Impeller welding device for centrifugal blower

By designing an impeller welding device for centrifugal blowers, the position of the blade and the wheel is fixed by using an auxiliary welding mechanism, the problems of low efficiency and insufficient accuracy of impeller welding in the prior art are solved, and an efficient and accurate welding process is achieved, reducing costs and improving production quality.

CN222660513UActive Publication Date: 2025-03-25SICHUAN BLOWER MFR
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Patent Information

Application Number
CN202420959258.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-07
Publication Date
2025-03-25
Estimated Expiration
2034-05-07

AI Technical Summary

Technical Problem

The impellers of existing centrifugal blowers need to be spot welded before welding, which increases workers' workload, reduces efficiency, increases costs, and affects the precise position of the blades, resulting in low production quality.

Method used

An impeller welding device for centrifugal blowers is designed. By setting up an auxiliary welding mechanism, the position between the blade and the roulette can be relatively fixed, reducing the loss of the early spot welding and improving welding efficiency and accuracy.

Benefits of technology

The device saves welding process, reduces losses, improves welding efficiency and accuracy, reduces company costs, and improves the production quality of impellers.

✦ Generated by Eureka AI based on patent content.

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Abstract

The impeller welding device for the centrifugal blower comprises a base, the inner surface of the base is fixedly connected with a first rotating shaft, the outer surface of the first rotating shaft is rotationally connected with a rotating seat, the upper surface of the rotating seat is fixedly connected with an air cylinder, the output end of the air cylinder is fixedly connected with a fixing claw, and the fixing claw is fixedly connected with an impeller. The auxiliary welding mechanism comprises a sliding block, a fixing disc, a second rotating shaft, a rotating disc, a clamping plate and a transmission screw rod, the lower surface of the sliding block is fixedly connected with the fixing disc, the inner surface of the fixing disc is fixedly connected with the second rotating shaft, and the outer surface of a bidirectional screw rod is in threaded connection with the clamping plate. By arranging the auxiliary welding mechanism, the positions between the blades and the wheel disc can be relatively fixed, the loss of early-stage spot welding is reduced while the welding procedure is omitted, the welding efficiency can be improved, the cost of a company can be reduced, the accuracy of the positions between the blades and the wheel disc is improved, and the production quality of an impeller is improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of blower auxiliary equipment, in particular to an impeller welding device for a centrifugal blower. Background Art

[0002] For centrifugal blowers, the impeller, also known as the working wheel, is the most important component of the compressor. The impeller rotates at high speed with the main shaft and does work on the gas. Under the action of the impeller blades, the gas rotates at high speed with the impeller. Affected by the rotating centrifugal force and the expansion pressure flow in the impeller, the pressure, speed and temperature of the gas are increased when flowing out of the impeller. The impeller is mainly welded by a wheel disc, a wheel cover, long and short blades, and an inlet ring.

[0003] However, the impeller of the existing centrifugal blower needs to spot weld the blades on the wheel before formal welding, so as to fix the position of the blades and facilitate subsequent welding. This will not only increase the workload of workers and reduce work efficiency, but also increase the company's losses and costs. It will also cause the position of the blade welding to be inaccurate, ultimately affecting the production quality of the entire impeller. After searching, it was found that the technical solution provided by the utility model with application number CN201520964651.2 also has the above-mentioned problems. Utility Model Content

[0004] The purpose of the utility model is to solve at least one of the technical problems existing in the prior art and to provide an impeller welding device for a centrifugal blower. By setting an auxiliary welding mechanism, the position between the blades and the disc can be relatively fixed, which saves the welding process and reduces the loss of the early spot welding. It can not only improve the efficiency of the welding work but also reduce the company's costs, and improve the accuracy of the position between the blades and the disc, thereby improving the production quality of the impeller.

