Full-automatic gasket assembly machine

Abstract

The utility model relates to the technical field of automation equipment, in particular to a full-automatic gasket assembling machine, which is characterized in that a plurality of magnetic suction stations are arranged at the side part of a disc body, each magnetic suction station adsorbs a motor rotor, the disc body drives the magnetic suction stations to do circular motion, and a plurality of gasket sleeving assemblies are arranged at the periphery of a turntable assembly. The gasket sleeving assembly is used for sleeving a motor rotor with a gasket and comprises a vibration feeding disc, the vibration feeding disc is connected with a gasket feeding port through a feeding rail, and a gasket suction nozzle is arranged above the gasket feeding port and used for sucking the gasket from the gasket feeding port and sleeving the motor rotor with the gasket. Compared with the prior art, the full-automatic gasket assembling machine is high in automation degree, reduces dependence on manpower, is beneficial for improving efficiency, is not prone to causing the situation that gaskets are sleeved by mistake, and is beneficial for motor production.

Description

[Technical field]

[0001] The utility model relates to the technical field of automation equipment, in particular to a full-automatic gasket assembly machine. [Background technology]

[0002] In the prior art, the operation of inserting gaskets onto the motor shaft of the motor rotor is generally done manually, which is inefficient and prone to manual insertion of gaskets of different specifications, which is not conducive to motor production. [Contents of the utility model]

[0003] In order to overcome the above problems, the utility model provides a fully automatic gasket assembly machine which can effectively solve the above problems.

[0004] The utility model provides a technical solution to solve the above technical problems: a fully automatic gasket assembly machine is provided, including a turntable assembly, the turntable assembly includes a horizontally placed disc body, a plurality of magnetic suction stations are arranged on the side of the disc body, each magnetic suction station absorbs a motor rotor, and the disc body drives the magnetic suction station to perform circular motion; a plurality of gasket sleeve assemblies are arranged on the periphery of the turntable assembly, and the gasket sleeve assemblies are used to sleeve the gasket on the motor rotor; the gasket sleeve assembly includes a vibrating loading disc, the vibrating loading disc is connected to a gasket loading port through a loading track, a gasket suction nozzle is arranged above the gasket loading port, and the gasket suction nozzle is used to suck the gasket from the gasket loading port and sleeve it on the motor rotor.

[0005] Preferably, a gasket detection optical fiber is provided on the upper side of the gasket feeding port.

[0006] Preferably, the gasket sleeve assembly includes a gasket translation seat, the gasket translation seat is connected to a gasket vertical cylinder, and the gasket suction nozzle is connected to the gasket vertical cylinder.

[0007] Preferably, an arc-shaped groove is provided on the side of the magnetic attraction station, and the motor rotor is magnetically fixed in the arc-shaped groove.

[0008] Preferably, the fully automatic gasket assembly machine comprises a first rotor feeding conveyor belt and a second rotor feeding conveyor belt, and a rotor feeding robot is arranged above the first rotor feeding conveyor belt and the second rotor feeding conveyor belt, and the rotor feeding robot is located on the side of the turntable assembly.

[0009] Preferably, the rotor feeding robot comprises a rotor feeding lateral moving module, the rotor feeding lateral moving module is connected to a rotor feeding vertical moving module, the rotor feeding vertical moving module is connected to a rotating cylinder, the rotating cylinder is connected to a clamping cylinder, and the clamping cylinder is connected to a rotor clamp.

[0010] Preferably, a finished product unloading robot is also provided on one side of the turntable assembly, and a finished product unloading conveyor belt is provided on the side of the finished product unloading robot.

[0011] Preferably, a detection component is further provided above the first rotor feeding conveyor belt and the second rotor feeding conveyor belt, and the detection component is located in front of the rotor feeding robot.

[0012] Preferably, an NG product conveyor belt is also provided on the side of the rotor loading robot.

[0013] Preferably, the finished product unloading robot is provided with a finished product detection component.

[0014] Compared with the prior art, the fully automatic gasket assembly machine of the utility model arranges a plurality of gasket socket assemblies around the turntable assembly. Each of the plurality of gasket socket assemblies can store gaskets of different specifications. Gaskets of different specifications are loaded in order along the rotation direction of the disc body. When the motor rotor rotates to the corresponding gasket socket assembly, gaskets of corresponding specifications can be put on. The utility model has a high degree of automation, reduces dependence on manual labor, is conducive to improving efficiency, and is not prone to the situation of wrong gasket insertion, which is beneficial to motor production.

Brief Description of the Drawings

[0015] Figure 1 It is a three-dimensional diagram of the fully automatic gasket assembly machine of the utility model;

[0016] Figure 2 It is a three-dimensional diagram of the rotor feeding manipulator of the fully automatic gasket assembly machine of the utility model;

[0017] Figure 3 It is a three-dimensional diagram of the turntable assembly of the fully automatic gasket assembly machine of the utility model;

[0018] Figure 4 It is a three-dimensional diagram of the gasket sleeve assembly of the fully automatic gasket assembly machine of the utility model. [Specific implementation method]

[0019] In order to make the purpose, technical solution and advantages of the utility model more clear, the utility model is further described in detail below with reference to the accompanying drawings and implementation examples. It should be understood that the specific embodiments described here are only used to explain the utility model and are not used to limit the utility model.

