Positioning and clamping tool for machining cover body of gas-liquid separator of water pump

By designing a positioning and clamping tool for the cover of the water pump gas-liquid separator, synchronous clamping and stable positioning of the covers of different sizes is achieved using the clamping mechanism and fastening components, the problem of reduced accuracy in the prior art due to instability in clamping in the prior art is solved, and processing stability and accuracy are improved.

CN222660135UActive Publication Date: 2025-03-25ANHUI YINGLIU ELECTROMECHANICAL
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Patent Information

Application Number
CN202420804903.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-18
Publication Date
2025-03-25
Estimated Expiration
2034-04-18

AI Technical Summary

Technical Problem

When processing the water pump separator cover, it is difficult to stably clamp the cover of different sizes, resulting in a reduction in processing accuracy.

Method used

A positioning and clamping tool for the lid processing of water pump gas-liquid separator is designed. By setting up a clamping mechanism and fastening components, using components such as clamping strips, round sleeves, abutment surfaces, electric push rods, tough strips and rubber strips to achieve synchronous clamping and stable positioning of covers of different sizes.

Benefits of technology

It improves the stability and accuracy during processing, ensures stable clamping of covers of different sizes during processing, avoids swing of covers and improves processing efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a positioning and clamping tool for processing a cover body of a gas-liquid separator of a water pump, which comprises a lathe spindle, a clamping mechanism is arranged outside the lathe spindle, the clamping mechanism comprises a chuck, one side of the outer surface of the chuck is fixedly connected with a round sleeve, and the other side of the outer surface of the chuck is fixedly connected with a clamp. The other side of the outer surface of the chuck is fixedly connected with one end of a lathe spindle, a separation disc is arranged in the round sleeve, a sliding groove is formed in the outer surface of the chuck, a sliding block is movably connected into the sliding groove, a connecting block is movably connected to the outer surface of the sliding block, and a clamping strip is fixedly connected to the outer surface of the connecting block. The utility model relates to the technical field of clamping tools, and solves the problems that when an existing three-jaw clamp for an axle is used, due to the fact that only one end of a cover body of a water pump separator can be clamped and fixed, the other end of the cover body swings in the machining process, the stability of the cover body is poor in the machining process, and the cover body cannot be clamped and fixed. And therefore, the machining precision is influenced.
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Description

Technical Field

[0001] The utility model relates to the technical field of clamping tooling, in particular to a positioning clamping tooling for processing a water pump gas-liquid separator cover. Background Art

[0002] After casting, the existing water pump separator cover needs to be fine-machined on a lathe. However, the size or shape of the clamping end of the clamping claw on the axle in a general three-jaw axle clamp is fixed. When clamping and fixing axles of different sizes, it is difficult to fit well with the axle surface, and it is difficult to stably clamp axles of different sizes. During the axle processing, the axle is easy to fall off, affecting the processing efficiency of the axle. The three-jaw clamp for the axle with application number 2023215017067 includes a clamp base, and three groups of slide grooves are opened on the top of the clamp base. The three groups of slide grooves are slidably connected with clamping strips, which can facilitate the stable clamping of axles of different sizes and prevent the axle from falling off when the clamping is completed.

[0003] Although the device has the above advantages, it still has certain defects in actual use. Since the two ends of the cover body of the water pump separator are of different sizes and there is a certain distance between them, when it is clamped and fixed by the existing three-jaw clamp, no matter which end is clamped, the other end will swing to a certain extent during the processing, resulting in the cover body being unable to maintain a stable state, thereby reducing the processing accuracy. Therefore, it is necessary to solve the above problem. Utility Model Content

[0004] In view of the deficiencies in the prior art, the utility model provides a positioning and clamping tool for processing a water pump gas-liquid separator cover, which solves the problem that when the existing three-jaw clamp used for axles is used, only one end of the cover of the water pump separator can be clamped and fixed, resulting in the other end of the cover swinging during the processing, resulting in poor stability of the cover during processing, thereby affecting the processing accuracy.