[0005] The utility model also provides an impeller welding device for a centrifugal blower, comprising: a base, an inner surface of the base fixedly connected to a first rotating shaft, an outer surface of the first rotating shaft rotatably connected to a rotating seat, an upper surface of the rotating seat fixedly connected to a cylinder, an output end of the cylinder fixedly connected to a fixing claw, a left surface of the base fixedly connected to a fixing frame, an inner surface of the fixing frame slidably connected to a support rod, a lower surface of the support rod fixedly connected to a lifting frame, an outer surface of the lifting frame rollingly connected to a gear, an inner surface of the gear fixedly connected to a transmission rod, and an upper surface of the rotating seat fixedly connected to a mounting seat.

[0006] An auxiliary welding mechanism, the auxiliary welding mechanism includes a slider, a fixed disk, a second rotating shaft, a rotating disk, a bidirectional screw, a clamping plate and a transmission screw. The outer surface of the transmission screw is threadedly connected to the slider, the lower surface of the slider is fixedly connected to the fixed disk, the inner surface of the fixed disk is fixedly connected to the second rotating shaft, the outer surface of the second rotating shaft is rotatably connected to the rotating disk, the inner surface of the rotating disk is rotatably connected to the bidirectional screw, and the outer surface of the bidirectional screw is threadedly connected to the clamping plate. By setting up the auxiliary welding mechanism, the position between the blades and the wheel disk can be relatively fixed, which saves the welding process and reduces the loss of early spot welding. It can not only improve the efficiency of welding work but also reduce the company's cost, and improve the accuracy of the position between the blades and the wheel disk, thereby improving the production quality of the impeller.

[0007] According to the impeller welding device for a centrifugal blower, the outer surface of the transmission screw is rotatably connected to the support rod, and the end of the transmission screw away from the support rod is fixedly connected with a rotating handle to facilitate rotating the transmission screw to move the slider.

[0008] According to the impeller welding device for a centrifugal blower, the outer surface of the lifting frame is slidably connected to the fixed frame, and the outer surface of the transmission rod is rotatably connected to the fixed frame, so that the lifting frame can move up and down inside the fixed frame.

[0009] According to the impeller welding device for a centrifugal blower, the outer surface of the clamping plate is slidably connected to the rotating disk, and the upper surface of the rotating disk is slidably connected to the fixed disk, so that the rotating disk rotates to drive the clamping plate to rotate and adjust the angle of the blade to be welded.

[0010] According to the impeller welding device for a centrifugal blower, the lower surface of the rotating seat is slidably connected to the base, and the outer surface of the sliding block is slidably connected to the support rod.

[0011] According to the impeller welding device for a centrifugal blower, the inner surface of the mounting seat is slidably connected to the fixing claw, and the outer surface of the cylinder output end is slidably connected to the mounting seat, which facilitates the installation and removal of the wheel disc.

[0012] According to the impeller welding device for a centrifugal blower, a bracket is fixedly connected to the lower surface of the base, and the number of the brackets is four and arranged in a circular array.

[0013] According to the impeller welding device for a centrifugal blower, a lifting turntable is fixedly connected to the front surface of the transmission rod, and the number of the fixing claws is four and arranged in a circular array.

[0014] Additional aspects and advantages of the present invention will be given in part in the following description, and in part will become apparent from the following description, or will be learned through the practice of the present invention. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] The utility model is further described below in conjunction with the accompanying drawings and embodiments;

[0016] Figure 1 This is an overall structural diagram of an impeller welding device for a centrifugal blower according to the utility model;

[0017] Figure 2 This is a cross-sectional view of an impeller welding device for a centrifugal blower according to the utility model;

[0018] Figure 3 This is a partial structural diagram of an impeller welding device for a centrifugal blower according to the utility model;

[0019] Figure 4 The utility model is an exploded view of the local structure of an impeller welding device for a centrifugal blower.

