Intelligent vacuum platform and plate cutting device
By using intelligent valve cores to automatically control the vacuum channel on the intelligent vacuum platform of the plate cutting machine, the problem of unstable adsorption force caused by vacuum loss is solved, and the accuracy and efficiency of the plate cutting process are achieved.
Patent Information
- Application Number
- CN202421334301.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-12
- Publication Date
- 2025-03-25
- Estimated Expiration
- 2034-06-12
AI Technical Summary
In existing plate cutting machines, when the vacuum hole is not covered by the plate, vacuum loss leads to unstable adsorption force, affecting the accuracy of plate cutting.
Design an intelligent vacuum platform, using an intelligent valve core to automatically control the vacuum channel of air holes that are not covered by the plate, avoid vacuum loss, and ensure the vacuum degree and adsorption force of air holes covered by the plate.
It effectively avoids vacuum loss, ensures the stable adsorption and accuracy of the cutting process of the sheet, and improves the overall processing efficiency.
Smart Images

Figure CN222660354U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of processing machinery, in particular to an intelligent vacuum platform and a plate cutting device. Background Art
[0002] In order to produce and process aluminum substrates, companies need to cut the aluminum substrates into long strips of light and embed light beads on the long strips of light.
[0003] A Chinese patent with publication number CN116423221A discloses a plate cutting machine, which is provided with a sliding platform for transporting plates to be cut. A plurality of vacuum holes are evenly arranged on the sliding platform, and the plurality of vacuum holes are connected to the air inlet end of a vacuum pump through an air pipe. The plurality of vacuum holes can generate a negative pressure adsorption force under the action of the vacuum pump, thereby adsorbing the plates to be cut onto the sliding platform through the adsorption effect of the vacuum holes.
[0004] In the actual processing process, in order to adsorb aluminum-based plates of different sizes, the vacuum holes need to be spread across the entire plane of the sliding platform as much as possible. However, the plane size of the aluminum-based plate to be cut is usually smaller than the plane size of the sliding platform. This results in that after the aluminum substrate is in place, a part of the vacuum holes on the sliding platform are not covered by the aluminum substrate, and these uncovered vacuum holes are still connected to the vacuum pump, and there is still vacuum airflow inside them. These vacuum airflows will affect the vacuum degree of the adjacent vacuum holes covered by the aluminum substrate, thereby affecting the adsorption strength of the sliding platform on the plate. In severe cases, it will cause the plate to move during the transmission process, thereby affecting the accuracy of plate cutting. Utility Model Content
[0005] In order to solve the problem of unstable adsorption force in the prior art method, the utility model provides an improved intelligent vacuum platform and a plate cutting device.
[0006] In a first aspect, the utility model provides an intelligent vacuum platform, which cooperates with a negative pressure device to be applied to a plate cutting machine, wherein the intelligent vacuum platform comprises: a platform body, a plurality of air holes and an intelligent valve core; the air holes are arranged on the platform body, and the air inlet of the air holes is arranged on the surface of the platform body, the intelligent valve core is arranged inside the platform body, and the intelligent valve core is communicated with the air holes,
[0007] The intelligent valve core includes a valve body assembly, a spring and an opening and closing member; the valve body assembly is provided with a first inner cavity and a second inner cavity, the first inner cavity is communicated with the air hole, the second inner cavity is communicated with the negative pressure device, and the first inner cavity and the second inner cavity are communicated with each other inside the valve body assembly, and the diameter of the second inner cavity is smaller than the diameter of the first inner cavity;
[0008] One end of the spring is arranged in the first inner cavity, and the other end of the spring is connected to the second inner cavity. The opening and closing member is arranged in the first inner cavity, and the opening and closing member is connected to one end of the spring arranged in the first inner cavity. The diameter of the opening and closing member is larger than the diameter of the second inner cavity, and the diameter of the opening and closing member is smaller than the diameter of the first inner cavity.
[0009] In some embodiments, the smart valve core is closely arranged outside the air outlet of the air hole, and the number of the smart valve core is less than or equal to the number of the air hole.