[0005] The cam is provided with a toothed plate, and the toothed plate is provided with a toothed plate, and the toothed plate is provided with a toothed plate, and the toothed plate is provided with a toothed plate.

[0006] Preferably, a fastening assembly is provided inside the circular sleeve, and the fastening assembly includes an arc groove, which is opened inside the circular sleeve, and an electric push rod is fixedly connected to the inside of the slide groove, and the output end of the electric push rod is movably connected to the arc groove and the inside of the circular sleeve respectively.

[0007] Preferably, the arc groove is internally movably connected with a ligament, and the outer surface of the ligament is movably connected to the inside of the circular sleeve.

[0008] Preferably, a rubber strip is fixedly connected to the outer surface of the tough strip, and the outer surface of the rubber strip is movably connected to the inside of the arc groove and the circular sleeve respectively, and the outer surface of the rubber strip is movably connected to the outer surface of the separation disk.

[0009] Preferably, an arc bar is fixedly connected to the output end of the electric push rod, and the outer surface of the arc bar is movably connected to the inside of the arc groove.

[0010] Preferably, the outer surface of the arc strip is rotatably connected to a spring rod, and one end of the spring rod is rotatably connected to the outer surface of the pliable strip.

[0011] Beneficial Effects

[0012] The utility model provides a positioning and clamping tool for processing a water pump gas-liquid separator cover. Compared with the prior art, it has the following beneficial effects:

[0013] (1) By setting up a clamping mechanism, the movement of the clamping bar can be used to clamp separation discs of different sizes. At the same time, the circular sleeve and the abutment surface can be used to clamp the two ends of the separation disc synchronously, thereby improving the stability during processing. The circular sleeve is coaxially arranged to play a positioning role during clamping and fixing, thereby improving the clamping efficiency.

[0014] (2) By setting a fastening component, the output end of the electric push rod is extended and retracted, so that the tough strip and the rubber strip follow the movement, thereby clamping one end of the separation disk of different sizes. At the same time, by bending the tough strip and the rubber strip to different degrees, they can fit one end of the separation disk of different sizes, thereby further improving the stability and adaptability of the clamping. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 This is the front view of the internal structure of the utility model;

[0016] Figure 2 This is a front view of the internal structure of the slider of the utility model;

[0017] Figure 3 It is a side view of the internal structure of the circular sleeve of the utility model.

[0018] In the figure: 1. lathe spindle; 2. chuck; 3. round sleeve; 4. fastening assembly; 41. arc groove; 42. electric push rod; 43. tough strip; 44. rubber strip; 45. arc strip; 46. spring rod; 5. separation plate; 6. slide groove; 7. slider; 8. connecting block; 9. clamping strip; 10. abutment surface; 11. through groove; 12. bolt; 13. screw groove. DETAILED DESCRIPTION

[0019] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0020] See also Figure 1-3 The utility model provides a technical solution: a positioning and clamping tool for processing the cover of a water pump gas-liquid separator:

[0021] Embodiment 1:

[0022] It includes a lathe spindle 1, and a clamping mechanism is arranged on the outside of the lathe spindle 1, and the clamping mechanism includes a chuck 2, and the chuck 2 is made of pressure-resistant and wear-resistant materials and is a standard part. A round sleeve 3 is fixedly connected to one side of the outer surface of the chuck 2, and the round sleeve 3 is made of pressure-resistant and wear-resistant materials, and the inner diameter is larger than the outer diameter of the smaller side of the separation disc 5. The other side of the outer surface of the chuck 2 is fixedly connected to one end of the lathe spindle 1, and a separation disc 5 is arranged inside the round sleeve 3, and the separation disc 5 is a rough blank of the cover body cast by the existing water pump gas-liquid separator. A slide groove 6 is arranged on the outer surface of the chuck 2, and a slider 7 is movably connected inside the slide groove 6. The slider 7 is made of pressure-resistant and wear-resistant materials and can be driven by existing driving parts such as hydraulic rods or screw rods (not shown in the figure) to reciprocate inside the slide groove 6. As a preferred method, the slider 7 can be designed into a dovetail shape or other special shapes to improve the stability and force bearing capacity of the connection. The outer surface of the slider 7 is movably connected with a connecting block 8, and the connecting block 8 is made of pressure-resistant and wear-resistant materials. The outer surface of the connecting block 8 is fixedly connected with a clamping strip 9, which is made of pressure-resistant and wear-resistant materials, and is arranged at three equal angles. The outer surface of the clamping strip 9 is provided with an abutment surface 10, and the sizes of the abutment surface 10 and the clamping strip 9 are arranged in various specifications. The outer surface of the abutment surface 10 is movably connected with the outer surface of the separation disk 5. The body of the connecting block 8 is provided with a through groove 11, and the inside of the through groove 11 is movably connected with a bolt 12, and one end of the bolt 12 is movably connected with the outer surface of the connecting block 8. The outer surface of the slider 7 is provided with a screw groove 13, and the connection between the screw groove 13 and the bolt 12 facilitates the disassembly and assembly of the clamping strip 9, and the inside of the screw groove 13 is threadedly connected with one end of the bolt 12.