[0020] Legend:

[0021] 1. Base; 2. First rotating shaft; 3. Rotating seat; 4. Cylinder; 5. Fixed claw; 6. Fixed frame; 7. Support rod; 8. Lifting frame; 9. Gear; 10. Transmission rod; 11. Mounting seat; 12. Slider; 13. Fixed plate; 14. Second rotating shaft; 15. Rotating plate; 16. Bidirectional screw; 17. Clamp; 18. Transmission screw; 19. Rotating handle; 20. Bracket; 21. Lifting turntable. DETAILED DESCRIPTION

[0022] This section will describe in detail the specific embodiments of the utility model. The preferred embodiments of the utility model are shown in the accompanying drawings. The purpose of the accompanying drawings is to supplement the description of the text part of the specification with graphics, so that people can intuitively and vividly understand each technical feature and the overall technical solution of the utility model, but it cannot be understood as a limitation on the protection scope of the utility model.

[0023] Reference Figure 1-4The utility model embodiment is an impeller welding device for a centrifugal blower, comprising: a base 1, a bracket 20 is fixedly connected to the lower surface of the base 1, the number of the brackets 20 is four and arranged in a circular array, a first rotating shaft 2 is fixedly connected to the inner surface of the base 1, a rotating seat 3 is rotatably connected to the outer surface of the first rotating shaft 2, the lower surface of the rotating seat 3 is slidably connected to the base 1, a cylinder 4 is fixedly connected to the upper surface of the rotating seat 3, and a fixed claw 5 is fixedly connected to the output end of the cylinder 4, and the number of the fixed claws 5 is four and arranged in a circular array, and a fixed frame 6 is fixedly connected to the left surface of the base 1. The inner surface of the fixed frame 6 is slidably connected with a support rod 7, the lower surface of the support rod 7 is fixedly connected with a lifting frame 8, the outer surface of the lifting frame 8 is slidably connected to the fixed frame 6, the outer surface of the lifting frame 8 is rollingly connected with a gear 9, the inner surface of the gear 9 is fixedly connected with a transmission rod 10, the front surface of the transmission rod 10 is fixedly connected with a lifting turntable 21, the outer surface of the transmission rod 10 is rotatably connected to the fixed frame 6, the upper surface of the rotating seat 3 is fixedly connected with a mounting seat 11, the outer surface of the output end of the cylinder 4 is slidably connected to the mounting seat 11, and the inner surface of the mounting seat 11 is slidably connected to the fixed claw 5.

[0024] Auxiliary welding mechanism, the auxiliary welding mechanism includes a slider 12, a fixed disk 13, a second rotating shaft 14, a rotating disk 15, a bidirectional screw 16, a clamp 17 and a transmission screw 18. The outer surface of the slider 12 is slidably connected to the support rod 7, the upper surface of the rotating disk 15 is slidably connected to the fixed disk 13, the outer surface of the clamp 17 is slidably connected to the rotating disk 15, the outer surface of the transmission screw 18 is rotatably connected to the support rod 7, and the end of the transmission screw 18 away from the support rod 7 is fixedly connected with a rotating handle 19, the outer surface of the transmission screw 18 is threadedly connected to the slider 12, the lower surface of the slider 12 is fixedly connected to the fixed disk 13, the inner surface of the fixed disk 13 is fixedly connected to the second rotating shaft 14, the outer surface of the second rotating shaft 14 is rotatably connected to the rotating disk 15, the inner surface of the rotating disk 15 is rotatably connected to the bidirectional screw 16, and the outer surface of the bidirectional screw 16 is threadedly connected to the clamp 17.

[0025] Working principle: install the wheel on the mounting seat 11, retract the fixing claw 5 through the cylinder 4 to fix the wheel, rotate the lifting turntable 21, drive the gear 9 to rotate through the transmission rod 10, the gear 9 and the lifting frame 8 mesh with each other to enable the lifting frame 8 to move up and down, the lifting frame 8 drives the support rod 7 to move up and down, rotate the rotating handle 19, and the slider 12 can be driven to move left and right through the transmission screw 18. The rotating disk 15 can rotate with the second rotating shaft 14 as the axis, and finally the blade clamped on the clamping plate 17 can be adjusted in position and angle. The clamping plate 17 can be adjusted through the bidirectional screw 16 to facilitate the installation and removal of the blade. The rotating seat 3 can rotate with the first rotating shaft 2 as the axis, so that the wheel can be rotated to different positions for welding. In summary, different work requirements can be met.