[0010] In some embodiments, the smart valve core is disposed in the air hole, the smart valve core is closely attached to the side wall of the air hole, and the number of the smart valve cores corresponds to the number of the air holes.
[0011] In some embodiments, the intelligent vacuum platform further includes at least two air cavities, which are disposed inside the platform body and connect the second inner cavity with the negative pressure device.
[0012] In some embodiments, the smart valve core further includes a filter screen, which is disposed in the valve body assembly and on a side of the opening and closing member away from the second inner cavity.
[0013] In some embodiments, the valve body assembly includes a first valve body and a second valve body, the first valve body is tightly connected to the second valve body, the inner wall of the second valve body includes an expanded first section and a contracted second section, the first section defines the first inner cavity, and the second section defines the second inner cavity.
[0014] In some embodiments, the valve body assembly further includes a first through hole, the first through hole is disposed on the first valve body, the first through hole and the first inner cavity are disposed on the same axis, and the first through hole connects the first inner cavity and the air hole.
[0015] In some embodiments, the valve body assembly further includes a second through hole, the second through hole is disposed on the second valve body, the second through hole and the second inner cavity are disposed on the same axis, and the second through hole connects the second inner cavity with the external environment of the second valve body.
[0016] In some embodiments, the inner wall of the second valve body at one end close to the second inner cavity defines the second through hole, and the diameter of the second through hole is smaller than the diameter of the second inner cavity, so that a second step portion is formed between the inner wall of the second valve body at one end close to the second inner cavity and the inner wall of the second section, and the end of the spring connected to the second inner cavity is arranged on the second step portion.
[0017] In the second aspect, the utility model also provides a plate cutting device, comprising the intelligent vacuum platform described in the first aspect, the plate cutting device also comprising a frame, a driving structure, a transmission structure and a cutting assembly; the intelligent vacuum platform is slidably arranged on the frame, the driving structure, the transmission structure and the cutting assembly are all assembled on the frame, the driving structure is connected to the transmission structure, and the transmission structure is connected to the cutting assembly.
[0018] The intelligent vacuum platform provided by the utility model is provided with an intelligent valve core on the platform body. When the air hole connected to the intelligent valve core is not covered by an obstruction, the vacuum flow through the inside of the intelligent valve core is large, the vacuum suction force is greater than the spring support force, the opening and closing member closes the second inner cavity, and closes the intelligent valve core, thereby blocking the vacuum channel between the negative pressure device and the outside of the intelligent vacuum platform; when the air hole connected to the intelligent valve core is covered by an obstruction, the vacuum flow through the inside of the intelligent valve core is small, and the suction force generated by the vacuum flow is insufficient to overcome the elastic force of the spring, and thus insufficient to attract the opening and closing member to the second inner cavity, so that the intelligent valve core is always kept in an open state. Compared with the plate cutting machine of the prior art, the intelligent vacuum platform provided by the utility model can automatically block the vacuum channel of the air hole not covered by the plate, avoid vacuum loss, and ensure the vacuum degree of the air hole covered by the plate and the adsorption strength of the intelligent vacuum platform on the plate. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] In order to more clearly illustrate the technical solutions of the embodiments of the utility model, the drawings required for use in the description of the embodiments will be briefly introduced below. Obviously, the drawings described below are some embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.
[0020] Figure 1 A schematic diagram of the structure of the intelligent vacuum platform provided by an embodiment of the utility model;
[0021] Figure 2 A schematic diagram of the structure of an intelligent valve core of an intelligent vacuum platform provided by an embodiment of the utility model;
[0022] Figure 3 A cross-sectional schematic diagram of an intelligent valve core of an intelligent vacuum platform provided by an embodiment of the utility model;
[0023] Figure 4 for Figure 3 A cross-sectional schematic diagram of a first valve body of the smart valve core shown;
[0024] Figure 5 for Figure 3 A cross-sectional schematic diagram of a second valve body of the smart valve core shown;
[0025] Figure 6 A schematic structural diagram of a plate cutting device provided in an embodiment of the utility model.