[0023] By setting a clamping mechanism, the movement of the clamping strip 9 can be used to clamp the separation discs 5 of different sizes. At the same time, the round sleeve 3 and the abutment surface 10 can be used to clamp the two ends of the separation disc 5 synchronously, thereby improving the stability during processing. The round sleeve 3 is coaxially arranged to play a positioning role during clamping and fixing, so as to improve the clamping efficiency.

[0024] Embodiment 2:

[0025] The circular sleeve 3 is provided with a fastening assembly 4, which includes an arc groove 41, which is opened inside the circular sleeve 3, and an electric push rod 42 is fixedly connected to the interior of the slide groove 6, which is electrically connected to the external control circuit, and three electric push rods 42 are arranged at equal angles, and are arranged in a hexagram shape with the clamping strip 9, and the output ends of the electric push rod 42 are respectively connected to the arc groove 41 and the interior of the circular sleeve 3, and the interior of the arc groove 41 is connected to a toughness strip 43, which is made of a material that is resistant to pressure, wear-resistant and has good toughness, and the outer surface of the toughness strip 43 is connected to the interior of the circular sleeve 3, and the outer surface of the toughness strip 43 is fixedly connected to a rubber strip 44, and the rubber strip 44 The stability of clamping can be improved, and the wear caused by direct hard contact clamping can be avoided. The outer surfaces of the rubber strip 44 are movably connected to the arc groove 41 and the inner part of the circular sleeve 3 respectively. The outer surface of the rubber strip 44 is movably connected to the outer surface of the separation plate 5. The output end of the electric push rod 42 is fixedly connected with the arc strip 45. The arc strip 45 is made of pressure-resistant and wear-resistant material. The outer surface of the arc strip 45 is movably connected to the inner part of the arc groove 41. The outer surface of the arc strip 45 is rotatably connected with a spring rod 46. The spring rod 46 is made of pressure-resistant and fatigue-resistant material and is fixedly connected through an existing rotating connector. One end of the spring rod 46 is rotatably connected to the outer surface of the tough strip 43.

[0026] By setting the fastening component 4, the output end of the electric push rod 42 is extended and retracted, so that the toughness strip 43 and the rubber strip 44 follow the movement, so that one end of the separation disk 5 of different sizes can be clamped. At the same time, through the different degrees of bending of the toughness strip 43 and the rubber strip 44, one end of the separation disk 5 of different sizes can be fitted, thereby further improving the stability and adaptability of the clamping.

[0027] Embodiment 3: This embodiment is obtained by combining embodiments 1 and 2. By clamping both ends of the cover body of the water pump gas-liquid separator at the same time, the problem of the cover body swinging on the outer side during fine machining, thereby affecting the machining accuracy, is avoided.

[0028] Meanwhile, the contents not described in detail in this specification belong to the prior art known to those skilled in the art.