[0026] The embodiments of the present invention are described in detail above in conjunction with the accompanying drawings, but the present invention is not limited to the above embodiments. Various changes can be made within the knowledge scope of ordinary technicians in the technical field without departing from the purpose of the present invention.

Claims

1. An impeller welding device for a centrifugal blower, characterized in that: include: A base (1), wherein the inner surface of the base (1) is fixedly connected to a first rotating shaft (2), the outer surface of the first rotating shaft (2) is rotatably connected to a rotating seat (3), the upper surface of the rotating seat (3) is fixedly connected to a cylinder (4), the output end of the cylinder (4) is fixedly connected to a fixing claw (5), the left surface of the base (1) is fixedly connected to a fixing frame (6), the inner surface of the fixing frame (6) is slidably connected to a support rod (7), the lower surface of the support rod (7) is fixedly connected to a lifting frame (8), the outer surface of the lifting frame (8) is rollingly connected to a gear (9), the inner surface of the gear (9) is fixedly connected to a transmission rod (10), and the upper surface of the rotating seat (3) is fixedly connected to a mounting seat (11); An auxiliary welding mechanism, the auxiliary welding mechanism comprises a slider (12), a fixed disk (13), a second rotating shaft (14), a rotating disk (15), a bidirectional screw (16), a clamping plate (17) and a transmission screw (18), wherein the outer surface of the transmission screw (18) is threadedly connected to the slider (12), the lower surface of the slider (12) is fixedly connected to the fixed disk (13), the inner surface of the fixed disk (13) is fixedly connected to the second rotating shaft (14), the outer surface of the second rotating shaft (14) is rotationally connected to the rotating disk (15), the inner surface of the rotating disk (15) is rotationally connected to the bidirectional screw (16), and the outer surface of the bidirectional screw (16) is threadedly connected to the clamping plate (17).

2. The impeller welding device for a centrifugal blower according to claim 1, characterized in that: The outer surface of the transmission screw (18) is rotatably connected to the support rod (7), and one end of the transmission screw (18) away from the support rod (7) is fixedly connected to a rotating handle (19).

3. The impeller welding device for a centrifugal blower according to claim 1, characterized in that: The outer surface of the lifting frame (8) is slidably connected to the fixing frame (6), and the outer surface of the transmission rod (10) is rotationally connected to the fixing frame (6).

4. The impeller welding device for a centrifugal blower according to claim 1, characterized in that: The outer surface of the clamping plate (17) is slidably connected to the rotating disk (15), and the upper surface of the rotating disk (15) is slidably connected to the fixed disk (13).

5. The impeller welding device for a centrifugal blower according to claim 1, characterized in that: The lower surface of the rotating seat (3) is slidably connected to the base (1), and the outer surface of the sliding block (12) is slidably connected to the support rod (7).

6. The impeller welding device for a centrifugal blower according to claim 1, characterized in that: The inner surface of the mounting seat (11) is slidably connected to the fixing claw (5), and the outer surface of the output end of the cylinder (4) is slidably connected to the mounting seat (11).

7. The impeller welding device for a centrifugal blower according to claim 1, characterized in that: The lower surface of the base (1) is fixedly connected with a bracket (20), and the number of the brackets (20) is four and arranged in a circular array.

8. The impeller welding device for a centrifugal blower according to claim 1, characterized in that: The front surface of the transmission rod (10) is fixedly connected to a lifting turntable (21), and the number of the fixed claws (5) is four and arranged in a circular array.

Citation Information

Patent Citations

  • A impeller welding frock for centrifugal blower

    CN205184146U