[0026] Figure numbers: intelligent vacuum platform 1; frame 2; platform body 11; air hole 12; intelligent valve core 13; valve body assembly 131; first valve body 1311; first step portion 1311a; second valve body 1312; first section 1312a; second section 1312b; second step portion 1312c; first annular groove 1312d; second annular groove 1312e; first inner cavity 1313; second inner cavity 1314; first through hole 1315; second through hole 1316; spring 132; opening and closing member 133; first sealing ring 134; second sealing ring 135; filter screen 136. DETAILED DESCRIPTION
[0027] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0028] It should be understood that when used in this specification and the appended claims, the terms "include" and "comprises" indicate the presence of described features, integers, steps, operations, elements and / or components, but do not exclude the presence or addition of one or more other features, integers, steps, operations, elements, components and / or combinations thereof.
[0029] It should also be understood that the terms used in the utility model specification are only for the purpose of describing specific embodiments and are not intended to limit the utility model. As used in the utility model specification and the appended claims, unless the context clearly indicates otherwise, the singular forms "a", "an" and "the" are intended to include plural forms.
[0030] It should be further understood that the term “and / or” used in the present specification and the appended claims refers to any combination and all possible combinations of one or more of the associated listed items, and includes these combinations.
[0031] In this example, see Figure 1 to Figure 2The embodiment of the utility model provides an intelligent vacuum platform 1, which is used in a plate cutting machine in conjunction with a negative pressure device for adsorbing and conveying the plate to be cut. The negative pressure device may include a vacuum pump and a vacuum tube. The plate to be cut may be an aluminum substrate. The intelligent vacuum platform 1 may include a platform body 11, a plurality of air holes 12, an intelligent valve core 13, and an air cavity. The number of platform bodies 11 may be set to two, and the two platform bodies 11 may be arranged in parallel. A plurality of air holes 12 are evenly or unevenly arranged on the platform body 11, and there is a vacuum airflow inside the platform body 11 to form a negative pressure to adsorb the plate; the air inlet of the air hole 12 is arranged on the surface of the platform body 11, and is spread over the surface of the platform body 11 as much as possible, and the surface is used to place the end face of the plate to be cut, so that the platform body 11 can adsorb plates of various sizes. The intelligent valve core 13 is arranged inside the platform body 11, one end of which is connected to the air hole 12 on the platform body 11, and the other end is connected to the negative pressure device; the intelligent valve core 13 can automatically control the connection and disconnection between the negative pressure device and the outside of the platform body 11 according to whether the air hole 12 is blocked, thereby ensuring the vacuum degree in the air hole 12 blocked by the plate and the adsorption strength of the plate by the intelligent vacuum platform 1. The air cavity is arranged inside the platform body 11, which is used to connect the intelligent valve core 13 and the negative pressure device, that is, when the negative pressure device is turned on, the order of air flow entering the vacuum pump from the outside of the intelligent vacuum platform 1 is air hole 12→intelligent valve core 13→air cavity→vacuum tube→vacuum pump.
[0032] In some embodiments, the smart valve core 13 is tightly arranged on the outside of the air outlet of the air hole 12, that is, the air hole 12 is arranged above the smart valve core 13; the number of smart valve cores 13 is less than or equal to the number of air holes 12. When the number of smart valve cores 13 is equal to the number of air holes 12, one smart valve core 13 corresponds to one air hole 12 above; when the number of smart valve cores 13 is less than the number of air holes 12, one smart valve core 13 corresponds to at least two air holes 12 above.
[0033] It is understandable that the smart valve core 13 may also be disposed in the air hole 12 , and the smart valve core 13 is closely attached to the side wall of the air hole 12 . In this case, the number of the smart valve cores 13 corresponds to the number of the air holes 12 .
[0034] The number of air cavities is set to be more than two, each of which is connected to a certain number of intelligent valve cores 13, and a valve is provided between the negative pressure device and each of the air cavities to control the communication between the air cavity and the negative pressure device. When the valve between the air cavity and the negative pressure device is opened to form a vacuum inside the air cavity, the valve of each air cavity is opened at intervals. That is, when the valve between the first air cavity and the negative pressure device is opened, the first air cavity and the interiors of each intelligent valve core 13 connected thereto are vacuumed, and then the valve between the second air cavity and the negative pressure device is opened, and so on, until all valves are opened, and the intelligent vacuum platform 1 reaches a working state capable of adsorbing plates. Compared with opening all valves at once to form a vacuum state in all air cavities at the same time, the method of opening at intervals can effectively reduce the load pressure of the negative pressure device, and the total time consumption is less than the method of opening at once, which ensures the working reliability of the negative pressure device while saving working time.