[0020] It should be noted that all directional indications (such as up, down, left, right, front, back, etc.) in the embodiments of the present invention are limited to relative positions on the specified view rather than absolute positions.

[0021] In addition, in the present invention, the descriptions of "first", "second", etc. are only used for descriptive purposes and cannot be understood as indicating or implying their relative importance or implicitly indicating the number of the indicated technical features. Therefore, the features defined as "first" or "second" may explicitly or implicitly include at least one of the features. In the description of the present invention, the meaning of "plurality" is at least two, such as two, three, etc., unless otherwise clearly and specifically defined.

[0022] See also Figures 1 to 4 The fully automatic gasket assembly machine of the utility model includes a turntable assembly 30, which includes a horizontally placed disc body 31. A plurality of magnetic suction stations 32 are arranged on the side of the disc body 31. Each magnetic suction station 32 can absorb a motor rotor 34. The disc body 31 drives the magnetic suction station 32 to make a circular motion, that is, drives the motor rotor 34 to make a circular motion.

[0023] A plurality of gasket sleeve assemblies 50 are disposed around the turntable assembly 30 , and the gasket sleeve assemblies 50 are used to sleeve the gaskets onto the motor rotor 34 .

[0024] The gasket sleeve assembly 50 includes a vibrating loading tray 51 , which is connected to a gasket loading port 52 via a loading track. A gasket suction nozzle 56 is provided above the gasket loading port 52 , and the gasket suction nozzle 56 is used to suck the gasket from the gasket loading port 52 and sleeve it on the motor rotor 34 .

[0025] The fully automatic gasket assembly machine of the present invention arranges a plurality of gasket sleeve assemblies 50 around the turntable assembly 30, and each of the plurality of gasket sleeve assemblies 50 can store gaskets of different specifications. Gaskets of different specifications are loaded in order along the rotation direction of the disc body 31. When the motor rotor 34 rotates to the corresponding gasket sleeve assembly 50, gaskets of corresponding specifications can be sleeved. The machine has a high degree of automation, reduces dependence on manual labor, is conducive to improving efficiency, and is not prone to the situation of wrongly sleeved gaskets, which is beneficial to motor production.

[0026] A gasket detection optical fiber 53 is disposed on the upper side of the gasket loading port 52 , and the gasket detection optical fiber 53 is used to detect whether there is a gasket at the gasket loading port 52 .

[0027] The gasket sleeve assembly 50 includes a gasket translation seat 54, a gasket vertical cylinder 55 is connected to the gasket translation seat 54, and the gasket suction nozzle 56 is connected to the gasket vertical cylinder 55. During operation, the gasket translation seat 54 moves forward and backward, and the gasket vertical cylinder 55 controls the suction nozzle 56 to rise and fall, and the gasket is sleeved on the motor rotor after adjusting the position.

[0028] The gasket sleeve assembly 50 includes two vibrating loading trays 51, which can store gaskets of different specifications respectively, so as to improve efficiency.

[0029] The two vibrating loading trays 51 are respectively connected to gasket loading ports 52 through loading rails, and a gasket suction nozzle 56 is respectively arranged above each gasket loading port 52, and there are two gasket suction nozzles 56 in total. Each gasket suction nozzle 56 is respectively connected to a gasket vertical cylinder 55, and there are two gasket vertical cylinders 55 in total. Each gasket vertical cylinder 55 is connected to a gasket translation seat 54, and there are two gasket translation seats 54 in total.

[0030] The fully automatic gasket assembly machine of the utility model has three gasket sleeve assemblies 50, which are arranged along the periphery of the turntable assembly 30. During the rotation of the turntable assembly 30, the gaskets can be sequentially sleeved on the motor rotor on the turntable assembly 30, thereby improving efficiency and preventing wrong gaskets from being sleeved.

[0031] An arc-shaped groove 33 is provided on the side of the magnetic attraction station 32, and the motor rotor 34 is magnetically fixed in the arc-shaped groove 33, so that the adsorption is more fit and stable.

[0032] The fully automatic gasket assembly machine of the present invention further includes a first rotor feeding conveyor belt 10 and a second rotor feeding conveyor belt 11. The first rotor feeding conveyor belt 10 is used to connect to upstream equipment to feed the motor rotor 34, and the second rotor feeding conveyor belt 11 is used to manually feed the motor rotor 34.

[0033] A rotor loading robot 20 is disposed above the first rotor loading conveyor belt 10 and the second rotor loading conveyor belt 11 . The rotor loading robot 20 is located on the side of the turntable assembly 30 . The rotor loading robot 20 is used to transport the motor rotor 34 to the turntable assembly 30 .

