 16 will directly display the degree of completion of the tapping, the value of the tapping force, and the time of the tapping operation, thereby improving the intuitiveness of the device processing.

Claims

1. A low-temperature steel plate welding deformation straightening machine, comprising a straightening machine workbench (1), one side of the straightening machine workbench (1) is fixedly connected to a material transfer stand (2), characterized in that: The top end of one side of the material conveying stand (2) is rotatably connected to a material conveying roller (3), the top end of the material conveying roller (3) is drivingly connected to a steel plate material (4), the steel plate material (4) comprises a top plate (41) and a main plate (42), the top end of one side of the straightening machine workbench (1) is fixedly mounted with a main frame (5), a correction controller (6) is fixedly mounted on an outer wall of one side of the main frame (5), an adjusting screw (7) is movably connected to a surface of one side of the main frame (5), an adjusting turntable (8) is fixedly connected to a top end of one side of the adjusting screw (7), an extrusion buckle claw (9) is rotatably connected to a top end of one side of the adjusting screw (7), and an extrusion buckle groove (10) is provided on a surface of one side of the extrusion buckle claw (9).

2. The low temperature steel plate welding deformation correction machine according to claim 1, characterized in that: A lifting rail (11) is fixedly mounted on the inner wall of one side of the main frame (5); a lifting slider (12) is slidably connected to one side of the lifting rail (11); a retractable column (13) is fixedly connected to one side of the retractable column (13); a telescopic column (14) is telescopically connected to one side of the telescopic column (14); and a striking hammer (15) is fixedly connected to the top end of one side of the telescopic column (14).

3. The low temperature steel plate welding deformation correction machine according to claim 2, characterized in that: The connection between the adjusting screw (7) and the main frame (5) is a threaded connection, a plurality of material transfer rollers (3) are arranged at the top of the material transfer stand (2), and the plurality of material transfer rollers (3) are equidistant from each other, the connection between the extrusion buckle groove (10) and the main plate (42) is a movable snap connection, and the connection between the correction controller (6) and the lifting slider (12) is an electrical control connection.

4. The low temperature steel plate welding deformation correction machine according to claim 1, characterized in that: A control display (16) is fixedly mounted on the top of the front face of the correction controller (6), a data setting disk (17) is arranged on the bottom of the front face of the correction controller (6), a power box (18) is fixedly connected to the top of one side of the correction machine workbench (1), and a transmission motor (19) is arranged on the top of one side of the material transmission roller (3).

5. The low temperature steel plate welding deformation correction machine according to claim 4, characterized in that: The top ends of both sides of the straightening machine workbench (1) are provided with material transfer stands (2), and a plurality of the material transfer rollers (3) are provided with transmission motors (19), and the transmission motors (19) and the material transfer rollers (3) are connected by power drive.

6. The low temperature steel plate welding deformation correction machine according to claim 4, characterized in that: The outer walls on both sides of the main frame (5) are provided with correction controllers (6), and the outer walls on both sides of the correction machine workbench (1) are provided with power boxes (18), and the connection relationship between the power box (18) and the correction controller (6) is a power transmission connection.