[0035] Read also Figure 3 In some embodiments, the smart valve core 13 may include a valve body assembly 131, a spring 132, an opening and closing member 133, a first sealing ring 134, a second sealing ring 135 and a filter 136. An air flow channel is formed inside the valve body assembly 131. The spring 132 and the opening and closing member 133 are both arranged in the valve body assembly 131. The opening and closing member 133 is connected to the spring 132. The spring 132 is a compression spring 132. The opening and closing member 133 may be a valve ball or a valve plate. The spring 132 and the opening and closing member 133 cooperate with each other to realize the automatic opening and closing of the smart valve core 13. The first sealing ring 134 is arranged on the outer peripheral side of the valve body assembly 131, which is used to block the gap between the valve body assembly 131 and the platform body 11 to prevent the vacuum airflow formed by the negative pressure from entering the gap between the valve body assembly 131 and the platform body 11. The second sealing ring 135 is arranged inside the valve body assembly 131 to block the gaps between the internal components of the valve body assembly 131 to prevent the vacuum airflow formed by the negative pressure from leaking out and affecting the vacuum degree. The filter 136 is arranged on the path of the airflow channel inside the valve body assembly 131 to filter the sundries or debris outside the platform body 11 to prevent them from entering the inside of the valve body assembly 131 and affecting the performance of the smart valve core 13.
[0036] In some embodiments, the valve body assembly 131 may include a first valve body 1311, a second valve body 1312, a first inner cavity 1313, a second inner cavity 1314, a first through hole 1315, and a second through hole 1316. The first valve body 1311 and the second valve body 1312 are tightly connected to form a housing of the valve body assembly 131. The first valve body 1311 and the second valve body 1312 may be interference fit or threaded. The first inner cavity 1313 and the second inner cavity 1314 are both formed inside the second valve body 1312. The first inner cavity 1313 is connected to the air hole 12 on the platform body 11, and the second inner cavity 1314 is connected to the negative pressure device. The first inner cavity 1313 and the second inner cavity 1314 are connected to each other inside the valve body assembly 131. After the vacuum airflow formed by the negative pressure enters the valve body assembly 131 from the outside of the valve body assembly 131, it first passes through the first inner cavity 1313 and then passes through the second inner cavity 1314. The second inner cavity 1314 can be specifically connected to the negative pressure device through the air cavity.
[0037] Among them, the diameter of the second inner cavity 1314 is smaller than the diameter of the first inner cavity 1313, one end of the spring 132 is arranged in the first inner cavity 1313, the other end of the spring 132 is connected to the second inner cavity 1314, the opening and closing member 133 is arranged in the first inner cavity 1313, and the filter 136 is arranged on the side of the opening and closing member 133 away from the second inner cavity 1314; and the opening and closing member 133 is connected to one end of the spring 132 arranged in the first inner cavity 1313, the diameter of the opening and closing member 133 is larger than the diameter of the second inner cavity 1314, and the diameter of the opening and closing member 133 is smaller than the diameter of the first inner cavity 1313 so that it can block the connection between the second inner cavity 1314 and the first inner cavity 1313 under corresponding conditions.
[0038] Specifically, when the air hole 12 connected to the smart valve core 13 is not covered by an obstruction, the vacuum gas flow passing through the inside of the smart valve core 13 is large, and the vacuum suction force is greater than the supporting force generated by the deformation of the spring 132. The opening and closing member 133 compresses the spring 132 and moves toward the second inner cavity 1314 to block the connection between the second inner cavity 1314 and the first inner cavity 1313, close the smart valve core 13, and thus block the vacuum channel between the negative pressure device and the outside of the smart vacuum platform 1; when the air hole 12 connected to the smart valve core 13 is covered by an obstruction, the vacuum flow passing through the inside of the smart valve core 13 is small, and the suction force generated by the vacuum flow is insufficient to overcome the elastic force of the spring 132, and thus is insufficient to attract the opening and closing member 133 and the second inner cavity 1314, so that the smart valve core 13 is always kept in an open state.