[0034] The rotor feeding manipulator 20 includes a rotor feeding transverse moving module 21, to which a rotor feeding vertical moving module 22 is connected, to which a rotating cylinder 23 is connected, to which a clamping cylinder 24 is connected, and to which a rotor clamping claw 25 is connected. During operation, the rotor feeding transverse moving module 21 and the rotor feeding vertical moving module 22 adjust their positions, the clamping cylinder 24 controls the rotor clamping claw 25 to clamp the motor rotor 34, and the rotating cylinder 23 rotates the motor rotor 34 from a horizontal state to a vertical state and then places it on the turntable assembly 30.

[0035] A finished product unloading robot 60 is also provided on one side of the turntable assembly 30, and a finished product unloading conveyor belt 70 is provided on the side of the finished product unloading robot 60. The finished product unloading robot 60 is used to transport the motor rotor 34 with the gasket to the finished product unloading conveyor belt 70 to enter the next process.

[0036] A detection component 80 is also provided above the first rotor feeding conveyor belt 10 and the second rotor feeding conveyor belt 11. The detection component 80 is located in front of the rotor feeding robot 20. The detection component 80 is used to detect the motor rotor 34 being fed.

[0037] The side of the rotor feeding robot 20 is also provided with an NG product conveyor belt 90 for unqualified motor rotors 34 to be unloaded and inspected.

[0038] The finished product unloading robot 60 is provided with a finished product detection component for detecting whether the finished product is qualified.

[0039] Compared with the prior art, the fully automatic gasket assembly machine of the utility model arranges a plurality of gasket socket assemblies 50 around the turntable assembly 30, and each of the plurality of gasket socket assemblies 50 can store gaskets of different specifications. Gaskets of different specifications are loaded in order along the rotation direction of the disc body 31. When the motor rotor 34 rotates to the corresponding gasket socket assembly 50, gaskets of corresponding specifications can be put on. The utility model has a high degree of automation, reduces dependence on manual labor, is conducive to improving efficiency, and is not prone to the situation of wrong gasket insertion, which is beneficial to motor production.

[0040] The above description is only a preferred embodiment of the present invention, and does not limit the patent scope of the present invention. Any modifications, equivalent substitutions and improvements made within the concept of the present invention should be included in the patent protection scope of the present invention.

Claims

1. Fully automatic gasket assembly machine, characterized in that, The invention comprises a turntable assembly, wherein the turntable assembly comprises a horizontally placed disk body, a plurality of magnetic suction stations are arranged on the side of the disk body, each magnetic suction station absorbs a motor rotor, and the disk body drives the magnetic suction station to perform circular motion; A plurality of gasket sleeve assemblies are arranged around the rotating disc assembly, and the gasket sleeve assemblies are used to sleeve the gasket on the motor rotor; The gasket sleeve assembly includes a vibrating loading plate, which is connected to a gasket loading port via a loading track. A gasket suction nozzle is arranged above the gasket loading port, and the gasket suction nozzle is used to suck the gasket from the gasket loading port and sleeve it on the motor rotor.

2. The fully automatic gasket assembly machine according to claim 1, characterized in that: A gasket detection optical fiber is arranged above the side of the gasket feeding port.

3. The fully automatic gasket assembly machine according to claim 1, characterized in that: The gasket sleeve assembly comprises a gasket translation seat, the gasket translation seat is connected to a gasket vertical cylinder, and the gasket suction nozzle is connected to the gasket vertical cylinder.

4. The fully automatic gasket assembly machine according to claim 1, characterized in that: An arc-shaped groove is arranged on the side of the magnetic attraction station, and the motor rotor is magnetically fixed in the arc-shaped groove.

5. The fully automatic gasket assembly machine according to claim 1, characterized in that: The fully automatic gasket assembly machine comprises a first rotor feeding conveyor belt and a second rotor feeding conveyor belt, and a rotor feeding robot is arranged above the first rotor feeding conveyor belt and the second rotor feeding conveyor belt, and the rotor feeding robot is located on the side of the turntable assembly.

6. The fully automatic gasket assembly machine according to claim 5, characterized in that: The rotor feeding robot comprises a rotor feeding transverse moving module, the rotor feeding transverse moving module is connected to a rotor feeding vertical moving module, the rotor feeding vertical moving module is connected to a rotating cylinder, the rotating cylinder is connected to a clamping cylinder, and the clamping cylinder is connected to a rotor clamp.

7. The fully automatic gasket assembly machine according to claim 1, characterized in that: A finished product unloading robot is also arranged on one side of the turntable assembly, and a finished product unloading conveyor belt is arranged on the side of the finished product unloading robot.

8. The fully automatic gasket assembly machine according to claim 5, characterized in that: A detection component is also arranged above the first rotor feeding conveyor belt and the second rotor feeding conveyor belt, and the detection component is located in front of the rotor feeding robot.

9. The fully automatic gasket assembly machine according to claim 5, characterized in that: The side of the rotor feeding robot is also provided with an NG product conveyor belt.

10. The fully automatic gasket assembly machine according to claim 7, characterized in that: The finished product unloading robot is provided with a finished product detection component.

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