[0029] When working, first align the smaller end of the separation disc 5 with the circular sleeve 3 coaxially, then insert the smaller end into the interior of the circular sleeve 3, and then extend the output end of the electric push rod 42, so that the arc strip 45 drives the tough strip 43 and the rubber strip 44 to follow the movement through the spring rod 46, so that the three groups of rubber strips 44 are close to each other and contact with the separation disc 5, thereby clamping the smaller end thereof, and with continuous pressure, the two ends of the tough strip 43 are bent, so as to completely fit with one end of the separation disc 5, further improving the stability of the clamping, and at the same time, the output end of the spring rod 46 is compressed and rotates as a whole, so as to adapt to the shape of the tough strip 43 Then, a clamping strip 9 with an abutting surface 10 of suitable size is selected, and the connecting block 8 at one end thereof is fitted with the slider 7, and the bolts 12 are respectively connected with the screw groove 13 and the through groove 11 to fix the clamping strip 9. Then, the slider 7 is driven by the driving member to slide inside the slide groove 6, so that the three groups of clamping strips 9 are close to each other, and the abutting surface 10 is in contact with the larger end of the separation disc 5, so as to protect the larger end and avoid the swing of the larger end during the rotation process. Then, the lathe spindle 1 can drive the separation disc 5 to move through the chuck 2 for fine machining.

[0030] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A positioning and clamping tool for machining a water pump gas-liquid separator cover, comprising a lathe spindle (1), characterized in that: The lathe spindle (1) is provided with a clamping mechanism on the outside, the clamping mechanism comprising a chuck (2), one side of the outer surface of the chuck (2) is fixedly connected with a round sleeve (3), the other side of the outer surface of the chuck (2) is fixedly connected with one end of the lathe spindle (1), a separation disk (5) is provided inside the round sleeve (3), the outer surface of the chuck (2) is provided with a slide groove (6), the inside of the slide groove (6) is movably connected with a slider (7), the outer surface of the slider (7) is movably connected with a connecting block (8), the outer surface of the connecting block (8) is The connecting block (8) is fixedly connected with a clamping strip (9), the outer surface of the clamping strip (9) is provided with an abutting surface (10), the outer surface of the abutting surface (10) is movably connected to the outer surface of the separation plate (5), the body of the connecting block (8) is provided with a through groove (11), the interior of the through groove (11) is movably connected with a bolt (12), one end of the bolt (12) is movably connected to the outer surface of the connecting block (8), the outer surface of the sliding block (7) is provided with a screw groove (13), the interior of the screw groove (13) is threadedly connected to one end of the bolt (12).

2. A positioning and clamping tool for processing a water pump gas-liquid separator cover according to claim 1, characterized in that: A fastening assembly (4) is arranged inside the circular sleeve (3), and the fastening assembly (4) comprises an arc groove (41). The arc groove (41) is opened inside the circular sleeve (3), and an electric push rod (42) is fixedly connected to the inside of the slide groove (6), and the output end of the electric push rod (42) is movably connected to the arc groove (41) and the inside of the circular sleeve (3) respectively.

3. A positioning and clamping tool for processing a water pump gas-liquid separator cover according to claim 2, characterized in that: The arc groove (41) is movably connected to a ligament strip (43) inside, and the outer surface of the ligament strip (43) is movably connected to the inside of the circular sleeve (3).

4. A positioning and clamping tool for processing a water pump gas-liquid separator cover according to claim 3, characterized in that: The outer surface of the tough strip (43) is fixedly connected to a rubber strip (44), and the outer surface of the rubber strip (44) is movably connected to the arc groove (41) and the inside of the circular sleeve (3) respectively, and the outer surface of the rubber strip (44) is movably connected to the outer surface of the separation plate (5).

5. The positioning and clamping tool for processing the water pump gas-liquid separator cover according to claim 3, characterized in that: The output end of the electric push rod (42) is fixedly connected with an arc bar (45), and the outer surface of the arc bar (45) is movably connected to the inside of the arc groove (41).

6. A positioning and clamping tool for processing a water pump gas-liquid separator cover according to claim 5, characterized in that: The outer surface of the arc strip (45) is rotatably connected to a spring rod (46), and one end of the spring rod (46) is rotatably connected to the outer surface of the tough strip (43).