[0039] In some embodiments, the first through hole 1315 is disposed on the first valve body 1311, the first through hole 1315 and the first inner cavity 1313 are disposed on the same axis, and the first through hole 1315 connects the first inner cavity 1313 with the air hole 12. The second through hole 1316 is disposed on the second valve body 1312, the second through hole 1316 and the second inner cavity 1314 are disposed on the same axis, and the second through hole 1316 connects the second inner cavity 1314 with the external environment of the second valve body 1312, that is, the second through hole 1316 connects the second valve body 1312 with the air cavity. Preferably, the first through hole 1315, the first inner cavity 1313, the opening and closing member 133, the spring 132, the second inner cavity 1314 and the second through hole 1316 are all disposed on the same axis.
[0040] Read also Figure 4 and Figure 5 In some embodiments, the inner wall of the first valve body 1311 defines the first through hole 1315, and at one end of the first through hole 1315 close to the second valve body 1312, the inner wall of the first valve body 1311 expands outward to form a first step portion 1311a. The first step portion 1311a includes a horizontal surface and a vertical surface connected to each other, and the filter screen 136 is disposed between the horizontal surface and the second valve body 1312; the vertical surface is tightly connected to the outer wall of the second valve body 1312.
[0041] The inner wall of the second valve body 1312 includes an expanded first section 1312a and a contracted second section 1312b, wherein the first section 1312a defines a first inner cavity 1313, and the second section 1312b defines a second inner cavity 1314. The inner wall of the second valve body 1312 at one end close to the second inner cavity 1314 defines the second through hole 1316, and the diameter of the second through hole 1316 is smaller than the diameter of the second inner cavity 1314, so that a second step portion 1312c is formed between the inner wall of the second valve body 1312 at one end close to the second inner cavity 1314 and the inner wall of the second section 1312b, and the end of the spring 132 connected to the second inner cavity 1314 is arranged on the second step portion 1312c.
[0042] The second valve body 1312 also includes a first annular groove 1312d and a second annular groove 1312e. The first annular groove 1312d is arranged on the outer side of one end of the second valve body 1312 close to the first valve body 1311, and the above-mentioned first sealing ring 134 is arranged on the first annular groove 1312d; the second annular groove 1312e is arranged on the outer side of one end of the second valve body 1312 close to the air cavity, and the above-mentioned second sealing ring 135 is arranged on the second annular groove 1312e.
[0043] like Figure 6As shown, an embodiment of the utility model also discloses a plate cutting device, which may include an intelligent vacuum platform 1, a frame 2, a driving structure, a transmission structure and a cutting assembly; the intelligent vacuum platform 1 is slidably arranged on the frame 2, the driving structure, the transmission structure and the cutting assembly are all assembled on the frame 2, the driving structure is connected to the transmission structure, the transmission structure is connected to the cutting assembly, the driving structure may be a motor, the transmission structure may be a crawler or a chain, and the cutting assembly includes a cutting blade for cutting the aluminum-based plate conveyed by the intelligent vacuum platform 1.
[0044] The above is only a specific implementation of the utility model, but the protection scope of the utility model is not limited thereto. Any technician familiar with the technical field can easily think of various equivalent modifications or replacements within the technical scope disclosed by the utility model, and these modifications or replacements should be included in the protection scope of the utility model. Therefore, the protection scope of the utility model should be based on the protection scope of the claims.
Claims
1. An intelligent vacuum platform, used in conjunction with a negative pressure device for a plate cutting machine, characterized in that: The intelligent vacuum platform comprises: a platform body (11), a plurality of air holes (12) and an intelligent valve core (13); the air holes (12) are arranged on the platform body (11), and the air inlet of the air holes (12) is arranged on the surface of the platform body (11); the intelligent valve core (13) is arranged inside the platform body (11), and the intelligent valve core (13) is communicated with the air holes (12). The intelligent valve core (13) comprises a valve body assembly (131), a spring (132) and an opening and closing member (133); a first inner cavity (1313) and a second inner cavity (1314) are provided in the valve body assembly (131); the first inner cavity (1313) is communicated with the air hole (12); the second inner cavity (1314) is communicated with the negative pressure device; the first inner cavity (1313) and the second inner cavity (1314) are communicated with each other inside the valve body assembly (131); and the diameter of the second inner cavity (1314) is smaller than the diameter of the first inner cavity (1313); One end of the spring (132) is arranged in the first inner cavity (1313), and the other end of the spring (132) is connected to the second inner cavity (1314). The opening and closing member (133) is arranged in the first inner cavity (1313), and the opening and closing member (133) is connected to one end of the spring (132) arranged in the first inner cavity (1313). The diameter of the opening and closing member (133) is larger than the diameter of the second inner cavity (1314), and the diameter of the opening and closing member (133) is smaller than the diameter of the first inner cavity (1313).
2. The intelligent vacuum platform according to claim 1, characterized in that: The smart valve core (13) is tightly arranged outside the air outlet of the air hole (12), and the number of the smart valve cores (13) is less than or equal to the number of the air holes (12).
3. The intelligent vacuum platform according to claim 1, characterized in that: The smart valve core (13) is arranged in the air hole (12), the smart valve core (13) is closely attached to the side wall of the air hole (12), and the number of the smart valve cores (13) corresponds to the number of the air holes (12).
4. The intelligent vacuum platform according to claim 1, characterized in that: The intelligent vacuum platform further comprises at least two air cavities, wherein the air cavities are arranged inside the platform body (11), and the air cavities communicate with the second inner cavity (1314) and the negative pressure device.
5. The intelligent vacuum platform according to claim 1, characterized in that: The smart valve core (13) further comprises a filter screen (136), wherein the filter screen (136) is arranged in the valve body assembly (131), and the filter screen (136) is arranged on a side of the opening and closing member (133) away from the second inner cavity (1314).
6. The intelligent vacuum platform according to claim 1, characterized in that: The valve body assembly (131) includes a first valve body (1311) and a second valve body (1312), wherein the first valve body (1311) is tightly connected to the second valve body (1312), and the inner wall of the second valve body (1312) includes an expanded first section (1312a) and a contracted second section (1312b), wherein the first section (1312a) defines the first inner cavity (1313), and the second section (1312b) defines the second inner cavity (1314).
7. The intelligent vacuum platform according to claim 6, characterized in that: The valve body assembly (131) further includes a first through hole (1315), wherein the first through hole (1315) is disposed on the first valve body (1311), wherein the first through hole (1315) and the first inner cavity (1313) are disposed on the same axis, and wherein the first through hole (1315) connects the first inner cavity (1313) and the air hole (12).
8. The intelligent vacuum platform according to claim 6, characterized in that: The valve body assembly (131) also includes a second through hole (1316), which is arranged on the second valve body (1312), and the second through hole (1316) and the second inner cavity (1314) are arranged on the same axis, and the second through hole (1316) connects the second inner cavity (1314) and the external environment of the second valve body (1312).
9. The intelligent vacuum platform according to claim 8, characterized in that: The inner wall of one end of the second valve body (1312) close to the second inner cavity (1314) defines the second through hole (1316), and the diameter of the second through hole (1316) is smaller than the diameter of the second inner cavity (1314), so that a second step portion (1312c) is formed between the inner wall of one end of the second valve body (1312) close to the second inner cavity (1314) and the inner wall of the second section (1312b), and one end of the spring (132) connected to the second inner cavity (1314) is arranged on the second step portion (1312c).
10. A plate cutting device, characterized in that: The plate cutting device comprises the intelligent vacuum platform described in any one of claims 1 to 9, and the plate cutting device also comprises a frame (2), a driving structure, a transmission structure and a cutting assembly; the intelligent vacuum platform is slidably arranged on the frame (2), the driving structure, the transmission structure and the cutting assembly are all assembled on the frame (2), the driving structure is connected to the transmission structure, and the transmission structure is connected to the cutting assembly.
Citation Information
Patent Citations
Plate cutting machine
CN116423221A